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Hayter Mowers 561G User's Manual

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Contents

1. To prevent injury it is wise to seek assistance when turning the mower on its side Fig 34 MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade with the turned up edges facing towards the engine Secure the cutterblade using the bolt 1 spring washer 2 and distance piece 3 Refer fig 33 Cutterblade Sharpening A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently 1f conditions require Remove the cutterblade from the mower and clean using a brush and water In spect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore per formance Refer fig 34 Ensure that the cutterblade is balanced Use a screw driv er with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal Refer fig 35 If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced Refer fig 36 Storage To store the handlebar unscrew the 2 small securing Fig 35 Fig 36 ba J 30 45 2 2 knobs sufficiently to allow it to be pivoted forwards to rest against the mower Take care to ensure that the con trol cables do not become snagged at the pivot point and depress the engine sto
2. authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule 1 Drain fuel by running the engine until the fuel tank is empty 2 Remove the spark plug lead 3 Allow the engine to cool 4 Drain the oil while the engine is warm not hot 5 Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage Refer fig 21 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscos ity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner loosen screw 1 and remove cover 2 Refer fig 22 Remove cartridge 3 and clean by tapping gently on a flat surface If very dirty replace Do not use petroleum solvents Do not use pressurised air Do not oil the cartridge After servicing install the cartridge into the cover Insert the tabs on the bottom of the cover into the slots in the bottom of the base 4 Tilt the cover upwa
3. deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassem bling the cutterblade ASSEMBLING THE MOWER BEFORE FIRST USE Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Engine Handbook 2 Grassbag 3 Charger 561 4 Ignition Key 561 5 Parts list D of C 6 Warranty Reg Card To prevent accidents cut off the long ribbon attached to the grassbag and discard Refer fig 1 561 Only Note Prior to first use please fully charge the battery for 14 hours Refer to battery charging Handlebar Unscrew the handlebar securing knobs sufficiently to allow the handlebar to pivot Hold the engine stop lever in towards the handlebar and unfold the handlebar to the operating position before releasing Codes 560 amp 561 only Tighten both handlebar knobs to secure in position Refer fig 2 Take care to ensure that the control cables do not become snagged at the pivot point Grassbag Assembly Before first use assemble the grassbag and frame Slide the frame 1 into the grassbag 2 ensuring that the han dle is above the grassbag as shown Attach plastic clips A B C and D to the gra
4. 13 14 15 16 17 17 19 20 INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintenance and specifica tions Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compli ance with and strict adherence to the conditions of operation service and repair as speci fied in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety proce dures The safety precautions listed in this handbook and all other generally recognised regula tions on safety must be observed at all times Use of non standard parts or any arbitrary modifications carried out on this machine may relieve Hayter Limited of liability for any resulting damage
5. 53 HAYTER ENEN MAKERS OF THE FINEST MOWERS Harrier 56 CODES 560G 561G OWNER S HANDBOOK Original Version EN ISSUE 20 12 10 PART NUMBER 111 4502 B CONTENTS Contents Introduction Specifications Main Features Safety Precautions Safety Alert Symbol Training Preparation Safety Symbols Operation Maintenance amp Storage Control Symbols Assembling the Mower Before First Use Delivery Checklist Handlebar Grassbag Assembly Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Electric Start Forward Travel Reverse Travel Turning Stopping Slopes Height of Cut Before Mowing Un A A A A A A A zl NO OO O CO O 10 Grassbag Without Grass Collection Heavy Growth Friction Disc Non Grassed Maintenance Schedule Engine Detail Mower Maintenance Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Battery Charging Lawn Care Calendar Trouble Shooting Warranty Notes Customer Info Service Records 10 10 10 10 11 14 11 11 11 11 11 11 11 12 12 12 12 13 13
6. Alert Be aware to the possibility of injury Preparation A While mowing always wear substantial footwear and long trousers Do not operate the eguipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable store fuel in containers specifically designed for this purpose refuel outdoors only and do not smoke while refuelling add fuel before starting the engine Never remove the cap of the fuel tank or add petrol while the engine 15 running or when the engine is hot if petrol is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until the petrol vapours have dissipated replace all fuel tank and container caps securely Replace faulty silencers A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immediately with a genuine Hayter replacement part Carefully read the Danger of being hit Keep bystanders at Danger of severing Owners Handbook be by thrown objects a safe distance from toes or fingers in fore using the machine the mower cutting mechanism 5 Operation A Do not operate the engine in a confined space where exhaust fumes carbo
