Hayter Mowers 560F User's Manual
Contents
1. Non Grassed Areas When moving the mower across non grassed areas stop the engine and set the mower to the maximum height of cut to protect the cutting mechanism 1 19 111 1471 C 29 8 08 12 56 pm Page LAWN 1 20 i January CARE CALENDAR To be used as a guide only There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February March E April May Q lt S D Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and reme2. 1 26 111 1471 C 29 8 08 12 56 pm Page e MOWER MAINTENANCE Continued Clutch Cable Adjustment 3 If the distance between the clutch lever and handlebar is less than 60mm regulate the engagement position with the black plastic cable adjuster Refer to Fig 1 and 2 to regain the 60mm distance 13mm Fig 3 extension 4 Note this is a temporary adjustment and at the nearest opportunity a service should be carried out to ensure the spring on the clutch cable is attached to the gearbox clutch This adjustment should be done using the metal adjuster at the control with the plastic adjuster reset fully wound in When the spring is set tighten the inner lock nut to secure position G Clutch lever fully engaged N Tighten the inner nut when the cable spring is set HAY G00146 A Lubrication Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing 1 27 111 1471 C 29 8 08 12 56 pm Page mance MOWER MAINTENANCE Cutterblade Removal Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air clean er side of the engine is uppermost Firmly grip the end of the cutterb
3. 1 00Hrs or Every Season O Clean the engine cooling system Clean more often under dusty condi tions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace the spark plug 1 22 111 1471 C 29 8 08 12 56 pm Page ace MOWER MAINTENANCE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance proce dures on the mower Air Cleaner Spark Plug Lead Carburetor Exhaust Guard Exhaust Oil fill Dipstick Start Grip Fuel Cap Cover vonsupwnmm Loosen casing clamp screw 1 and move the governor lever 2 in the direction of screw 1 as far as possible Move the throttle con trol to the choke position Tighten casing clamp screw Should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity 1 23 111 1471 C 29 8 08 12 56 pm Page MOWER MAINTENANCE Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule 1 Drain fuel by running the en
4. 1 1 4 09349 3 3 30 SCREW 06 20 PT PAN FLANGE 09687 2 2 31 SETSCREW M6x55 POSI PAN Z amp N 09780 2 2 32 THROTTLE CONTROL 560040 1 1 33 SPRING DEFLECTOR 410030 1 1 34 SPEED CONTROL 111 1194 1 1 35 HANDWHEEL 480088 2 2 36 WASHER NYLON 19 11 1 6 09688 2 2 37 SWITCH AND LOOM ASSEMBLY E S 561003 0 1 38 KEY IGNITION HY6426 0 1 39 PLUG HANDLEBAR 300160 2 2 40 DECAL HAYTER ROYAL WARRANT 410087 1 1 41 DECAL SERIAL NUMBER 1 1 42 DECAL ENGINE 111 0744 1 1 43 STRIP FOAM HY412012 0 3 44 CABLE TIE HY3966 1 1 45 DECAL HEIGHT OF CUT 320006 1 1 46 GRASSBAG ASSEMBLY 111 1551 1 1 INC 14 15 47 CABLE GUIDE HY412008 0 2 48 STARLOCK 0201086 2 2 1 36 111 1471 C 29 8 08 12 56 pm Page ee UPPER MAINFRAME PARTS LIST 1 37 111 1471 C 29 8 08 12 56 pm Page LOWER MAINFRAME Item No Description Part No Qty Qty Item Note 560 561 1 AXLE FRONT WELD ASSY 560008 1 1 2 BAR SPRING TENSION 560037 1 1 3 BEARING 63001 2RS 111 1276 2 2 4 BEARING FRONT AXLE 410069 2 2 5 BEARING HOUSING 111 1492 2 2 6 BELT VARIATOR 520 411024 1 1 7 BOLT UNF 3 8 x2 1 4 09122 1 1 8 BRACKET CABLE HY412003 1 1 9 BRACKET CONN ROD 560029 1 1 10 DUST COVER PLATE 111 1861 1 1 11 BUSH PIVOT 411031 1 1 12 CARRIER BLADE BOSS 560012 1 1 13 CHAIN 40 PITCHES 3 8 INC LINK 411016 1 1 14 CLAMP UNDERDECK 560027 1 1 15 ROD CONNECTING 560028 1 1 16 COVER DRIVE 411013 1 1 17 CUTTER BLADE 340015 1 1 18 DISTANCE PIECE HY4014 1 1 19 FREEW
