Harbor Freight Tools Fixed Dual Head Halogen Shop Light Product manual
Contents
1. Figure C 55 Figure B Page 6 For technical questions please call 1 800 444 3353 Item 61540 Light Assembly For each light 4 Close the Lamp Cover 22 and 1 Remove the Bolt at the top of the housing secare witi ihe BOILIES and open the Lamp Cover See Figure D 5 Place Handle 1 over end of Bolt 25 and secure in place with Wing Nut 2 6 Gently squeeze the Wire Cover 23 while placing its four tabs into the Lamp Cover 22 Secure the tab on the Wire Cover to the Lamp Cover using the Screw 52 See Figure E Figure D 2 The bulb is shipped in a protective box inside the light 3 Insert the Bulb into the Bulb Socket CAUTION Do not touch the Bulb with your bare Figure E hands oil from skin will drastically shorten the life span of the bulb if not cleaned with rubbing alcohol and allowed to dry before use Handle the bulb with a soft clean cloth or clean work gloves instead luminar WORK Item 61540 For technical questions please call 1 800 444 3353 Page 7 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before setup or use of this product 1 Plug the Light into a standard 120V 4 To t2. luminar WORK Item 61540 For technical questions please call 1 800 444 3353 Page 9 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List and Diagram Parts List Part Description Qty 4 Scoew y O 8i 6 Bracket S a 7 Nt S O Gi 8 Bot o S 9 Bulb Socket __ _ d 2 10 Sleeve l Aai 11 Gear Washer 4 12 Screw o Ai 13 Spring Washer 2 14 GearWasher 2 15 Large Washer ___ 2 16 Screw i O a 17 Reflector 2 18 Gear Washer ___ 2 19 Screw S a 20 SealRing 2 21 Glass O a 22 LampCover _ 2 23 Wire Cover _ _ 2 24 Bulb S O a2 25 Bot S S a 26 Junction Box Cover 2 27 CoverPa
3. Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 21 22 23 24 25 26 27 Do not operate a Light in explosive atmospheres such as in the presence of flammable liquids gases or dust A Light creates sparks which may ignite the dust or fumes Do not abuse the cord Never use the cord for carrying pulling or unplugging the Light Keep the cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock Stay alert watch what you are doing and use common sense when operating a Light Do not use a Light while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a Light may result in serious personal injury Do not use the Light if the On Off Button does not turn it on and off Any Light that c
4. should electrically should look like those in the preceding illustration malfunction or break down grounding provides See 3 Prong Plug and Outlet a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the Light The green wire in the cord must be the only wire connected to the Light s grounding system and must never be attached to an electrically D live terminal See 3 Prong Plug and Outlet 3 Prong Plug and Outlet Extension Cords 1 Grounded Lights require a three wire extension cord 7 Make sure the extension cord is properly wired Double Insulated Lights can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects Using extension cords with inadequately sized wire excessive heat and damp or wet areas causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR 3 The smaller the gauge number of the wire EXTENSION CORDS 120 VOLT the greater the capacity of the cord
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6. For example a 14 gauge cord can carry a NAMEPLATE EXTENSION CORD higher current than a 16 gauge cord AMPERES LENGTH 4 When using more than one extension cord to at full load make up the total length make sure each cord 16 contains at least the minimum wire size required 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use i Based on iimiting the line i drop to five volts at 150 of the rated amperes Page 4 For technical questions please call 1 800 444 3353 Item 61540 Symbology ZN WARNING marking concerning Risk Double Insulated v of Eye Injury Wear ANSI approved Qt safety goggles with side shields e Canadian Standards Association e Read the manual before l a set up and or use EON Underwriters Laboratories Inc WARNING marking concerning Risk of Fire V Volts Alternating Current Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning A Amperes Risk of Electric Shock Properly connect power cord to appropriate outlet Ng Xxxx min Specifications Electrical Rating 120VAC 60Hz 8A 500W 120VAC Halogen included M rusTeo Intertek 4004061 No Load Revolutions per Minute RPM luminar W
7. ORK Item 61540 For technical questions please call 1 800 444 3353 Page 5 Set Up Instructions Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before setup or use of this product AWARNING Risk of accidental starting resulting in serious personal injury Turn the Power Switch of the Light OFF and unplug it from the electrical outlet before assembling or making any adjustments Deviation from the assembly instructions may result in a risk of fire or electric shock Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Tripod Setup 1 Loosen the Leg Knob 43 and swing the three Legs 3 Place the bracket on the Y connector 56 46 out and down Then tighten the Leg Knob on the Lamp Mounting Bar 55 so that the See Figure A holes in the center line up Insert the Knob 53 through the holes See Figure C 4 Place the Lamp Mounting Bar 55 onto the Upper ae SRR Tube 38 and secure it in place with the Knob 53 7 See Figure C m Figure A 2 Attach the lamp assemblies to the Lamp Mounting Bar 55 using the Knobs 53 and Nuts 54 See Figure B EN an
