Hatco L80-041 User's Manual
Contents
1. Glo Ray Food Warmer Installation and Operating Manual Models Standard And L80 041 Rev 0 Portable Table of Contents GENERAL sates MODEL DESCRIPTION Standard Food Warmers 1 Portable Food Warmers 2 Warmers with Breath Protectors 2 Warmers with Display Lights AR SPEGIFIGCATIONS u 5 u 5 2 Glo Ray Infrared Food Warmers 2 Portable Food Warmers 3 ELECTRICAL REQUIREMENTS 4 Cord and Plug Provided Models 4 Conduit Connected Models 4 Control Switches 4 Boa oly ee EP 4 Standard Wattage Models 4 High Wattage Models 4 Chain Suspended or Wall Mounted Modes astra nee heran Page No MOUNTING a are 5 EN Ze 5 Chain Suspension 5 C Leg Signe isse 6 Tubular Stand o sorsvoransvernessene 6 OE RED TE 7 Under Shelf nenn 7 Wall Bracket sosser veda u u i ek PE Ce 10 Dual MONING ee 10 Kr Oen 11 DISPLAY LIGHT BULB HEPLAGEMNENT 5 tsarene 11 SAFETY PRECAUTIONS ACCESSORIES unse 11 GENERAL Hatco Infrared Food Warmers keep all foods at optimum serving temperatures without affecting quality Glo Ray warmers have prefocused heat that bathes the entire sur face to provide an effective heat distribution and eliminate hot spots Heating elements are guaranteed against breakage and burnout for two years2. Hatco Glo Ray Food Warmers are available in either aluminum or stainless steel housings Models range in length from 18 inches up to 12 feet All models are shipped pre assembled ready for mount ing and wiring if not already provided with a cord and plug set Models are available in either standard or high wattage This manual provides the installation and operation instructions for Glo Ray standard and portable Food Warmers We recommend all installation and operating instructions and safety precautions appearing in this manual be read prior to installation and operation Figure 1 Standard Infrared Food Warmer Model GRAH 36 With Optional C Leg Stand 1 Safety precautions preceded in this manual by the words WARNING or CAUTION printed in bold face are impor tant Warning means there is the possibility of personal injury to yourself or others Caution means there is the possibility of damage to the unit MODEL DESCRIPTION STANDARD FOOD WARMERS SEE FIGURE 1 Continuous housing infrared food warmers are available from 18 in to 144 in in extruded aluminum Stainless steel housings available in six sizes from 24 in up to 96 in Glo Ray Food Warmers can be installed side by side to create a warming area of any length or depth Figure 2 Portable Food Warmers Model GR FF amp GR FFB With Optional Stainless Steel Food Pan And Model GR B With Optional Pan Rail PORTABLE FOOD WARMERS SEE FIGURE 2 Portable Food Wa
3. 08 in through 144 in contain tandem elements individually controlled ELECTRICAL REQUIREMENTS For proper installation to local electrical code consult a licensed electrical contractor CORD AND PLUG PROVIDED MODELS install an approved grounded receptacle to receive plug of models provided with supply cord and plug set CONDUIT CONNECTED MODELS Install a supply wire not lighter than 10 gauge copper rated 90 C Hatco provides a 1 2 in or 3 4 in trade size knockout usually opposite the switch 6 in long pigtail leads and a separate grounding terminal or screw in the wiring compart ment and UL recognized wire nuts for connecting supply wires Hatco does not supply wire nuts CONTROL SWITCHES When two or more Glo Rays are mounted in a situation that the heat from one housing tends to raise the tempera Infinite Control Toggle Switch Figure 5 Remote Control Enclosure ture of another the control switches should be installed in a suitable control box away from the heated zone Glo Rays ordered for multiple installation should not have switches built in See Figure 5 A remote control enclosure is recommended with multiple installation of Glo Rays Standard length is 7 in and will accommodate two infinite switchs or 4 toggle switches LOCATION It is necessary for safe and proper operation that the food warmer be mounted a reasonable distance from combust ible wall and counter top surfaces When pro
4. 414 671 6350 bulbs glass components or Product failure caused by liming or sediment buildup in tanks Product misuse tampering or misapplication improper installation application of improper voltage or recalibration of thermostats or high limit switches 2 LIMITATION OF REMEDIES AND DAMAGES Hatco s liability and Buyer s exclusive remedy hereunder will be limited solely at Hatco s option to repair or replacement by a Hatco authorized service agency other than where Buyer is located outside of the United States or Canada in which case Hatco s liability and Buyer s exclusive remedy hereunder will be limited solely to replacement of part under warranty with respect to any claim made within the applicable warranty period referred to above Without limiting the generality of the foregoing all portable Products as defined in N S F 4 4 28 4 shall be delivered by Buyer at its sole expense to the nearest Hatco authorized service agency for replacement or repair Hatco reserves the right to accept or reject any such claim in whole or in part Hatco will not accept the return of any Product without prior written approval from Hatco and all such approved returns shall be made at Buyer s sole expense HATCO WILL NOT BE LIABLE UNDER ANY CIRCUMSTANCES FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORP
5. LVINSNI ST ET 8 V E OT 9T E f HLIONSIT NOISMALXI P E EZ HLONST Y O oZ NNN NN SSRIS NAN AN SA ANSANNN AN SS SN THIS PRINT IS NOT TO BE REPRODUCED WITHOUT PERMISSION OF THE HATCO CORP ECO 45436 REV 1 CHANGED SPACER COVER ECO 9051 11 19 99 REV 3 CHANGED END COVER ECI 6703 2 12 97 REV 4 CORRECTED CORD ECO 3535 3 23 95
6. ORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS Revised 1 95 Revised Jan 1989 Printed in U S A P N 07 04 100 00 BYSE ISH 1900N FIIWWIS OL LON NOTLVVIWLSNI GIWOLSNMI ADA dv 3114 OL OTSMLOdS 132238 S S VO BI Sdwv 9 SLLVM OS SLIDA Ocl SNSHSVM LON Wr B L M LSOd LaOdd IS O30v38HL ONILIVAS TOL DIM 3 016 ANG 12 07 UNLESS NOTED HATCO CORP MILWAUKEE WIS HS 1 3549 6 DRAW J R M DATE 9 29 86 3104 38VNES 7 1 I INIM J OSv JSN SLIAM VI vif DNIHSNE 331198 NIVALS NOILINALSNOD LSOd OFLLOTS ONVIS avVINeEnt SAIaVLSNCQV NON ati 00 Y800 61 20 HJLIMS 319900 1S0d dOl TISAIMS 10 ONDT P M SEA0I ONS 00 520 10 0 S31V 1d HILIMS D31Id GRFSC 24 PITCO FOODWARMER 120V 40H NOTinv3 00 9 0 10 20 00 880 E0 L0 Pen 3LY Id 3348 J3831N3J 1391 00 810 0 20 SSIS HLOG NO O1 1 NOLLISOG NOLLNYJ D 03831N39 138V1 LOH NHIIHV3J NAADI MIINVdS 00 TEZ SZ v0 AJADI ONS 42 1 E EN sm O00 STT S2 vO ABADI ONS EN ON 00 100 20 20 LNAWS 13 JIWVEIJI AOZT MOSL OD REV 5 LPDATED CORD REV 2 CHANGED SPACER COVER LOCATION COVER amp TOGGLE SWITCH ECO 5836 8 18 95 ECO 11348 1 21 02 REV 6 CHANGED CORD ECT 12975 6 24 03 LOCATION 00 902 02 C0 dal lad NIVALS 3 I9NV LHOTA M dSI S mn N Gr ne I NOT
7. d TUBULAR STAND SEE FIGURE 9 Tubular stand mounting permanently attaches the Glo Ray to a counter top or serving table All hook up wiring may be concealed Figure 7 C Leg Mounting Figure 8 Sideview C Leg with Glo Ray Tubular stands are available in adjustable heights from 10 in to 14 in or non adjustable in heights from 10 in to 16 in Use the hardware provided and secure the Glo Ray upper flange to the legs Mount the legs to the counter top or serving table If hook up wiring is to be concealed a 3 4 in diameter hole must be provided in the counter centered under the flange of the leg nearest electrical wiring TUBULAR STAND ADJUSTMENT SEE FIGURE 9 The Adjustable Tubular Stand mount may be raised or lowered Locking screws are located on the side of each leg Adjustable Non adjustable Figure 9 Tubular Stand Mounting With an allen wrench loosen both locking screws by turn ing one turn counterclockwise NOTE Do not loosen the locking screws more than necessary Raise or lower the Glo Ray to the desired height Tighten the locking screws 7 T LEG STAND T Leg stands mount either underneath the Glo Ray or at the Glo Ray ends End Mounting See Figure 10 Position the Glo Ray upside down on a flat surface Remove the screw securing each mounting tab Remove the tabs Align the T Leg with the mounting holes as shown and secure the screws Repeat for other end Alternate T Le
8. dered Use only recommended mount ing methods and approved accessories with your Glo Ray CHAIN SEE FIGURE 6 Chain supplied by Hatco is constructed of sufficient strength to securely hold the weight of the Glo Ray when properly mounted Securely fasten the chain to the surface above the area the Glo Ray will be located Be sure chain is located so that the Glo Ray will be suspended a safe and proper distance from wall or wall type surfaces counters and food Loosen the screws securing the mounting tabs to the Glo Ray end Extend the tabs above the Glo Ray as shown Then tighten the mounting screws Use a short piece of chain to connect between tabs Att ach overhead chain to connecting chain to create a Y mount Repeat for other end NOTE Additional chain is required to mount from overhead to each tab WARNING Chain must be of sufficient strength and securely fas tened or the Glo Ray Warmer could come loose possibly causing personal injury or damage to the unit Overhead chain Re Connecting chain 3in minimum 10 in minimum Standard Wattage 13 1 2 in minimum High Wattage Non metallic surface Figure 6 Chain Mounting s z s z C LEG STAND SEE FIGURE 7 Position the Glo Ray upside down on a flat surface Remove the 2 screws as shown Align the C Leg with the mounting holes Securely fasten the C Leg to the end of the Glo Ray with screws Repeat for other en
