Harbor Freight Tools Drywall Panel Hoist Product manual
Contents
1. 14 Assembly ett t t iste ERE 4 Warranty ecd e bebes 16 Operation itae epe tenda 8 o gt m m lt HaulMaster WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided A DANGER will result in death or serious injury AWARNING CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 888 866 5797 Item 69377 IMPORTANT SAFETY INFORMATION 1 10 11 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Keep children away Children must never be allowed in the work area Do not let them handle machines tools or let them climb on or play with the product Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for2. Do not lubricate any part of the Winch components The brake is friction based and may fail if lubricated Before each use check that the cable is properly tensioned and wound tightly and evenly onto the spool Before lifting load to full height first lift a short distance Check that the brake is engaged then continue to lift to full height The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Ad SAVE THESE INSTRUCTIONS Item 69377 For technical questions please call 1 888 866 5797 Page 3 Specifications Weight Capacity 150 LB Panel Size Capacity 4FT x 16 FT Height Range 5 FT to 11 FT 5 IN Tilt Loading 60 Cradle Tilt Tilt Side 15 Assembly Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note Two people are required for assembly gt 02 o m w lt Cradle Telescoping Asm Figure A Page 4 For technical questions please call 1 888 866 5797 Ite
3. 35 36 37 38 39 40 EN 42 43 45 46 8 ET 49 50 52 53 54 55 56 57 58 59 5 m gt O m Page 14 For technical questions please call 1 888 866 5797 Item 69377 Assembly Diagram 48 49 58 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead MAINTENANCE Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 69377 For technical questions please call 1 888 866 5797 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential d
4. Asm it will support a drywall panel horizontally for flat ceiling installation Locked position R Pin Cradle Beam Tilt Pin Telescoping Asm Figure M To unlock the Cradle for different angles slide the Tilt Pin out of the holes rotate the Cradle to its tilted position WARNING To prevent serious injury from falling load Only remove the Tilt Pin shown in Figure M Do not remove the Hinge Pin on the opposite side of the Cradle Winch Asm amp Winch Wheel 1 The Winch Wheel is used to raise and lower the Cradle which holds the panel This is done by means of a Wire Rope which wraps around a Spool in the Winch N Slide Bar Telescoping Asm Support Post Figure N 2 If necessary you can grasp the end of the Support Post for leverage when raising a panel CAUTION Pay attention to the action of the Wire Rope when operating this tool Do not allow your hands clothing hair or jewelry to come near the Wire Rope If these become caught in the Wire Rope you can be injured Do not allow the Wire Rope to become tangled or jammed during operation CAUTION Align the Wire Rope and wind it tightly and evenly on the spool to prevent tangling If they start winding unevenly stop reverse direction to loosen the rope then carefully adjust them before continuing 3 Raise the Telescoping Assembly and lock in place through the holes in the post either with the attached Pin and Pin Lever
5. or above the Outer Post with the Square Pin See Figure O Inner Post Outer Post Attached Pin Pin Lever Square Pin Figure O Z o H nc Lu ou Item 69377 For technical questions please call 1 888 866 5797 Page 9 Operation Safety Checks Before Operation 6 Ifthe panel will be installed on a flat ceiling tilt the Cradle back to its horizontal position and lock in 1 Carefully inspect the Hoist before operating it place with the Tilt Pin If the panel will be installed on a side wall or sloped ceiling leave the Cradle tilted 2 Inspect the tool for wear or damage Pay special 3 Be sure the Winch components are 8 Lowerthe Cradle if needed and clean and dry before operation release the Caster Locks Loading a Drywall Panel 9 Carefully roll the Hoist near to the position where the panel will be installed Note Drywall panels are very heavy itis recommended 149 When at the appropriate location that they be handled by two workers when working with apply the Caster Locks larger panels Set the Locking Casters to prevent the Hoist from moving or rolling while loading a panel on it Raising the Panel WARNING Only use hoist with single complete drywall CAUTION Lock the Locking Casters to prevent the panels Lifting damaged broken cut or multiple panels Hoist from rolling after it is in position See Figure C may cause a panel to fall causing serious injury 1 Crankthe Winch Wh