5. Air cleaner blocked Service air cleaner Incorrect contaminated fuel Drain tank and fill with correct fuel 1 32 111 1471 C 29 8 08 12 56 pm Page Lug TROUBLE SHOOTING PROBLEM Engine vibrates excessively Uneven cut POSSIBLE FAULT Mounting bolts loose Cutterblade bolt loose Cutterblade out of balance Bent crankshaft Undulating ground conditions Cutterblade worn Cutterblade out of balance Wheels roller damaged REMEDY Tighten bolts Tighten bolt Balance cutterblade Consult your dealer Change direction of travel Sharpen the cutterblade Balance the cutterblade Inspect and replace as necessary Discharge chute blocks Grass is wet Cut height too low Grassbag full Airflow through the grassbag is restricted Engine speed too slow Mow dry grass Increase cut height Empty grassbag Clean the grassbag Set throttle to fast position Mower is hard to push Cut height too low Wheels roller damaged Increase cut height Inspect and replace as necessary Mower will not self propel Clutch out of adjustment Drive belt damaged Adjust clutch cable Replace drive belt Poor grass collection Airflow through the grassbag is restricted Discharge chute blocked Wet grass Grassbag full Engine speed too slow Clean the grassbag Remove blockage Mow in dryer conditions Empty grassbag Set throttle to fast position 1 33 111 1471 C 29 8
6. Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Electric Start Forward Travel Reverse Travel Turning Stopping Slopes Height of Cut Before Mowing Grassbag Without Grass Collection Heavy Growth Friction Disc Non Grassed Areas Lawn Care Calendar Guide Only Lawn Stripes Maintenance Schedule 1 23 1 31 1 23 1 23 1 23 1 24 1 24 1 25 1 25 1 25 1 26 1 26 1 26 1 27 1 27 1 28 1 28 1 29 1 30 131 1 32 1 33 1 34 1 36 1 41 1 36 1 37 1 38 1 40 1 39 141 1 42 1 43 1 44 CONTENTS Mower Maintenance Engine Throttle Cable Adjustment Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Battery Charging Trouble Shooting Declaration of Conformity Parts List Parts List Upper Exploded View Upper Parts List Lower Exploded View Lower Notes Customer Info Notes 111 1471 C 29 8 08 12 56 pm Page ech INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding
7. THE MOWER Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Engine Handbook 3 Charger 561 2 Grassbag 4 Ignition Key 561 To prevent accidents cut off the long ribbon attached to the grass bag and discard 561 Only Note Prior to first use please fully charge the battery for 14 hours Refer to battery charging Unscrew the handlebar securing knobs sufficiently to allow the handle bar to pivot Move the engine stop lever away from the engine to avoid damage and unfold the handlebar to the operating position Make sure the knobs are assembled to the outside of the handlebar and tighten to secure in position Take care to ensure that the control cables do not become snagged at the pivot point Grassbag Attachment The grassbag is supplied in a partially assembled condition Before first use attach plastic clips A B and C to grassbag frame Raise the rear deflector lower the grassbag between the handlebar and hook in position Lower the deflector to rest on the grassbag 111 1471 C 29 8 08 12 56 pm Page uch STARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Always use high quality d
8. of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period Issue 05 09 03 This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact contact Freephone 0800 616298 1 7 111 1471 C 29 8 08 12 56 pm Page ech SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Before using the mower read the owners handboo
9. the carburettor and cause leakage Replace fuel tank and oil tank caps securely A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Refuel outdoors only and do not smoke while refuelling Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless the guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Disengage the rear roller drive clutch before starting the engine Start the engine carefully with feet well away from the cutterblade 111 1471 C 29 8 08 1
10. the starter motor If necessary the engine can be started manually without using the ignition switch To prevent engine damage do not operate the ignition key when the engine is running L Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mowing in confined areas Ground speed may be adjusted by operating the speed variator control Push forward to slow down and pull back to speed up Only operate the lever with the engine running to prevent damage If the engine stop lever is released the engine will stop 1 15 111 1471 C 29 8 08 12 56 pm Page OPERATING THE MOWER 1 16 Reverse Travel Turning Hold and pull against the handlebar with both hands to reverse the mower To make a wide turn steer the mower with the handlebar in the direction required To make a tight turn release the ground drive clutch lever apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively when making a turn Never raise the rear of the mower when the engine is running Release the ground drive clutch lever reduce the throttle setting and release the engine stop lever Emergency stop Releas