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference MODEL 61540 1000 WATT TWIN LAMP HALOGEN SHOP LIGHT Visit our website at http www harborfreight com Email our technical support at tech harborfreight com REV 13g When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved g i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included luminar WORK WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all sa
9. annot be controlled with the Button is dangerous and must be repaired Have your Light serviced by a qualified repair person Use only identical replacement parts This will ensure that the safety of the Light is maintained Always point the Light away from a wall whether the unit is in use or not If the Light is accidentally pointed at a wall while it is on or while it is still hot when turned off a fire may result Wear ANSI approved goggles during setup and use A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Page 3 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the Light Never remove the grounding prong from the plug Do not use the Light if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Lights Lights with Three Prong Plugs 1 Lights marked with Grounding Required have 3 The Light must be plugged into an appropriate outlet a three wire cord and a three prong grounding properly installed and grounded in accordance plug The plug must be connected to a properly with all codes and ordinances The plug and outlet grounded outlet If the Light
10. d O a 28 Screw S A a Part Description 9 JunctionBox 2 Switch Cap y oa Switch S y oa Be be 38 39 40 41 42 44 NININININININI AJA 3 50 FlatShaft S eo i 51 LowerSlider 1 52 Screw o o li 53 Knob S a3 i i 54 Nut o j 2 Lamp Mounting Bar Cord Plug and Y connector O01 NINININININ IN N N Record Serial Number Here Note Some parts are listed and shown for Note If light has no serial number record month illustration purposes only and are not available and year of purchase instead individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 61540 Assembly Diagram Tv OV 6E 8E es 0S VV Lf A GS a Item 61540 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to
11. fety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury ACAUTION NOTICE CAUTION Addresses practices not related to personal injury INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK EXPOSURE TO EXCESSIVE UV RADIATION OR INJURY TO PERSONS IMPORTANT SAFETY INSTRUCTIONS Lighted Lamp is HOT WARNING To reduce the risk of FIRE ELECTRIC SHOCK EXPOSURE TO EXCESSIVE UV RADIATION OR INJURY TO PERSONS 1 Turn off unplug and allow to cool before replacing bulb Keep lamp at least 16 feet 5m from pools and spas Keep plugs and receptacles dry Use only on GFCl protected circuits 2 Bulb gets HOT quickly Do not submerge the Light in water Only contact On Off Button Plug when turning on 11 The Light is not waterproof Use extreme 3 Do not touch hot lens guard or enclosure caution in any wet location 4 Do not remain in light if skin feels warm 12 Be careful when placing tripod Make certain that the area is clear of debris S Donat pok drenat lighted lamp and obstructions that may bump the Light 6 Keep lamp away from materials that may burn 13 Do not obstruct walkways or 7 Use only with 500
12. misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state luminar WORK 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 80
13. urn off push the On Off switch grounded electric outlet 5 To prevent accidents turn off lights 2 Push the On Off switch on the back of the light and disconnect power supply after use 2 Allow the Lights to cool Clean then store 3 WARNING Keep the Light away from the Light indoors out of children s reach combustible objects The light and housing will get hot enough to start a fire luminar WORK Page 8 For technical questions please call 1 800 444 3353 Item 61540 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the On Off Button is in the OFF position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM LIGHT FAILURE Do not use damaged equipment If damage is noted have the problem corrected before further use 1 BEFORE EACH USE inspect the general 2 AFTER USE allow Light to cool and then wipe condition of the light Check for external surfaces of the Light with a clean cloth fetal AAWARNING If the supply cord of this e damaged cord electrical wiring light is damaged it must be replaced only e cracked or broken parts and by a qualified service technician e any other condition that may Note Replacement parts may not affect its safe operation be available for this item
14. watt or smaller bulbs common areas with the cord 8 Do not touch the bulb at any time Use a soft cloth 14 Maintain labels and nameplates on the Light instead Oil from your skin may damage the bulb These carry important safety information If unreadable or missing contact 9 Do not operate the portable luminaire Harbor Freight Tools for a replacement with a missing or damaged guard lamp containment barrier or UV filter 15 This product is not intended for use in a residence 10 Page 2 Avoid electric shock Do not use with an extension cord near water or where water may accumulate For technical questions please call 1 800 444 3353 or to be mounted in a cabinet This product is not suitable for recessed installation in ceilings or on buildings This product can cause a fire Item 61540 16 T 18 19 20 Item 61540 Do not leave the Light unattended when it is plugged into an electrical outlet Turn off the Light and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit
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