6. Beam until it lines up with one of the three holes Crossarm End of Extension Cradle Beam Lock Pin Figure J 2 Re insert the Lock Pin to hold the Extension in place 3 Repeat with the other Extension Note The Lock Pin will lock the Extension in three positions Be sure the Lock Pin is engaged in one of these positions whenever using the Hoist 4 Adjust both Extensions equally and ensure that both are locked in place using the Lock Pins 5 To avoid damage always retract and secure the Extensions before transporting or storing the Hoist Page 8 For technical questions please call 1 888 866 5797 Open the Panel Support Hooks The Panel Support Hooks located on one end of the each of the Crossarms are used to support the drywall panel 1 Loosen the Hook Bolts of the Panel Support Hooks and rotate them outward to their open position f Support Hook Hook Bolt Figure K Crossarm 2 Securein place by tightening the Hook Bolts These must be in place during use to safely support the panel Note Rotate and secure the Support Hooks into their closed position when transporting or storing the Hoist to avoid damaging the Hooks Figure L Item 69377 Tilt Latch The Tilt Pin allows the Cradle to tilt to adjust the panel as needed for installation on sloped ceilings or walls When the Cradle is locked with the Tilt Pin through the aligned holes in the Cradle Beam and Telescoping
7. IBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO MAINTENANCE Item 69377 For technical questions please call 1 888 866 5797 Page 13 Parts List and Diagram Parts List LA cr Ls Telescopngasm 1 Lewes L Lo Jes LC ies me LL Co e Ls La Ts forc Sid Ls freo ower fe fe Frome it Tetescoping Secon mer 1 Telescoping Secon Outer 1 Lm mooning i Tia Hinge rin id umen LL 2 fe 20 Hook Bormes 2 m gt Description 29 SIi 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 R Pin 22 Cap Description Reno Em Qty 29 30 91 32 33 34
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference REV 15a Hauliiaster DRYWALL PANEL HOIST Visit our website at http www harborfreight com ITEM 69377 Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved E No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely x scuto i adem 3 Maintenance ec E 12 4 Parts List and
9. a purpose for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair Wear ANSI approved safety goggles an ANSI approved hardhat and heavy duty work gloves during set up and use Do not overreach Keep proper footing and balance at all times Do not reach over or across a Panel Hoist while in operation Do not walk or stand under Panel Hoist needlessly while in operation Maintain tools with care Keep tools clean for better and safer performance Follow instructions for lubricating and changing accessories Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any control does not operate properly 12 13 14 15 16 19 20 21 24 25 When servicing use only identical replacement parts Use of any oth
10. ailable to the public and we strongly suggest you become familiar with it Page 12 WARNING A Wire Rope breaking while under load can cause serious personal injury and property damage Broken Wire Rope strands are sharp and can cause puncture injuries WARNING Do not lubricate any part of the Winch components The Brake is friction based and may fail if lubricated 3 4 For technical questions please call 1 888 866 5797 Occasionally oil the Caster Wheel bearings If the telescoping sections do not slide freely apply paraffin wax or candle wax to the sides as a lubricant The following does not replace the information found in ASME B30 19 2000 but paraphrases some of the important information contained therein a Inspection should be made at least once every work day Inspector should look for damage to the wire rope such as crushing kinking broken strands corrosion etc Particular attention should be paid to undue wear and stress points such as near pulleys crimped ends hooks etc b Wire ropes should be taken out of service if discovered to be damaged and must be replaced before resuming use of the affected tool The wire rope must be replaced with one of identical diameter and construction The wire rope provided with this Hoist is suited to the purpose and any replacement must be at least to the original standard Item 69377 PLEASE READ FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTR
