Harbor Freight Tools 96513 User's Manual
Contents
1. For your safety maintenance should be performed regularly by a quali fied technician Ground contact Use your Ramps on a solid level flat dry surface Make sure the Tongue edge fully contacts the tailgate of the vehicle Clean Ramps Prior to each use clean dirt oil or any debris off ramps Load vehicle slowly Never ride a vehicle up or down the load ramp Never exceed the 1000 Ib per pair or 500 Ib per single Ramp maximum weight capac ity Doing so can result in personal injury and or damage to the ramp Be aware of dynamic loading If you drop a load on the ramp or if the load bounces it may create for a brief instant an excess load which may result in damage to the ramp and or personal injury Check maximum tailgate weight capacity Never exceed this capacity if tailgate capacity is less than 1 250 Ib Use Safety Chains to prevent ramps from sliding off tailgate only WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator UNPACKING When unpacking check to make sure the parts listed at the end of this manual are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual REV 08a SKU 96513 14 For te2. 2 OR 4 WHEELED ATV S ONLY DO NOT USE THIS RAMP TO UNLOAD 3 WHEELED VEHICLES e DO NOT USE THIS RAMP TO UNLOAD ANY VEHICLE THAT WEIGHS MORE THAN 1000 LB e DO NOT USE THIS RAMP TO UNLOAD ANY VEHICLE THAT IS WIDER THAN THE RAMPS ADJUST THE RAMPS BY MOVING THE ATV CLOSE TO THE HAULING VEHICLE AND ADJUSTING THE WIDTH BEFORE PUTTING ANY WEIGHT ON THE TRI FOLD RAMPS e DO NOT USE THIS RAMP TO UNLOAD ANY VEHICLE THAT IS CARRYING GEAR ON ITS RACKS e DO NOT USE THIS RAMP IF THE TAILGATE ON THE VEHICLE BEING UNLOADED IS HIGHER THAN HALF THE RAMP S LENGTH WARNING All persons not involved in the unloading process must stand clear of the loading Ramp and truck WARNING RIDING AN ATV WHILE UNLOADING IS DANGEROUS AND SHOULD NOT BE ATTEMPTED Have a qualified adult assistant monitor the Ramp tongue for slippage on the tailgate 2 Setup the ramp on the truck bed as explained under Operation on page 4 Remove all tie down straps and securing equipment from the ATV WARNING BE SURE THE 4 WHEELED ATV IS CENTERED ON RAMP 3 While staying off the ATV start the engine disengage the parking brake put the transmis sion into reverse and make sure the wheels are in a straight line with the ramp While holding the brake position yourself on the truck bed in front of the ATV 4 Release the brake and push on the ATV to get it started down the ramp Allow the ATV to roll down naturally do not attempt to steer it or apply the brakes If it
3. of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS
4. HAUL MASTER TRI FOLD LOAD RAMPS UE 96513 6 x 9 96514 6 x 11 OPERATING INSTRUCTIONS mAP PPr ia SAIRA T iF TEDE SPIT Ss geek I i AIPIN FFIT E eens Product sold as a pair packaged in one container Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Specifications o osku oe Construction 14 Gauge Stamped Steel Frame Cast Alloy Hinges Carbon Steel Hardware Galvanized Sheet Steel Zinc Plated Hinges amp Hardware Maximum Weight Capacity 1000 Ib Per Pair 500 Ib Per Single Ramp NOTE Maximum Load Capacity 1 000 Ib per pair 500 Ib per individual ramp Do not exceed this maximum capacity SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly in structions operating and maintenan
5. NG GEAR ON ITS RACKS e DO NOT USE THIS RAMP IF THE TAILGATE ON THE VEHICLE BEING LOADED IS HIGHER THAN HALF THE RAMP S LENGTH WARNING All persons not involved in the loading process must stand clear of the loading Ramp and truck Make sure no pets are nearby ONLY USE A WINCH NOT PROVIDED TO LOAD THE 4 WHEEL ATV This is the safest way to load a 4 WHEEL ATV 2 The winch and mounting connection points must all have appropriate capacity to pull the ATV up the ramp safely 3 Winch Setup a ATV Mounted Unwind cable from the winch and attach it to a secure mounting location on the truck at the same height as the winch will be after the ATV has been loaded b Truck Mounted Attach the cable to the bottom front part of the frame 4 While operating the winch stand back and to the side of the ATV with the vehicle between you and the winch cable WARNING BE SURE THE 4 WHEELED ATV IS CENTERED ON RAMPS Operate the winch to slowly load the ATV onto the vehicle Once load is in truck bed be sure to set the ATV s brake amp securely tie down ATV Remove the ramp fold it up and secure it within the truck bed using the Safety Chains and Hooks 12 Caution Contact between the tongue angled lip of the ramp and the tailgate of the vehicle may result in damage to the vehicle s body finish SKU 96513 14 For technical questions please call 1 800 444 3353 Page 5 4 Wheel ATV Unloading WARNING e THIS RAMP IS FOR USE WITH
6. REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 96513 14 For technical questions please call 1 800 444 3353 Page 8 PARTS LIST Note When ordering replacement parts specify which sku the parts are for Part Description S Qty 6 Bolt m8 X 20 with Washer and Nut 32Sets 8 Handle Attaches to Hinge between part 1 and part4 _ 1 9 Jacketofthe Hande _ _ oS l a REV 071 SKU 96513 14 For technical questions please call 1 800 444 3353 Page 9 ASSEMBLY DIAGRAM Ko Record Product s Serial Number Here Note Note If product has no serial number record month and year of purchase instead Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 071 Page 10 SKU 96513 14 For technical questions please call 1 800 444 3353
7. ain on each Ramp being used up into the inside of the truck bed attach the hook on each Safety Chain to a secure attachment point on the inside of the truck bed WARNING SAFETY CHAINS MUST BE CONNECTED TO SECURE ATTACHMENT POINTS WITHIN THE TRUCK BED ABLE TO WITHSTAND THE PULLING FORCE OF LOADING THEY MUST ALSO BE TAUT ENOUGH TO PREVENT THE RAMP FROM COMING OFF THE VEHICLE BEING LOADED 3 Pull the loading ramp back until the chains are tight The entire tongue portion of the ramps must fit onto the tailgate If not adjust the Safety Chains 12 accordingly or shorter chains must be used REV 071 SKU 96513 14 For technical questions please call 1 800 444 3353 Page 4 4 Chain Adjustment Remove the bolt and washer that hold the safety chain to the ramp Reinsert the bolt through a link that will shorten the chain so the loading ramp can not be pulled backwards by the ATV s rear tire Make sure that the bolt is properly tightened and the washer prevents the bolt from slipping through the chain link Adjust the other chain to equal length 4 Wheel ATV Loading WARNING e THIS TRI FOLD RAMP IS FOR USE WITH 2 OR 4 WHEELED DIRT BIKES AND ATV S ONLY DO NOT USE THIS RAMP TO LOAD 3 WHEELED VEHICLES e DO NOT USE THIS TRI FOLD RAMP TO LOAD ANY VEHICLE THAT WEIGHS MORE THAN 1000 LB e BE SURE THE TIRES OF THE ATV BEING LOADED ARE NOT WIDER THAN THE WIDTH OF THE RAMPS e DO NOT USE THIS TRI FOLD RAMP TO LOAD ANY VEHICLE THAT IS CARRYI
8. and if damaged have them repaired by an authorized technician SKU 96513 14 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 15 16 17 18 19 20 21 Use the right Ramp for the job Do not attempt to force a small Ramp to do the work of a larger industrial Ramp There are certain applications for which this Ramp was designed Do not modify this Ramp and do not use this product for a purpose for which it was not intended Stay alert Watch what you are doing use common sense Do not set up and use the Ramp when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Note Dents or other imperfections in the Ramp may lead to a weakening of the structural strength of this product do not use the ramp if this type of damage is noted Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not use the Ramp Maintenance