11. 08 12 56 pm Page 1 34 DECLARATION OF EC DECLARATION OF CONFORMITY Manufacturer HAYTER LIMITED Address Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND declare that the lawnmower Model name Harrier 56 Harrier 56 Autodrive V S Autodrive E S V S Type Pedestrian rotary Pedestrian rotary Model No CODE 560F CODE 561 Cutting width 56cm 56cm Speed of rotation of the cutting device 2750 rpm 2750 rpm Engine manufacturer Briggs and Stratton Briggs and Stratton Speed of rotation of engine 2750 rpm 2750 rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design Construction of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into national law Procedure applied for the conformity assessment ANNEX VI procedure 1 Notified Body Sound Research Laboratories Ltd Holbrook House Little Waldingfield Sudbury Suffolk CO10 OTH ENGLAND Notified body identification No 1088 Measured sound power level 98 dB A 98 dB A Guaranteed sound power level 98 dB A 98 dB A Complies with harmonized standards EN 292 EN 836 and EN ISO 14982 Signed Date 08 12 04 Decl
12. 0mm 55 Kg 111 1471 C 29 8 08 12 56 pm Page eh HAYTER HAYTER EE MAKERS THE FINEST MOWERS MAKERS OF FINEST MOWERS 1st Year 12 months 1st Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer Please retain this voucher for your records HAYTER HAYTER MA MAKERS OF THE FINEST MOWERS l MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer Please retain this voucher for your records 111 1471 C 29 8 08 12 56 pm Page 1 4 111 1471 C 29 8 08 12 56 pm Page 1 5 ch 1 2 1 5 1 6 1 7 1 8 1 11 1 8 18 19 1 9 1 10 1 10 1 11 1 1 1 1 1 12 1 12 1 12 1 12 1 13 1 13 1 13 1 13 1 13 1 14 1 19 1 14 1 14 1 15 1 15 1 15 1 16 1 16 1 16 1 17 1 17 1 18 1 18 1 18 1 19 1 19 1 19 1 20 1 21 1 21 1 22 Main Features Specifications Contents Introduction Warranty Safety Precautions Training Preparation Operation Maintenance and Storage Safety Symbols Decal Symbols Assembling the Mower Delivery Checklist Handlebar Grassbag Attachment Before Starting the Mower Prevent Engine Damage
13. 1 50 SHROUD FREEWHEEL 340168 1 1 51 SPRING COUNTER BALANCE 410050 1 1 52 SPRING TORSION HOC 480132 1 1 53 SPRING VARIATOR HY412004 1 1 54 SPROCKET 10T 411011 1 1 55 SPROCKET 18T 111 1552 1 1 56 THROWPLATE 560011V 1 1 57 UNDERDECK FIXED 560025 1 1 58 UNDERDECK REMOVABLE 560026 1 1 59 VARIATOR ASSEMBLY 411001 1 1 60 WASHER PLAIN 5 16x1x16G 09270 1 1 61 WASHER PLAIN M6 09472 2 2 62 WASHER SPRING 3 8 SC 09273 1 1 63 WASHER STARLOCK 5 16 0201086 2 2 64 WHEEL WITH BEARINGS 111 1250 2 2 65 DUST COVER PLATE 111 1860 2 2 66 BEARINGS 111 1252 4 4 2 PER WHEEL 67 PULLEY 111 1941 1 1 68 V BELT Z502 111 1254 1 1 INC 5 10 13 16 19 23 27 2 8 30 36 37 38 39 41 4 2 44 45 46 49 50 69 KIT REAR ROLLER ASSY 111 1922 1 1 52 53 54 55 65 70 KIT REAR ROLLER SHAFT ASSY 111 1923 1 1 INC 19 30 36 49 50 1 40 12 56 pm Page 1 41 29 8 08 111 1471 C LIST MAINFRAME PARTS E 1 41 111 1471 C 29 8 08 12 56 pm Page uch NOTES 1 42 111 1471 C 29 8 08 12 56 pm Page ch 111 1471 C 29 8 08 12 56 pm Page CUSTOMER INFORMATION NOTES Engine Type Series 825 560F Engine Briggs amp Stratton Engine Type Series 825 561F Engine Briggs amp Stratton Date of Sale Your Local Dealer Notes
14. 111 1471 C 29 8 08 12 56 pm Page 1 1 Harrier 56 CODES 560F 561F Auto Drive Auto Drive Variable Speed Variable Speed Electric Start OWNER S HANDBOOK English Version CODE FROM SERIAL NO PART NUMBER 111 1471 C 560F 280000001 561F 280000001 ISSUE 29 08 08 111 1471 C 29 8 08 12 56 pm Page 1 2 E MAIN FEATURES SPECIFICATIONS Main Features Spark Plug Lead Engine Cover Air Cleaner Fuel Filler Cap Oil Filler Cap and Dipstick Serial No Label Handlebar Securing Knob Engine Start Grip 9 Throttle Control 10 Key 561 only 11 Engine Stop Lever 12 Handlebar 13 Ground Drive Clutch Lever 14 Variable Speed Control see note 15 Grassbag Assembly 16 Deflector 17 Exhaust Guard 18 Height of Cut Adjuster 19 Battery 561 only 20 Decal RR N Pars S Note Item 14 should only be operated whilst the engine is running or the cable will be damaged Specifications Code 560 Engine Briggs amp Stratton Engine type Series 825 Engine Cutterbar speed 2750 rpm Fuel type Unleaded petrol Fuel capacity 1 5 litres Oil type SAE 30 engine oil Oil sump capacity 0 6 litres Cutting width 560mm Cutting height 13 60mm Overall dimensions 1 510 x 590 x 1080mm Dry Weight 52 Kg 561 Briggs amp Stratton Series 825 2750 rpm Unleaded petrol 1 5 litres SAE 30 engine oil 0 6 litres 560mm 13 60mm 1 510 x 590 x 108