7. all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers return freely to their rest position when released Refer fig 7 IMPORTANT To avoid damage to the cable the Variable speed Control should only be operated whilst the engine is running Starting Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine Carefully return the start grip to the storage position when the engine starts Refer fig 8 If the engine does not start after 3 5 attempts Refer to Trouble Shooting The engine stop lever must be held firmly against the handlebar to start and keep the engine running If the engine stop lever is released the engine will stop To prevent damage never pull the engine start grip when the engine is running Fig 7 Fig 8 Fig 9 Electric Start Code 561 only Stand behind the mower and hold the handlebar together with the engine stop lever Turn the ignition key ina clockwise direction and hold in position to crank the en gine When the engine starts release the key Refer fig 9 Note Cranking the engine for more than 15 seconds in any one minute can damage the starter motor If necessary the engine can be started manually with out using the ignition switch To pr
8. ble Speed Control See note 15 Grassbag Assembly 16 Rear Deflector 17 Height Of Cut Adjuster 18 Battery 561 only 19 Exhaust Guard Note Item 14 should only be operated whilst the engine 18 running the cable will be damaged 561 Briggs Stratton Series 850 2750 rpm Unleaded petrol 1 5 litres SAE 30 engine oil 0 6 litres 560mm 13 60mm 1080 x 590 x 1510mm 52 5 Kg SAFETY PRECAUTIONS Safety Alert Symbol A This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Training A Before using the mower read the owners handbook carefully Pay particular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the eguipment Learn how to stop the mower guickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Local regulations can restrict the age of the operator Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property Safety Symbols a Ee Stop engine and remove spark plug lead before working on the mower FU Safety
9. damaged CORRECTIVE ACTION Operate engine stop lever Check oil level Remove obstruction Charge battery Check oil level Service air cleaner Fill fuel tank Clean fuel cap vent Raise height of cut 2 Drain tank and fill with correct fuel 3 Connect spark plug lead 4 Operate engine brake lever 5 Clean and adjust the gap or replace 6 Charge battery 7 Check wiring 1 Connect spark plug lead 2 Clean and adjust gap or replace 3 Service air cleaner 4 Drain tank and fill with correct fuel Tighten bolts Tighten bolt Balace cutterblade Consult your dealer Change direction of travel Sharpen cutterblade Balance the cutterblade Insect amp replace as necessary PROBLEM CAUSES CORRECTIVE ACTION Discharge chute blocks Mower is hard to push Mower will not self propel Poor grass collection 1 Grass is wet 2 Cut height is too low 3 Grassbag full 4 Airflow through the grassbag is restricted 1 Cut height too low 2 Wheels roller damaged 1 Mow dry grass 2 Increase cut height 3 Empty grassbag 4 Clean the grassbag 1 Increase cut height 2 Inspect and replace as neces sary 1 Clutch out of adjustment 1 Adjust clutch cable 2 Drive belt damaged 2 Replace drive belt 1 Airflow through the grassbag is restricted 2 Discharge chute blocked 3 Wet grass 4 Grassbag full 1 Clean the grassbag 2 Remove blockage 3 Mow in dryer condition
10. ding in front of the discharge chute Do not put hands or feet near or under rotating parts Never pick up carry the machine or lift the rear deflector while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Control Symbols Code 561 only to 6 Engine Start Height of Cut Adjustment jr the engine and disconnect the spark plug lead Before clearing blockages or unclogging the dis charge chute Before cleaning checking or working on the ma chine After striking a foreign object Inspect the machine for damage and ensure necessary repairs are made before re starting and operating Ifthe machine starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Maintenance amp Storage A Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Inspect the exhaust periodically and replace if worn or leaking Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark Slow Fast t 7159 Variable Speed Control Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear
11. e particularly corrosive Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials MOWER MAINTENANCE Securing Nuts amp Bolts Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately Clutch Cable Adjustment At any time the operator feels that the machine is loosing drive 1 Stop the engine 2 Pull the machine backwards at the same time progressively engage the clutch lever until the rear rollers lock at this point the clutch lever should be 60mm from the handlebar 3 If the distance between the clutch lever and handlebar is less than 60mm regulate the engagement position with the black plastic cable adjuster To regain the 60mm distance Refer fig 28 amp 29 4 Note this is a temporary adjustment and at the nearest opportunity a service should be carried out to ensure the spring on the clutch cable attached to the gearbox clutch is set correctly This adjustment should be done using the metal adjuster at the control with the plastic adjuster reset fully wound in When the spring is set tighten the inner lock nut to secure in position Refer figs 30 amp 31 Fig 28 Fig 29 Lubrication Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer cas ing Cutte
12. e the battery near naked flames or direct heat ALWAYS switch off the mains electricity supply before disconnecting the charger from the battery ALWAYS use the battery charger supplied with the mower Battery charging should not be necessary during normal use The engine operation will automatically charge the battery If the mower is stored for a long period recharging the battery may be necessary to permit electric starting To recharge the battery Disconnect the battery lead from the mower lead and then connect the battery lead to the charger Connect the charger plug to the mains electricity supply and switch on to charge the battery for a fourteen hour period Refer fig 38 Fig 38 Fig 39 Disconnect the battery lead from the charger and then connect the battery lead to the mower lead IMPORTANT PREVENT DAMAGE NEVER connect the battery charger to the engine lead as this will cause the charger to be permanently damaged Chargers damaged in this manner will not be replaced under warranty CAUTION PREVENT ENVIRONMENTAL DAMAGE Refer fig 39 The battery and charger have a separate collection mark This indicates that for disposal the battery and battery charger they must be taken to an authorised disposal site They must not be disposed of with general waste EU Directive 2002 96 EC classifies these products as electrical or electronic equipment a These products should not be disposed of a
13. eater than 20 degrees Refer fig 12 Height Of Cut adjust the height of cut Grip the lever and pull side ways to disengage it from the locking notch then push forwards to lower or pull backwards to raise the height of cut Finally release the lever at the required position and ensure it locks firmly into one of the eight setting notches Always select a height of cut to suit operating conditions Aim to prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long Refer fig 13 Before Mowing A To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projec Fig 12 tiles Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health and safety or result in damage to the mower Remem ber the location of these obstructions and ensure that you mow around them Refer fig 14 Grassbag Raise the rear deflector and lift the grassbag and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to prevent block ages and engine overloading Refer fig 15 Witho
14. egal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact contact Freephone 0800 616298 Issue 01 09 09 17 ION MUNI 8 MIER CUSTOMER INFORMATION SERVICE RECORD CODE SERIAL NO HAYTER HAYTER Emm MAKERS OF THE FINEST MOWERS i Emm MAKERS OF THE FINEST MOWERS 1st Year 12 months 1st Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date N Date Note for dealer Please retain this voucher for your records Engine Type Engine Your Local Dealer i HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS i Em MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months ERs pere 19 We certify that this service has been D carried out by an Authorised Hayter Service Dealer Serial Number Date Date HAYTER IEEE MAKERS OF THE FINEST MOWERS n n Hayter Limited Spellbrook Bish
15. event engine dam age do not operate the ignition key when the engine is running Forward Travel Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction Refer fig 10 When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mow ing in confined areas Ground speed may be adjusted by operating the variable speed control Push forward to slow down and pull back to speed up Only operate the lever with the engine running to prevent damage If the engine stop lever is released the engine will stop Reverse Travel Release the ground drive clutch lever Hold and pull against the handlebar with both hands to reverse the mower Turning A To make a wide turn steer the mower with the handlebar in the direction reguired To make a tight turn release the ground drive clutch lever apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower excessively when making a turn Never raise the rear of the mower when the engine is running OPERATING THE MOWER Stopping A Release the ground drive clutch lever and release the engine stop lever Emergency stop As above If the engine fails to stop disconnect the spark plug lead Refer fig 11 Slopes AN To prevent engine damage do not use the mower on slopes gr