9. e A 1 in diameter hole must be provided in the counter top to accept the threaded post end Secure the post to the counter with the washer and nutas shown Wiring connections must be through the post mount Puncha 1 in diameter PG hole in counter EEE gg Figure 14 Post Mounting DUAL MOUNTING SEE FIGURE 15 Glo Ray Warmers can be mounted side by side providing a space of not less than 3 is maintained between units Factory ordered dual models are shipped with either a 3 or 6 wide spacer with or without lights These dual mount spacers are available for aluminum models only Consult factory before installing warmers side by side without spacers DUAL WITH 3 SPACER DUAL WITH 6 SPACER Figure 15 Dual Mounting CAUTION Installation of two or more warmers with less than 3 inches between housings could result in premature failure of component parts 10 CLEANING To preserve the finish of your Glo Ray Food Warmer it is recommended that exterior surfaces be wiped daily witha damp cloth Stubborn stains may be removed with a good aluminum or stainless steel cleaner or a non abrasive cleanser CAUTION Use only non abrasive cleaners Abrasive cleaners could scratch the finish of the Food Warmer marring its appear ance and making it susceptible to soil accumulation Glo Ray tood holding pans are available in Thermo alum or Stainless steel and should be removed from the food wa
10. g Mounting See Figure 11 Position the Glo Ray upside down on a flat surface Remove the two screws from the Glo Ray housing as shown Align the T Leg with the underside mounting holes and secure with screws Secure the support bracket to the leg using the screw provided Repeat for other side UNDER SHELF SEE FIGURE 12A amp 12B When mounting the Glo Ray under a shelf keep any switches in the coolest possible location A remote control box is advised If shelf has rolled or flanged edges that create an overturn ed trough mount Glo Ray below lowest part of rolled or flang ed edge using the optional adjustable angle brackets see Figure 12A The standard Glo Ray mounting tabs bend 90 for mounting under a shelf without rolled or flanged edges see Figure 12B Figure 10 T Leg End Mounting Figure 11 T Leg Alternate Mounting WALL BRACKET SEE FIGURE 13 Securely fasten a bracket to each end of the Glo Ray Be certain Glo Ray is a safe and proper distance from the wall or wall type surfaces counters and food as described under LOCATION Securely fasten brackets to the wall Figure 12A Under Shelf Mounting With Angle Brackets El Figure 12B Under Shelf Mounting With Tabs Figure 13 Wall Bracket Mounting POST MOUNT SEE FIGURE 14 A Post Mount may be used with models 24 in or less The post provides swing away Glo Ray mounting The post permanently mounts to a counter top fry station or serving tabl
11. oper distances are maintained between the Glo Ray and combustible wall or wall type surfaces and counters See LOCATION ACCESSORIES INFINITE CONTROL Available for installation on all Glo Ray Warmers infinite control allows the operator to manually adjust heat output from full wattage down to any desired level Remote instal lation is recommended REMOTE CONTROL ENCLOSURE The remote control enclosure accepts toggle switches infinite controls and pilot lights It is ideal for installations where built in control is not desirable or when Glo Rays are tandem mounted end to end or dual mounted side by side Enclosure may be sized to accept multiple switches and pilot lights PILOT LIGHT An optional red pilot light is available The pilot light may be mounted on either side of the Food Warmer to provide instant visual check of the operation INCANDESCENT LIGHT Glo Ray Food Warmers with aluminum housing may be equipped with incandescent display lights to illuminate the warming area Shatterproof bulbs guard against injury and food contam ination in the event of breakage The display lighting meets NSF standards for food holding and display areas FOOD PANS Standard stainless steel food holding pans are available in 2 1 2 in or 4 in depths WIRE TRIVET Wire trivets prevent foods from touching the bottom of the food holding pan ADJUSTABLE LEGS Sturdy 4 in adjustable legs are available for Glo Ray Buffet Wa