11. amages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Hauliviaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
12. e proceeding make sure that the Slide Bar Lock is rotated as far as it will go clockwise so that it is fully engaged Telescoping Asm Attach Cradle to Frame Insert the Mounting Pin 13 on the bottom of the Cradle into the opening in the top of the Telescoping Asm Support Post gt io o m w lt Brake Figure E Cradle Beam 2 extend the Wheel to its working position a Check that the Caster Wheels are locked before beginning Mounting Pin b Hold the Brake in your left hand and the Wheel Handle in your right hand Rotate the Wheel forward slightly while you lift on the brake to release the brake Telescoping Asm Figure H Figure F c While still holding the brake up grasp the Support Post with your right hand and pull the wheel assembly toward you pulling evenly Page 6 For technical questions please call 1 888 866 5797 Item 69377 Attach Crossarms to Cradle Testing the Assembly The Crossarms are interchangeable Slide the tapered plate on each Crossarm into a receiving socket on the Cradle Beam until the Spring Tab locks into place Crossarm Properly Installed Crossarm Tapered Plate Spring Tab Cradle Beam Figure Item 69377 For technical questions please call 1 888 866 5797 1 With assembly completed check the Panel Hoist tool to be sure all fasteners are tight the Wire Rope is in place and is undamaged and th
13. e tool is safe to use 2 Check the Tripod Base to be sure it is firmly attached to the Telescoping Asm Be sure the legs are firmly extended and locked in place 3 Check the Telescoping Asm and Winch to be sure they are properly installed and functioning properly 4 Check that the Cradle is properly attached to the Telescoping Asm 5 Check that the Crossarms are firmly attached to the Cradle 6 Raise and lower the Cradle while empty checking for proper function before operating the hoist with a load CAUTION Check the assembly for proper function before using this tool Page 7 MAINTENANCE OPERATION ASSEMBLY SAFETY E S Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction Extending the Cradle The Cradle can be extended to support the ends of long panels For safe use both Extensions should be pulled out the same amount to support the panel equally WARNING Failure to properly adjust the Extensions could cause the Hoist to tip over resulting in serious injury and or property damage 1 To adjust the Extension pull out the Lock Pin and pull the Extension out from the end of the Cradle
14. eel clockwise to raise 1 Rotate the Cradle Asm so the Support the panel slightly then stop checking that Hooks are on the opposite side of the the Brake is functioning properly Telescoping Asm from the Winch Wheel 2 Rotate and secure the Support Hooks to their open position See Figure K 3 Extend the Crossarms as needed to support the panel size you are working with See Figure J 4 Pull the Tilt Pin out and tilt the Cradle See Figure M 5 Place the drywall panel on the Cradle with the outer side of the panel the good side facing the cradle Carefully lean the panel on the Crossarms being careful not to damage the edges of the panel S Figure Q 2 Once you have determined that the Brake is functioning properly resume raising the panel to the desired height Figure P Page 10 For technical questions please call 1 888 866 5797 Item 69377 Figure R WARNING Do not force the panel beyond its listed height range If the pole is overextended the hoist may become stuck or tip 3 Raise the Telescoping Assembly so that the holes of the inner post align with the Attached Pin opening then lock in place with the Pin Lever or slide the Square Pin through the Inner Pin holes above the Outer Post See Figure S CAUTION The Wire Ropes must be aligned and wound tightly and evenly on the spool to prevent tangling If they start winding unevenly lower the load and car
