Harbor Freight Tools Pneumatic Brake Fluid Bleeder Product manual
Contents
1. the Fill Bottle 3 Close the Lever on the Fill Nozzle See Figure A below Fill Nozzle 2 Lever closed Fill Bottle 1 Figure A Fill Bottle and Fill Nozzle 4 Remove the cap from the vehicle s master cylinder Select the Adapter 3 which best fits the brake fluid fill hole in the master cylinder and attach the Adapter to the Fill Nozzle 2 See Figure B Page 4 For technical questions please call 1 800 444 3353 Lever opened Adapter 3 Master Cylinder Reservoir Figure B Master Cylinder Reservoir 5 Turn the Fill Bottle 1 upside down and insert its tube into the brake fluid fill hole of the master cylinder making sure the Adapter 3 fits the fluid fill hole securely Open the Lever See Figure B Screw the Gun 6 firmly onto the Old Fluid Bottle 4 Then connect the Bleeding Hose 7 to the Old Fluid Bottle See Figure C Gun 6 Old Fluid Bottle 4 n B Bleeding Hose 7 Figure C Old Fluid Bottle Item 92924 10 Caliper Old Fluid Bottle 4 11 12 13 14 15 Item 92924 Determine the proper brake bleeding sequence from the vehicle service manual i e right rear caliper left rear caliper right front caliper left front caliper Clean the vehicle brake caliper with brake parts cleaner not included Attach the Bleeding Hose 7 to the Bleeder Screw on the vehicle caliper Then connect the air compressor s2. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 92924 Pneumatic Brake Fluid j b Visit our website at http www harborfreight com REV 12l When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Email our technical support at tech harborfreight com AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Specifications 1 1 4 1 19 32 32 41mm Adapter 1 3 32 1 15 32 28 37mm 31 32 1 1 4 24 32mm 25 32 1 7 32 _ 21 30
3. air hose to the Gun 6 See Figure D Bleeding Hose 7 Trigger Air Hose not included Figure D Caliper Connection Turn on the air compressor and set its regulator at 90 to 120 PSI Do not exceed 120 PSI Squeeze the Trigger to create a vacuum in its Old Fluid Bottle 4 Using a bleeder screw wrench not included open the bleeder screw until the brake fluid starts flowing into the Oil Fluid Bottle See Figure D Squeeze the Trigger until the old brake fluid flows freely into the Old Fluid Bottle 4 If the Fill Bottle fluid level gets low a Close the Lever and refill the Fill Bottle with clean new brake fluid Gun 6 16 17 18 19 20 21 22 23 For technical questions please call 1 800 444 3353 b Reattach the Fill Bottle to the master cylinder and open its Lever c Then resume bleeding the brakes If the Old Fluid Bottle is full or when done bleeding the brakes a Close then disconnect the air supply from the Gun 6 b Empty the Old Fluid Bottle 4 of old brake fluid c Reassemble the Gun and Old Fluid Bottle and resume bleeding the brakes When clean new brake fluid with no bubbles begins to flow into the Old Fluid Bottle Release the Trigger and retighten the caliper s bleeder screw See Figure D Disconnect the Bleeding Hose 7 from the caliper s bleeder screw Proceed to the vehicle s next wheel and perform the s
4. ame Steps as above When finished close the Lever and remove the Fill Bottle 1 Make sure the master cylinder is full of brake fluid up to but not over its full line If the master cylinder is too full correct this before proceeding Then replace the cap on the master cylinder WARNING Before driving the vehicle a Depress the brake pedal repeatedly until the brake pedal feels firm b Check the brake calipers for leaks c Then test the brakes thoroughly at slow speed before operating the vehicle under normal conditions Do not store fluid in the Fill Bottle or the Old Fluid Bottle Dispose of excess fluid properly according to all federal state and local guidelines Store the Brake Fluid Bleeder in a clean dry location out of reach of children Page 5 Maintenance and Servicing Procedures not specifically explained in this manual A must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply and release the trigger before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use 1 Before each use inspect the 2 CLEAN WITHA CLEAN DRY CLOTH general condition of the Brake Fluid ONLY Do not use any cleaners Bleeder Check for m
5. e of obstructions grease oil trash and other debris Do not use this product in a damp or wet location Maintain labels and nameplates on this product These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 23 Keep the handle dry clean and free from brake fluid oil and grease Before use read and understand all warnings safety precautions and instructions as outlined in the vehicle manufacturer s service manual Every vehicle has specific measurement values for vacuum related readings It is beyond the scope of this manual to properly describe the correct procedure and test data for each vehicle Carbon monoxide is produced while a vehicle s engine is operating and is deadly in a closed environment Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness or nausea If you have these signs the work area may not be vented properly Get fresh air immediately For technical questions please call 1 800 444 3353 Prior to using the Vacuum Pump make sure to place the vehicle s transmission in PARK if automatic or NEUTRAL if manual Then block the tires with chocks Be alert for hot engine parts to avoid accidental burns Avoid accidental fire and or explosion Do not smoke near engine fuel and battery components Use the Brake Bleeder only with brake fluid Do not attempt to use the to
6. er record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 92924 For technical questions please call 1 800 444 3353 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If o
7. ill do the job better and safer at the rate for which it is designed 7 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 8 Maintain tools with care Keep tools dry and clean Properly maintained tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 9 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 10 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Item 92924 11 12 13 14 15 16 17 Item 92924 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance and Servicing section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury 21 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Keep the work area fre
8. isalignment or solvents water or other liquids binding of moving parts cracked or 3 Do not store fluid in the Fill Bottle or broken parts damaged hoses loose connections and any other condition that may affect its safe operation the Old Fluid Bottle Dispose of excess fluid properly according to all federal state and local guidelines Store the Brake Fluid Bleeder in a clean dry location out of reach of children PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 Item 92924 Parts List and Assembly Diagram Part Description Qty Part Description Qty 6 en Tt 3 4 Record Serial Number Here Note If product has no serial numb
9. mm 90 120 PSI 1 4 18 NPT Operating PSI Air Inlet Size Fill Bottle Capacit Old Fluid Bottle Capacit Important Safety Information WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow instructions listed below may result in serious injury SAVE THESE INSTRUCTIONS Keep bystanders children and visitors away while operating the Vacuum Pump Distractions can cause you to lose control Protect others in the work area from injury Stay alert Watch what you are doing and use common sense when operating the Vacuum Pump Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and jewelry away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Page 2 For technical questions please call 1 800 444 3353 5 Use safety equipment Wear ANSI approved safety glasses underneath a full face safety shield Nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions 6 Do not force the tool Use the correct tool for your application The correct tool w
10. ol to siphon any other liquids Damage to the internal chamber and seal or future brake fluid contamination may result Follow guidelines for proper brake fluid disposal Used brake fluid should be removed from the vehicle and properly recycled Many states require recycling Contact your local solid liquid waste authority for information on recycling Do not reuse old brake fluid Brake fluid may damage paint Clean up spilled fluid quickly The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 et seq The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 3 Operating Instructions beginning of this document including all text under subheadings therein Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the before set up or use of this product 1 Turn the vehicle s engine off and chock the vehicle s wheels to prevent the vehicle from moving 2 Fill the Fill Bottle 1 with clean new brake fluid Use only the kind of brake fluid recommended by the vehicle manufacturer Then screw the Fill Nozzle 2 onto
11. ur inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH EEE 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
Download Pdf Manuals
Related Search