12. per distances are maintained hot foods will be held at ideal serving temperatures without cooking the foods beyond the point of excellence NOTE Glo Ray is not moisture proof do not mount over steam table unless control switch is in a remote location WARNING Specified safe distances must be maintained between the Glo Ray and combustible wall or wall type surfaces and wooden counters or counters that would discolor If safe distances are not maintained discoloration or combus tion could occur STANDARD WATTAGE GLO RAY Locate standard wattage Glo Rays so there is a minimum distance of 10 in between the bottom of the Glo Ray and wooden counters or counters that would discolor HIGH WATTAGE GLO RAY Locate high wattage Glo Rays so there is a minimum distance of 13 1 2 in between the bottom of the Glo Ray and wooden counters or counters that would discolor CHAIN SUSPENDED OR WALL MOUNTED GLO RAY Locate a chain suspended or wall bracket mounted Glo 4 Ray so tnere is a minimum distance of 3 in from a non metallic wall or adjacent surface MOUNTING GENERAL Glo Rays are supplied with 2 mounting tabs at each end for chain mounting or mounting under a shelf or pass through See Figure 12 C Leg stands T Leg stands wall brackets and tubular stands are available C Leg and T Leg stands or wall brackets can be attached to any Glo Ray as standard A Glo Ray is prepared for tubular stand mounting if requested when or
13. rmer for washing and sanitizing after each use Breath protectors may be removed for thorough cleaning and polishing They should be wiped daily with a soft damp cloth If fine scratches are present a good acrylic cleaner may be used to polish the breath protectors and remove the scratches CAUTION Only soft cleaning cloths should be used to clean breath protectors Breath protectors are made of shatter proof acrylic and will scratch if proper care is not taken DISPLAY LIGHT BULB REPLACEMENT The display light is an incandescent bulb which illumi nates the warming area This bulb has a special coating to guard against injury and food contamination in the event of breakage To replace a bulb disconnect the power supply and wait until the unit has cooled Display lamps have a threaded base Unscrew the bulb from the unit and replace it witha 11 new specially coated incandescent bulb Hatco Shatter Resistant Bulbs meet NSF standards for food holding and display areas WARNING Only bulbs which meet NSF standards specifically designed for food holding areas must be used Breakage of bulbs not specially coated could result in personal injury and or food contamination SAFETY PRECAUTIONS Do not add a decorative soffit to hide a pass through mounted Glo Ray Use only recommended mounting methods and materials and approved accessories to prevent personal injury or damage to the unit Be certain that specified safe and pr
14. rmers and heated shelf models 12 WARRANTY INFORMATION 1 PRODUCT WARRANTY Hatco warrants the products that it manufactures the Products to be free from defects in materials and workmanship under normal use and service for a period of one 1 year from the date of purchase when installed and maintained in accordance with Hatco s written instructions Buyer must establish the Product s purchase date by returning Hatco s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase subject to the foregoing conditions for the period s of time and on the conditions listed below a One 1 Year Parts and Labor PLUS One 1 Year Parts Only Warranty Food Warmer Elements metal sheathed b One 1 Year Parts Only Warranty for components not installed by Hatco Accessory Components including but not limited to valves gauges and remote switches THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT Without limiting the generality of the foregoing SUCH WARRANTIES DO NOT COVER Coated Incandescent light P O Box 340500 Milwaukee WI 53234 0500 U S A 800 558 0607
15. rmers are available with a thermo controlled base or a specially designed stand to keep food pans off the work area Food is easily accessible from three sides Each Portable Food Warmer holds one stand ard 2 in or 4 in deep food pan The Glo Ray Portable Food Warmers are shipped factory pre wired with 6 ft cord and plug ready for use Incandescent display lights are available for models GR FF and GR FFB WARMERS WITH BREATH PROTECTOR SEE FIGURE 3 Hatco Glo Ray Warmers with breath protectors are design ed with a special aluminum housing for quick and simple pro tector installation Models are offered in most lengths Con sult factory for specifications Breath protectors are not available for retrofit Figure 3 Warmers with Breath Protector Model GRAP With T Leg Stand WARMERS WITH DISPLAY LIGHTS SEE FIGURE 4 Glo Ray food warmers are available with incandescent display lights These bulbs have a special coating that guards against injury and food contamination in the event of breakage See page 10 for replacement instructions Figure 4 Warmer with Display Lights SPECIFICATIONS GLO RAY INFRARED FOOD WARMERS Glo Ray Food Warmers operate on 115 208 or 230 volts depending on order specifications High wattage models 120 in through 144 in are not avail able in Dual 115v PORTABLE FOOD WARMERS Portable Food Warmers operate on 115 volts Models with L indicate light Glo Ray models 1
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