9. ce procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference SAFETY WARNINGS AND PRECAUTIONS WARNING When using this product basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this product 1 2 3 4 Avoid working alone If an accident happens an assistant can bring help Keep work area clean Cluttered areas invite injuries Observe work area conditions Keep work area well lighted Keep children away Children and pets must never be allowed in the area when you are loading or unloading a vehicle with the Tri Fold Ramp Do not let children climb or walk on Ramp Store idle equipment When not in use the Ramp must be stored in a dry location to inhibit rust Always lock up Ramp and keep out of reach of children Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and nonskid footwear are recom mended when working Wear restrictive hair covering to contain long hair Protect your hands with heavy duty work gloves Use eye protection Always wear ANSI approved impact safety goggles Do not overreach Keep proper footing and balance at all times Maintain Ramps with care Inspect Ramps periodically
10. chnical questions please call 1 800 444 3353 Page 3 ASSEMBLY m A Flange END VIEW gt Tongue Edge AWARNING In the following assembly process the flange pictured must face down with the Tongue 10 edge fully contacting the tailgate It is designed to keep the Ramps from moving once the weight of the load is riding on the ramp Refer to the Assembly Drawing near the end of this manual 1 Line up the four holes on the Tongue 10 with the four holes on the Upper Ramp 5 Insert four Bolts 11 from the top as pictured on the Assembly Drawing and secure with Flat Washers Split Lock Washers and Nuts 2 Attach the safety chain 12 to the Upper Ramp 5 as shown on the assembly dia gram 3 Repeat steps 1 and 2 with other ramp placing the safety chain on the opposite side of the other ramp OPERATION WARNING Make sure the vehicle which you are loading into is turned off and in gear or park with the emergency brake engaged and the wheels blocked WARNING Make sure each individual Ramp is completely open and the securing chain and hook is correctly in place see 3 below Make sure each Ramp is clean and dry before loading WARNING Wear a safety helmet and ANSI approved safety goggles at all times during loading and unloading 1 Make sure the Ramp is completely open Make sure the tailgate the ramp will sit on is dry and clean 2 Sit the tongue angled lip of the Ramp on the tailgate Stretch the Safety Ch
11. stops while on the ramp gently give it throttle to back it off the ramp SKU 96513 14 For technical questions please call 1 800 444 3353 Page 6 2 WHEEL BIKE LOADING 1 Never attempt to load any dirt bike or other 2 wheel motor bike alone Always have a qualified adult to assist Line up the 2 Wheel bike with one of the Tri Fold Ramp sections With one person pushing the bike slowly up the Ramp a helper should be in the bed of the hauling vehicle both to guide and to apply the brake if it is necessary to stop the bike while it is on the ramp Always have one person with a hand on the bike hand brake for safety 4 Once the person inside the truck bed has hold of the handle bars apply the brake and steady the bike while the other person moves behind the bike but off to one side and pushes it all the way into the truck bed NOTE While most dirt bikes are light enough to safely load with two people a third person can make the job easier and safer 5 Once the bike is safely loaded secure it with four tie down straps not included one on each side of the front and one on each side at the rear of the bike 2 WHEEL BIKE UNLOADING 1 Position the Tri Fold Ramp against the truck tailgate behind the rear tire of the bike and attach the Safety Chain to the truck bed 2 Remove the tie down straps not included Slowly and carefully while using an assistant push the bike backwards until the back tire is at the top of the Ramp Wi
12. th one person on the ground behind but to the side of the Ramp slowly push the bike onto the ramp Make sure you always have someone holding the hand brake 3 Slowly work the bike down the Ramp and onto the ground MAINTENANCE 1 Clean the ramp after each use Make sure any dirt oil grease or debris are not on the Ramp 2 Check the Ramp and Safety Chains and Hooks 1 per Ramp for cracks signs of stress bends or breakage Do not use the Ramp if faults are discovered Take the Ramp to a qualified service technician if repairs are required SKU 96513 14 For technical questions please call 1 800 444 3353 Page 7 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation
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