15. 2 56 pm Page ance SAFETY PRECAUTIONS 1 10 Operation Continued Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift the rear deflector while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle setting before shutdown Maintenance amp Storage Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open
16. HEEL 340150 2 2 20 FRICTION DISC 410057W 1 1 21 FRONT FINS 560014 1 1 22 GEARBOX 111 1273 1 1 23 GRIP FIX EXT 5 16 04020 1 1 24 HOUSING PIVOT BEARING REAR AXLE 410048 2 2 25 HUB CAP 111 1251 2 2 26 KEY WOODRUFF 1662 1 1 27 KNOB HOC 480134 1 1 28 LEVER HOC 560046 1 1 29 LEVER VARIABLE PULLEY 111 1398 1 1 30 LOCKNUT 340163 1 1 31 NUT M6 LUG 410076 4 4 32 MAINFRAME 111 1723 08 1 1 33 NUT M6 09544 2 2 34 NUT M8 NYL INSERT T TYPE 09441 1 1 35 NUT UNF 1 2 NYLOC EXT THIN5 16 HY4486 2 2 36 SPACER STEEL 340157 1 1 37 OILITE BUSH ROLLER 340129 2 2 38 PIN ROLL 03997 1 1 39 PIN SELLOC SPRING HY03354 1 1 40 PLATE SECURING 219037 1 1 41 ROLLER FRAME WELD ASSY 111 1485 03 1 1 42 ROLLER SHELL ASSEMBLY 560031W 2 2 43 PIN 411023 1 1 44 SCREW TAPTITE M6 16 09365 37 37 45 SCREW TAPTITE M6 16 C SK POZI 09545 2 2 46 SCREW TAPTITE M6 20 W HD 09575 8 8 47 SCREW TAPTITE M8 25 HEX W HD 09787 1 1 48 SETSCREW M6X25 09364 2 2 1 38 LIST Detail A Ses a 6600 8 MAINFRAME PARTS 1 k A OOOO a o 4 AA P38 El amp D ay Nt J fo 1 RA don D OAO Q E we 8 o o Aa PO N N X Su MMR eet pet 2 Y oS co x I A 6 8 N NN a a a I a a 1 39 111 1471 C 29 8 08 12 56 pm Page ance LOWER MAINFRAME PARTS LIST Item No Description Part No Qty Qty Item Note 560 561 49 SHAFT ROLLER WELDED 111 1717 1
17. aration done and technical documentation kept at S Maya gt HAYTER LIMITED Spellbrook Bishop s Stortford S A Maryniak Herts CM23 4BU ENGLAND Technical Director VIBRATION INFORMATION The vibration level at the operator contact positions measured in accordance with European Standard EN 836 CODES60F 3 24ms CODES61F 3 24ms 1 34 111 1471 C 29 8 08 12 56 pm Page ace 1 35 111 1471 C 29 8 08 12 56 pm Page ence UPPER MAINFRAME Item No Description Part No s Item Note 1 NUT M6 NYLOC P TYPE 09544 1 1 2 BATTERY 12V HY412009 0 1 3 BATTERY COVER 560015 1 L 4 BOLT HANDLEBAR HY226024 2 2 5 CABLE ENGINE BRAKE 111 0997 1 0 CABLE ENGINE BRAKE 560041 0 1 6 CABLE GUIDE 410037 4 2 7 CABLE CLUTCH 111 1469 1 1 8 CAP FOR M8 NUT BLACK HY234051 2 2 9 CLAMP PLATE 340028 2 2 10 DECAL CAUTION 111 0083 1 1 11 DEFLECTOR 111 1714 1 1 12 ENGINE 111 1000 1 0 ENGINE 561019 0 1 13 ENGINE STOP LEVER 340179 1 1 14 FRAME_GRASSBAG 111 1497 03 1 1 15 GRASSBAG 111 1715 1 1 16 GUIDE_ROPE 305093 1 1 17 HANDLEBAR LOWER 111 1384 03 2 2 18 HANDLEBAR UPPER 111 0519 1 1 19 LEVER CLUTCH 111 1921 03 1 1 20 BOLT M8 x 40 COACH 09379 2 2 21 NUT NYLOC T TYPE 09438 2 2 22 NUT M8 NYL INSERT T TYPE 09441 2 2 23 PIN PIVOT 340182 2 2 24 PLATE HOC RATCHET 560018 1 1 25 M6 PLAIN WASHER 09472 1 1 26 ROD DEFLECTOR 560017 1 1 27 SCREW TAPTITE M6 16 09365 4 4 28 PLUG 300144 2 2 29 SCREW TAPTITE UNC 3 8
18. be operated whilst the engine is running gt Move the throttle control lever to the choke IN position before start ing a cold engine Move the throttle control lever to the amp fast position before starting a warm engine Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine Carefully return the start grip to the storage position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shooting The engine stop lever must be held firmly against the handlebar to start and keep the engine running If the engine stop lever is released the engine will stop 111 1471 C 29 8 08 12 56 pm Page uch Allow the engine to warm up and move the throttle lever to the fast gy position after starting a cold engine To prevent damage never pull the engine start grip when the engine is running Electric start Only Stand behind the mower and hold the handlebar together with the engine stop lever Turn the ignition key in a clockwise direction and hold in position to crank the engine When the engine starts release the key and move the throttle to the fast position after starting a cold engine Note Cranking the engine for more than 15 seconds in any one minute can damage
