Harbor Freight Tools 2WD Product manual
Contents
1. to press immediately stop the operation Carefully disconnect the Ball Joint Kit from the workpiece and adjust the Ball Joint Kit to eliminate or diminish an off center load Then continue with the procedure Item 60827 15 Do not use the Ball Joint Kit to compress springs or any other item that could disengage and cause a potential hazard 16 Do not allovv any lubricants to make contact between any part of the Ball Joint Kit and the part being pressed Lubricants of any type on the above mentioned parts will diminish the ability of the Ball Joint Kit to firmly and safely grip and hold the Ball Joint Kit in position 17 Examine the Ball Joint Kit for structural cracks bends and any other condition that may affect the safe operation of the tool Do not use the Ball Joint Kit even if minor damage appears 18 Read and understand all instructions and safety precautions as outlined in the manufacturer s manual for the vehicle you are servicing Use the vehicle manufacturer s recommended ball joint press points 19 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Operating Instructions Read the ENTIRE WARNING section at the beginning of th2. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P I TTSB UR G A ITEM 60827 2WD and 4WD Ball Joint Service Kit Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included VVARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mess
3. PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 Item 60827 Parts List 8 Assembly Diagram Part Description Qty Part Ball Joint Press Removal Adapter Jackscrew 1 1 148 L x 1 2 1 D x 3 O D 3 Receiving Tube 1 2 1 4 L x 2 723 D x 3 O D Receiving Tube 1 1 3 4 L x 2 1 4 1 D x 2 1 2 O D Installing Cup 1 3 676 L x 1 3 4 I D x 2 O D EN Receiving Cup EA 2 1 2 L x 2 I D x 2 1 4 O D 1 a ooo 1 3 4 L x 1 3 4 I D x 2 O D 0 x1 D x2 D e Installation Adapter Carrying Case 1 122 Lx0 941 1 D x 3 O D Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purpo
4. ages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury ACAUTION NOTICE Addresses practices not related to personal injury CAUTION IMPORTANT SAFETY INFORMATION A Keep children and bystanders 9 Check for misalignment or binding of moving parts away while operating breakage of parts and any other condition that Distractions can cause you to lose control may affect the product s operation If damaged have the product repaired before use Keep work area clean and well lit Cluttered or dark areas invite accidents 10 Use the product and accessories etc in accordance with these instructions and in the manner intended Wear ANSI approved safety goggles for the particular type of product taking into account NIOSH approved dust mask respirator and the working conditions and the work to be performed heavy duty work gloves during use and service Use of the product for operations different from those 3 intended could result in a hazardous situation Stay alert and use common sense vvhen operating Do not use when tired or under the influence 11 Have product serviced by a qualified repair person of drugs alcohol or medication using o
5. is manual including all text under subheadings therein before set up or use of this product Note Read vehicle service manual to determine how to prepare the ball joint for removal from a specific vehicle make model The generic instructions that follow may or may not apply to your vehicle To Remove a Ball Joint 1 Assemble the Ball Joint Press 1 over the vehicle s control arm Select the correct size Receiving Tube 3 4 or 5 and position it under the vehicle s ball joint 2 Place the Removal Adapter 7 between the Receiving Tube and the Jackscrew 2 3 Then place the Installation Adapter 6 between the top of the ball joint and the Ball Joint Press See Figure A 4 Tighten the Jackscrew until the Receiving Tube contacts the vehicle s control arm 5 Check the alignment of all the Ball Joint Kit parts and continue tightening the Jackscrew until the vehicle s ball joint is removed Item 60827 For technical questions please call 1 800 444 3353 Ball Joint Press 1 Installation Adapter 6 Ball Joint Control Arm Receiving Tube 3 4 or 5 Removal Adapter 7 Jackscrew 2 Figure A Page 3 To Install a Ball Joint Clean the vehicle s control arm and coat the inside diameter of the control arm with a light lubricant Insert the replacement ball joint as straight as possible into the vehicle s control arm Assemble the Ball Joint Press over the vehic
6. le s control arm Select the correct size Receiving Tube and position it on top of the vehicle s control arm See Figure B Place the Installation Adapter between the Receiving Tube and the Ball Joint Press Then place the Removal Adapter between the ball joint and the Jackscrew Check the alignment of all the Ball Joint Kit parts Then tighten the Jackscrew until the vehicle s ball joint is firmly sealed Receiving Tube 3 4 or 5 Control Arm Adapter 7 Ball Joint Press 1 Installation Adapter 6 Ball Joint Removal Jackscrew 2 Figure B To Remove and Install Brake Anchor Pins To remove the brake anchor pins remove all lock ring retainers from the Brake Anchor Pins Position the Ball Joint Press over the brake spider Tighten the Jackscrew until the anchor pins can be removed See Figure C To install the brake anchor pins insert the brake anchor pins Then reinstall the lock ring retainers on the brake anchor pin Unscrew and remove the Ball Joint Press Ball Joint Press 1 Jackscrew 2 Figure C Page 4 For technical questions please call 1 800 444 3353 Item 60827 To Disassemble Assemble a U Joint 1 Item 60827 To disassemble a U joint remove any external and or internal lock rings Position the Ball Joint Press around the drive shaft yoke and tighten the Jackscrew until the first bearing is removed See Figure D Reposition the Ball Joi
7. nly identical replacement parts This will ensure that the safety of the product is maintained Do not overreach Keep proper footing and balance at all times This enables 12 Maintain labels and nameplates on the product better control in unexpected situations These carry important safety information If unreadable or missing contact Dress properly Do not wear loose clothing or H f i arbor Freight Tools for a replacement jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry 13 This product contains or when used produces a or long hair can be caught in moving parts chemical known to the State of California to cause This product is not a toy cancer and birth defects or other reproductive harm Keep it out of reach of children California Health amp Safety Code 25249 5 et seq 14 Use caution when applying a load Slowly and Use the correct product for the correct vehicle The correct product will do the job better and safer at the rate for which it was designed Do not modify this product or use it for a purpose for which it is not intended Page 2 For technical questions please call 1 800 444 3353 WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in serious injury Save all warnings and instructions for future reference carefully apply pressure to the vehicle part being pressed If the workpiece seems unusually hard
8. nt Press and remove the second bearing To assemble a U joint clean all dirt and oil from the yoke area Align the replacement bearing and Ball Joint Press as straight as possible over the yoke Press the replacement bearing into the yoke and reassemble the external internal lock ring Reposition the Ball Joint Press and second replacement bearing as straight as possible over the yoke and press the bearing into the yoke Reassemble the external internal lock ring Jackscrew 2 Ball Joint Press 1 U Joint Figure D PITTSBURGH For technical questions please call 1 800 444 3353 Page 5 Cleaning Maintenance and Lubrication Do not perform any inspection maintenance or cleaning procedures with the Ball Joint Kit is under a load 1 BEFORE EACH USE inspect the general condition 2 PERIODICALLY use a premium quality of the Ball Joint Kit Check for misalignment or and light vveight machine oil to lubricate binding of moving parts cracked or broken parts the threads of the Jackscrevv and any other condition that may affect its safe operation If abnormal noise or vibration occurs 3 AFTER USE vvipe clean with a damp cloth have the problem corrected before further use using a mild detergent or mild solvent Da notuss damagad aquipment 4 When storing keep Ball Joint Kit in its Carrying Case 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE
9. ses only and are not available individually as replacement parts Item 60827 For technical questions please call 1 800 444 3353 Page 7 PITISBURGH 3491 Mission Oaks Blvd e P O Box 6009 e Camarillo CA 93011 e 800 444 3353
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