15. efully adjust them before continuing Inner Post Outer Post Attached Pin Pin Lever Square Pin A Figure S Item 69377 For technical questions please call 1 888 866 5797 Lowering the Cradle 1 Install the drywall panel correctly before lowering Cradle 2 Push and hold the Winch Wheel slightly forward to support the weight of the Cradle 3 Release the Pin with the Pin Lever see Figure S then operate the Brake Handle with your left hand and rotate the Winch Wheel counterclockwise with your right hand to lower the Cradle CAUTION Do not release control of the Wheel Handle as the Hoist is lowering or the Cradle may lower forcefully and cause injury 4 After each use lower the Cradle completely and clean all surfaces of the Hoist with a clean cloth Note If operation becomes rough lubricate the post with candle wax Storing the Hoist When not in use for an extended period the Hoist can be disassembled as follows 1 Lock the Caster Wheels 2 Fully lower the Telescoping Asm 3 Retract the Extensions and close the Support Hooks on the Cradle Secure all in place 4 Remove the Crossarms then remove the Cradle e Remove the Telescoping Asm o Depress the Slide Lock Ring and fold the Tripod Base legs together until the Slide Lock Ring locks in place 7 Wipe dust and dirt from all parts with a clean cloth if needed Z nc Lu n 8 Store all comp
16. er parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools SAFETY Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool For your safety service and maintenance should be performed regularly by a qualified technician Stand clear of the Panel Hoist when raising or lowering a panel Never reach through the winch wheel Do not exceed the Hoist s capacity of 150 Ib Check the manufacturer s documentation to determine the actual weight of panels before attempting to lift them Do not ride on the Panel Hoist and never have people or pets in the area while operating Hoist Only use the Hoist to raise lower one drywall panel at a time After raising the panel immediately fix in place using the recommended type number and pattern of nails adhesive or screws Do not use this Hoist to store panels Place Panel Hoist on correct surface Only use this Hoist on a stable level clean hard and dry surface that is capable of sustaining the load Stabilize the load Ensure that the load remains stable at all times Do not move the load while it is on the Hoist Center the load on the Panel Hoist Off center loads can topple causing property damage or injury
17. m 69377 Tripod Setup Telescoping Assembly 1 Stand the Tripod Base on the floor Set the Telescoping Asm into the Tripod Base resting on its Caster Wheels Back View of Tripod 2 Press down on the Slide Lock Ring on showing V shaped l the center Leg Hold the Ring down while swinging the remaining two Legs forward until the Yoke Ring snaps into the locking hole near the center of the tripod ASSEMBLY Figure B Locking Caster Wheels Figure D Lock the Caster Wheels by pressing down with your foot on the front side of the tilting lock WARNING The Telescoping Asm must fit over both V shaped flanges shown in Figure D top photo and at Note To unlock the Caster Wheels press right The Telescoping Asm down on the back side of the tilting lock must sit exactly vertically If the main bar sits at an angle then the unit is not tucked into the inner V shaped flange Telescoping Asm j Outer Flange Unlock Tripod Base Inner Flange Figure C Item 69377 For technical questions please call 1 888 866 5797 Page 5 Winch Wheel Setup d Push the Wheel Asm back toward the frame slightly to engage the Slide Bar Lock securing 1 Attach the Handle to the Wheel using the the Winch Wheel Asm in the working position threaded shaft and nut Leave some play in the Nut so that the Handle turns freely Slide Bar Slide Bar Lock engaged Figure G CAUTION Befor
18. onents in a safe location indoors out of reach of children Page 11 5 m gt m Cleaning Maintenance and Lubrication A Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use CAUTION To prevent injury Wear ANSI approved safety goggles and heavy duty leather work gloves during inspection and maintenance especially near the wire rope 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws wire rope fraying and other wire rope wear misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 Inspect the tool before beginning work each day Have the Wire Rope replaced immediately as soon as wear is detected Wire Rope Safety Information 1 Since the safe operation of this Hoist depends on safe maintenance of the steel Wire Rope it is important that you carefully monitor and maintain the included Wire Rope Have the Wire Rope replaced by a qualified technician as soon as it has any fault defect or noticeable wear 2 The American Society of Mechanical Engineers lists standards for the safe use of wire rope in its standard numbered ASME B30 19 2000 This standard is av
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