19. e then the next cutting should be in an east west direction The cross cutting keeps down the coarse weed grasses To prevent grass damage do not remove more than one third of the grass height in one cut 1 21 111 1471 C 29 8 08 12 56 pm Page ch MAINTENANCE SCHEDULE Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after exten sive operation cutting tall dry grass First 5Hrs O After the very first five hours change the engine oil O After the very first five hours check the clutch adjustment See 1 26 Daily O Check the oil level O Remove grass debris from around the engine exhaust exhaust guard air ways in the top cowl and underside of the deck housing O Remove grass debris from the grassbag and check for signs of damage O Check the condition of guards and safety devices O Check condition of cutterblade 25Hrs or Every Season O Change the engine oil if continuously operating under heavy load or high ambient temperature O Service the air cleaner O Lubricate wheels pivot points and linkages and grease the inner control cables at point of entry and exit from their outer casing O Check the clutch cable adjustment O Sharpen the cutterblade 50Hrs or Every Season O Change the engine oil
20. e both ground drive clutch lever and engine stop lever together Tf the engine fails to stop move the throttle lever to the slow position and disconnect the spark plug lead 111 1471 C 29 8 08 12 56 pm Page Es OPERATING MOWER To prevent engine damage do not use the mower on slopes greater than 20 degrees To adjust the height of cut Grip the lever and pull sideways to disengage it from the locking notch then push forwards to lower or pull backwards to raise the height of cut Finally release the lever at the required position and ensure it locks firmly into one of the eight setting notches Always select a height of cut to suit operating conditions Aim to prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long 111 1471 C 29 8 08 12 56 pm Page ace OPERATING MOWER Before Mowing To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projectiles Inspect the area for hidden obstruc tions which when contacted by the cutterblade could risk health and safety or result in damage to the mower Remember the loca tion of these obstructions and ensure that you mow around them Raise the rear deflector and lift the grassbag and lower the rear deflec tor to rest against the rear of the mower To emp
21. ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 29 111 1471 C 29 8 08 12 56 pm Page ance MOWER MAINTENANCE Storage 1 30 To store the handlebar unscrew the 2 small securing knobs sufficient ly to allow it to be pivoted forwards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam aged through contact with the engine Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel f
22. erences to left and right are as viewed from behind the handlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification 111 1471 C 29 8 08 12 56 pm Page 1 7 E WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To qualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty pe
23. etergent oil classified SAE 30 oil Never use additives with recommended oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Check Oil Level Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton service dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank 111 1471 C 29 8 08 12 56 pm Page Operate all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers return freely to their rest position when released Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the choke N position IMPORTANT To avoid damage to the cable the Variable speed Control should only
24. flame or spark Replace worn or damaged parts for safety This machine contains spring loaded assemblies which could cause a hazard when dis assembled and re assembled this maintenance should only be carried out by a Hayter authorised dealer 111 1471 C 29 8 08 12 56 pm Page uch SAFETY PRECAUTIONS Continued Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts Safety Alert Be aware to the Danger of severing toes or fin Danger of being hit by thrown possibility of injury gers in cutting mechanism objects Carefully read the Owners Stop engine and remove spark Keep bystanders at a safe dis Handbook before using the plug lead before working on tance from the mower machine the mower 0 0 Engine Stop Height of Cut Adjustment Throttle Control Variable Speed Control Symbol Symbol Symbol Symbol Choke Fast Slow i RT 1 11 111 1471 6 29 8 08 12 56 pm Page uch ASSEMBLING