16. f working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass First 5 Hours After the very first five hours change the engine oil Adjust the autodrive clutch cable Fig 18 Fig 19 Daily Engine Detail Refer fig 20 Check the oil level Remove grass debris from around the engine exhaust exhaust guard air ways in the top cowl underside of the deck housing and from the grassbag and check for signs of damage Check the condition of guards and safety devices Check condition of cutterblade 25 Hours Or Every Season Change the engine oil if continuously operating under heavy load or high ambient temperature Service the air cleaner Lubricate wheels pivot points and linkages and grease the inner control cables at point of entry and exit from their outer casing Check the clutch cable adjustment Sharpen the cutterblade 50 Hours Or Every Season Change the engine oil 100 Hours Or Every Season Clean the engine cooling system Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace the spark plug Air Cleaner Fuel Cap Start Grip Cover Oil fill Dipstick Exhaust Guard Exhaust Spark Plug Lead Carburettor 39 m gn go ge or 10 MOWER MAINTENANCE Carburettor Adjustments Should only be made by an
17. hines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the 18 24 year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific l
18. n monoxide can collect Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only daylight or good artificial light Avoid using the machine on wet grass where feasible Always be sure of your footing on slopes Walk never run Do not mow excessively steep slopes of more than 20 and mow across the face of slopes never up and down Exercise extreme caution when changing direction Use extreme caution when reversing or pulling the mower towards you Always replace worn or faulty parts with genuine Hayter parts This machine contains spring loaded assemblies which could cause a hazard when disassembled and reassembled Maintenance should only be carried out by a Hayter authorised dealer kot Engine Stop SAFETY PRECAUTIONS Operation Cont d AN Always ensure the blade has stopped by releasing the engine stop lever before tilting the mower for transportation or crossing surfaces other than grass Never operate the machine with defective guards or with out safety devices for example deflectors and or grass bag in place Do not change the engine governor settings or overspeed the engine Start the engine carefully with feet well away from the cutterblade and always disengage the rear roller drive clutch before starting the engine Do not tilt the mower when starting the engine Do not start the engine when stan
19. op s Stortford Herts CM23 4BU England Note for dealer Please retain this voucher for your records Website www hayter co uk 20
20. or frozen Lawn Stripes The way to achieve a neat striped effect is for the lawn being cut in parallel stripes alternate stripes being mown in opposite directions A much more important routine is to cut at right angles to the line of the previous mowing If the work has been carried in a north south line then the next cutting should be in an east west direction The cross cutting keeps down the coarse weed grasses To prevent grass damage do not remove more than one third of the grass height in one cut TROUBLE SHOOTING PROBLEM Engine will not turn over Engine smokes Engine runs then stops Engine will not start Engine runs rough Engine vibrates exces sively Uneven cut CAUSES 1 Engine stop lever released 2 Incorrect oil level 3 Obstruction under deck 4 Battery discharged if fitted 1 Excess oil 2 Air cleaner cartridge oil soaked or blocked 1 Fuel starvation 2 Fuel cap vent blocked Engine under load Incorrect contaminated fuel Spark plug lead disconnected Engine brake not released Faulty spark plug Battery discharged if fitted Wiring fault Spark plug lead becoming disconnected in use 2 Faulty spark plug 3 Air cleaner blocked 4 Incorrect contaminated fuel Mounting bolt loose Cutterblade bolt loose Cutterblade out of balance Bent Crankshaft Undulating ground conditions Cutterblade worn Cutterblade out of balance Wheels roller
21. or injury Hayter mowers are robustly constructed and designed for efficient economical perform ance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all references to left and right are as viewed from behind the handlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification For a full range of products and to locate your nearest authorised sales stockist service or parts dealer please visit our website at www hayter co uk SPECIFICATIONS MAIN FEATURES Code 560 Engine Briggs amp Stratton Engine type Series 850 Engine Cutterbar Speed 2750 rpm Fuel type Unleaded petrol Fuel capacity 1 5 litres Oil type SAE 30 engine oil Oil sump capacity 0 6 litres Cutting width 560mm Cutting height 13 60mm Overall dimensions 1080 x 590 x 1510mm Weight 49 5 Kg 1 Spark Plug Lead 2 Engine Cover 3 Air Cleaner 4 Fuel Filler Cap 3 Oil Filler Cap and Dipstick 6 Serial No Label 7 Handlebar Securing Knob 8 Engine Start Grip Nel S Electric Start 10 Key Code 561 only 11 Engine Stop Lever 12 Handlebar 13 Ground Drive Clutch Lever 14 Varia
22. p lever to prevent it being damaged through contact with the engine Refer fig 37 Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essen tial carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Fig 37 Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl around and behind exhaust exhaust guard and ensure that the grass bag is clean Lubricate the mower and treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilated area MOWER MAINTENANCE Battery Charging AN Code 561 only PREVENT ACCIDENTS ALWAYS charge the battery in a well ventilated area NEVER charg
