Harbor Freight Tools Digital Battery Analyzer Product manual
Contents
1. bar graph at the bottom of the Display shows Battery Capacity a If the reading is less than 40 the battery is damaged or worn out and must be replaced b If the reading is 40 60 the battery is weak and replacement should be considered c Ifthe reading is 60 80 the battery is workable d If the reading is 80 100 the battery is in good condition 4 To turn OFF the Analyzer press the ON OFF Button 4 for 1 second 5 Remove the Clamps from the battery terminals Understanding CCA 1 Cold Cranking Amp values are marked on the battery casing The CCA rating defines how many amps the battery can deliver at 0 F continuously for 30 seconds before the voltage drops to 7 2 VDC 2 Temperature strongly affects battery performance As temperature goes down the energy production of the battery is reduced and the amount of energy required to start a vehicle is increased Available Drain on Battery Energy Battery 80 F 26 7 100 100 8055 26756 10 100 3 Ahigher CCA rated battery is desirable in colder climates Page 4 For technical questions please call 1 800 444 3353 Battery Capacity Battery Capacity can be indicated as Amp Hours Ah or Watt Hours WH 1 AnAmp Hour is measured by continuous discharge for 20 hours For example if a battery discharges 6 amps continuously for 20 hours before dropping to 10 5 VDC the Ah rating is 6 amps X 20 hours 120 Ah2. separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 66892 For technical questions please call 1 800 444 3353 Page 5 Parts List and Assembly Diagram Part Description 6 UP DOWN Arrow Button Red Positive Battery Clamp OK Button Black Negative Battery Clamp 8 Analyzer Bod ON OFF Button 9 Battery Cla
3. the receipt in a safe and dry place for future reference Page 2 IMPORTANT SAFETY INFORMATION The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 10 For technical questions please call 1 800 444 3353 Use only according to these instructions Improper setup can create hazards Wear ANSl approved safety goggles and heavy duty work gloves during setup and use Keep work area clean and well lit Keep bystanders out of the area during setup and use Do not use when tired or when under the influence of drugs or medication This product is not a toy Do not allow children to play with or near this item Inspect before every use do not use if parts are loose or damaged Do not smoke or have open flames near the battery Do not connect the Analyzer to the battery while the engine is running Turn the engine off before connecting Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement SAVE THESE INSTRUCTIONS SKU 66892 Operating Instructions Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings the
4. to restart the test With the Clamps connected turn on the ON OFF Button 4 and perform the following steps a Press the ON OFF 4 Button 4 for 1 second The Display 1 will light and a single beep tone will be heard All symbols on the Screen will briefly light as the Analyzer goes through test mode b Press the OK Button 7 to enter CCA Cold Cranking Amp test c The numerical display will flash for you to enter the rated CCA of the Battery Press the Up Down Arrow Button 6 to set the flashing digit Press the SEL button to move between digits Note The lowest digit changes in increments of 5 only d After the rated CCA is entered press the OK Button 7 The Analyzer will test for 10 seconds e The unit will beep when the test is complete Press any button to stop it from beeping f If the voltage of the battery is too low for testing a LOW sign will appear at the lower left of the Display The battery must be charged and then rested for 30 minutes before it can be tested For technical questions please call 1 800 444 3353 Page 3 Reading Test Results 1 The Display 1 shows Voltage and Resistance a The first column displays the Voltage of the Battery b The second column displays the Resistance of the Battery 2 Press the SEL button and the Display will show input CCA and test CCA a The first column shows input CCA value b The second column shows test CCA value 3 The
5. 2 AWatt Hour is simply Voltage times Ah For example a 12 volt battery rated at 120 Ah is 1440 WH 12 VDC X 120 Ah 1440 WH Battery Resistance 1 Resistance also called 4 is measure of the resistance of free flow of electrons within the battery Lower resistance is better 2 Ina 12V lead acid battery 9 13 mOhms milliOhms is a good range Resistance levels over 20 mOhms may indicate a problem 3 A battery that has just been charged shows increased resistance therefore the battery must be rested before being tested Low electrolytes cause increased resistance Resistance increases during use as the battery is discharged Battery Function There are four primary functions of a vehicle battery It is important to test and maintain your battery in good condition to ensure your battery performs these functions 1 Supplies energy to the starter and other vehicle functions during starting 2 Makes up for deficiencies of energy supplied by the generator or alternator during operation 3 Stores excess energy created by the generator or alternator during operation 4 Buffers the voltage in the vehicle electrical system protecting components from damage SKU 66892 Battery Faults SULFATE ACCUMULATION Over the life of the battery the chemical reactions on the surface of the plates which store and release energy cause sulfates to build up This slowly degrades battery performance until the b
6. CENT ECL Digital Automotive Battery Analyzer Item 66892 AWARN NG DIGITAL AUTOMOTIVE BATTERY ANALYZER Resistance Failure to do so can result in serious injury i cCA Value SAVE THIS MANUAL Battery Capacity Made in China by 4 Read this material before using this product When unpacking sure that the product is intact undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual any artwork contained herein may be reproduced any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11g Specifications Voltage Resistance Functions CCA Value Battery Capacity 12V Battery being tested Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and
7. attery must be replaced INSUFFICIENT ELECTROLYTE If exposed to air the battery plates will accumulate sulfates rapidly Also with low electrolyte only the portion of the plates in the electrolyte can function SHORT CIRCUIT OF THE BATTERY PLATES If the plate insulators are damaged or lead sludge builds up on the bottom of the battery the plates can short circuit and stop working OVER DISCHARGE OF THE BATTERY Lead acid batteries should not be fully discharged If the battery becomes fully discharged it may be damaged A fully discharged battery may be restored by trickle charging over a 36 hour period Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the
8. mp Leads Select SEL Button 1 4 2 6 DIGITAL AUTOMOTIVE 7 BATTERY ANALYZER Analyzes battery by 4 accurate indexes Voltage Resistance CCA Value Battery Capacity 5 meuar 8 9 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 6 For technical questions please call 1 800 444 3353 SKU 66892 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the produc
9. rein before set up or use of this product Setup Note This Analyzer is powered by the battery being tested No additional battery is required 1 The clip on the back of the tool be used to hang the tool 2 The soft case can be used as a stand while using the tool 3 The battery should be rested 30 minutes before testing Vehicle should be turned off with no accessories operating 4 Attach clamps securely to the battery terminals Terminals should be cleaned prior to testing 5 Test a single 12V battery only Do not connect this analyzer to a series of batteries or an electrical system containing more than one 12V battery Do not connect to any other electrical system damage to the analyzer will result 6 Be careful not to damage the analyzer Avoid dropping it or dropping items onto it Do not expose to moisture or chemicals 7 The analyzer may be used continuously without overheating SKU 66892 Analyzing a Battery Attach the Clamps to the battery terminals a Attach the RED Clamp 2 to the POSITIVE terminal Attach the BLACK Clamp 3 to the NEGATIVE terminal Note There must be a good connection between the clamps and the terminals If there is a poor connection the Clamp sign will appear in the lower left corner of the Display 1 and a beeping sound will be heard b If poor connection signal is received reconnect the Clamps and restart the Analyzer see next paragraph
10. t or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state SKU 66892 For technical questions please call 1 800 444 3353 Page 7 CENT ECL 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
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