25. gine until the fuel tank is empty 2 Remove the spark plug lead 3 Allow the engine to cool 4 Drain the oil while the engine is warm not hot 5 Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner loosen the two screws 1 and remove cover 2 Carefully remove pre cleaner 3 and cartridge 4 wash in a solu tion of liquid detergent and water Allow to air dry thoroughly before fitting If very dirty replace Do not use petroleum solvents Do not use pressurised air Do not oil the cartridge After servicing install the pre cleaner and cartridge in the assembly base 5 Replace the cover and securely tighten the screw to the base 1 24 111 1471 C 29 8 08 12 56 pm Page eh MOWER MAINTENANCE r Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 50mm Remove all grass and debris from the engine inc
26. k carefully Pay particular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Before starting the engine add fuel outdoors only Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two min utes before refuelling Do not smoke while refueling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated Replace faulty silencers 111 1471 C 29 8 08 12 56 pm Page 1 9 SAFETY PRECAUTIONS Continued Al Always use fresh fuel Stale fuel can block
27. lade with the gloved hand and remove the bolt spring washer and distance piece securing the cutterblade with a 9 16 A F spanner To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 54Nm Replace the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side Assemble the cutterblade with the turned up edges facing towards the engine Secure the cutterblade using the bolt 1 spring washer 2 and distance piece 3 and tighten to a torque of 54Nm 1 28 111 1471 C 29 8 08 12 56 pm Page MOWER MAINTENANCE Cutterblade Sharpening A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to
28. luding the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Hayter Service dealer Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately 111 1471 C 29 8 08 12 56 pm Page ace MOWER MAINTENANCE Deck Housing N Remove grass debris from the top and underside of the deck housing immediately after use Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treat ed grass and store well away from corrosive materials Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately 1 Stop the engine 2 Pullthe machine backwards at the same time progressively engage the clutch lever until the rear rollers lock at this point the clutch lever should be 60mm from the handlebar Refer to Fig 1
29. mber to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture 111 1471 C 29 8 08 12 56 pm Page ace LAWN CARE CALENDAR August i Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weather conditions leave the grass longer to help retain ground mois September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October i Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand November i Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen Lawn Stripes The way to achieve a neat striped effect is for the lawn being cut in parallel stripes alternate stripes being mown in opposite directions A much more important routine is to cut at right angles to the line of the previous mowing If the work has been carried in a north south lin
30. mower safety operation maintenance and specifications Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all ref