23. rblade Removal AN Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air cleaner side of the engine is uppermost Refer fig 32 Firmly grip the end of the cutterblade with a gloved hand and remove the bolt spring washer and distance piece securing the cutterblade with a 9 16 A F spanner Refer Jig 33 To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts Fig 31 13mm extension Clutch lever N fully engaged N Tighten the inner nut when the cable spring is set Metal adjuster 12 The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cutterblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 54Nm Replace the cutterblade every 2 years or sooner if excessively worn or damaged
24. rds and se curely tighten the screw to the base Spark Plug Service Use only Briggs amp Stratton Part number 19368 spark tester 1 to check for a spark as shown in the diagram Refer fig 23 Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 50mm Refer fig 24 Keeping Engine Clean Remove all grass and debris from the engine including the exhaust exhaust guard the air ways in the top cowl and the surrounding deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Refer fig 25 Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cooling fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Hayter Service dealer Grassbag A Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately Refer fig 26 Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use Refer fig 27 Fertilisers and top dressings ar
25. s 4 Empty grassbag Cutterblade drive will 1 Engine stop lever not fully 1 Push fully forward to engage not engage forward WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To gualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags sweeper brushes batteries and other consumable wearing parts All consumer mac
26. s unsorted municipal waste Refer fig 39 b It should be taken to a designated collection point or recycling centre and handled according to national laws in the area c The consumer has a critical role in returning waste electronic electrical equipment for recycling and disposal d Recycling keeps products out of the municipal waste stream e The crossed out bin symbol is a reminder to follow these points f Please contact your local authority or local dealer and ask for further details regarding the correct method of disposal Disconnect the battery from the machine if storing for long periods Store the battery in an area that doesn t experience high variants of temperature LA WV CARE CALEN DAR To be used as a guide only January There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally sufficient this month April Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re
27. seed bare patches May Keep mowing increasing the frequency as required Treat with selective weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a general rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture August Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weather conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand November Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet
28. ssbag frame Refer fig 3 Raise the rear deflector lower the grassbag and hook in position Lower the deflector to rest on the grassbag Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Refer fig 4 Oil Type Always use high quality detergent oil classified SAE 30 oil Never use additives with recommended oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use Refer to Maintenance Schedule Check Oil Level Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level Refer fig 5 The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Refer fig 5 Fuel Type Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton service dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank Refer fig 6 OPERATING THE MOWER Controls Operate
29. ut Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position Refer fig 16 Heavy Growth Areas of heavy growth should be mown without collecting the clippings If collection is required first mow the area without the grassbag at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent damage to your lawn do not remove more than one third of grass height in one cut Refer fig 17 OPERATING THE MOWER MAINTENANCE SCHEDULE Friction Disc A The cutterblade is driven by the engine via a friction disc to help prevent damage occurring to the engine crankshaft and cutting mechanism when a hidden obstruction or overload is encountered Refer fig 18 Always stop the engine when a hidden obstruction or excessive vibration is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterblade Refer to Maintenance Non Grassed Areas When moving the mower across non grassed areas stop the engine and set the mower to the maximum height of cut to protect the cutting mechanism Refer fig 19 Maintenance Schedule Follow the hourly or calendar intervals whichever occurs first More frequent service will be required i

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