31. ng period recharging the battery may be necessary to per mit electric starting Charge the battery only when necessary To recharge the battery Disconnect the battery lead from the mower lead and then connect the battery lead to the charger Connect the charger plug to the mains electricity supply and switch on to charge the battery for a fourteen hour period Switch off the mains electricity supply and disconnect the charger plug Disconnect the battery lead from the charger and then connect the battery lead to the mower lead IMPORTANT PREVENT DAMAGE NEVER connect the bat tery charger to the engine lead as this will cause the charger to be permanently damaged Chargers damaged in this manner will not be replaced under warranty CAUTION PREVENT ENVIRONMENTAL DAMAGE The battery and charger have a separate collection mark This indi cates that for disposal of the battery and battery charger they must be taken to an authorised disposal site They must not be disposed of with general waste EU Directive 2002 96 EC classifies this product as an electrical or elec tronic equipment a These products should not be disposed of as unsorted municipal waste b They should be taken to a designated collection point or recycling cen tre and handled according to national laws in the area c The consumer has a critical role in returning waste electronic electrical equipment for recycling and disposal d Recycling keeps these
32. products out of the municipal waste stream e The crossed out bin symbol is a reminder to follow these points f Please contact your local authority or local dealer and ask for further details regarding the correct method of disposal 1 91 111 1471 C 29 8 08 12 56 pm Page nce TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Operate engine stop lever Incorrect oil level Check oil level Obstruction under deck Remove obstruction Battery discharged 561 Only Charge battery Engine smokes Excess oil level Check oil level Air cleaner cartridge oil Service air cleaner soaked or blocked Engine runs then stops Fuel starvation Fill fuel tank Fuel cap vent blocked Clean fuel cap vent Engine will not start Engine under load Raise height of cut Fuel starvation Fill fuel tank Engine cold Set throttle to choke position Incorrect contaminated fuel Drain fuel tank and fill with correct fuel Spark plug lead disconnected Connect spark plug lead Throttle setting incorrect Set throttle to fast position Engine brake not released Operate engine brake lever Faulty spark plug Clean and adjust gap or replace Battery discharged 561 Only Charge battery Wiring fault Check wiring Engine runs rough Spark plug lead becoming Connect spark plug lead disconnected in use Faulty spark plug Clean and adjust gap or replace
33. riod are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags sweeper brushes batteries and other consumable wearing parts The Harrier 56 models are covered by a one year limited warranty when used for commercial applications All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments On the Harrier 56 models which are used in a commercial application a 90 day warranty period applies to those items which are subject to normal wear and tear e g tyres wheels cutter bars belts grass bags and other consumable wearing parts To make a warranty claim return the unit to a Hayter authorised dealer along with proof
34. rom the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat ed area Electric Start Only Charge the battery Disconnect the battery leads 111 1471 C 29 8 08 12 56 pm Page ance MOWER MAINTENANCE B 561 only PREVENT ACCIDENTS ALWAYS charge the battery in a well ventilated area NEVER charge the battery near naked flames or direct heat ALWAYS switch off the mains electricity supply before disconnect ing the charger from the battery ALWAYS use the battery charger supplied with the mower Battery charging should not be necessary during normal use The engine operation will automatically charge the battery If the mower is stored for a lo
35. ty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position 1 18 111 1471 C 29 8 08 12 56 pm Page OPERATING THE MOWER Heavy Growth Areas of heavy growth should be mown without collecting the clip pings If collection is required first mow the area without the grassbag at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent damage to your lawn do not remove more than one third of grass height in one cut The cutterblade is driven by the engine via a friction disc to help pre vent damage occurring to the engine crankshaft and cutting mecha nism when a hidden obstruction or overload is encountered Always stop the engine when a hidden obstruction or excessive vibra tion is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterblade refer to Maintenance
Download Pdf Manuals
Related Search