Harbor Freight Tools 94564 User's Manual
Contents
1. Cracking means any parting within the carcass tread or any components that connect the tire to the wheel center member SKU 94564 For technical questions please call 1 800 444 3353 Page 18 Curb weight means the weight of a motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air conditioning and additional weight optional engine Load rating means the maximum load a tire is rated to carry Maximum loaded vehicle weight means the sum of a Curb weight b Accessory weight c Vehicle capacity weight and d Production options weight Maximum tire width means the greater of either the linear distance between the exterior edges of the carcass or the linear distance between the exterior edges of the tread both being measured parallel to the rolling axis of the tire Normal occupant weight means 68 kilograms times the number of occupants Occupant distribution means distribution of occupants in a vehicle Production options weight means the combined weight of those installed regular production options weighing over 2 3 kilograms in excess of those standard items which they replace not previously con sidered in curb weight or accessory weight including heavy duty brakes ride levelers roof rack heavy duty battery and special trim Tread means that portion of the tire that comes in contact with the road Tread separation means pulling away of the tread fr2. sisisi co erben eo euuno cn aeu Pa eEkEe aaa n aane 21 DB cis lice e a 22 Checking Tire Pressure 22 Steps for Maintaining Proper Tire Pressure sseceeeeeeeeeeeeeeeeeeeeeneeeeeeees 22 Dic 23 TUS TSA ee 23 Tire ROtatiO M ces si ccs 23 Tire Balance and Aran i eoo oou eee tenen etae o pou ub ina ccu suo eneeeeenemeerreeccnnn 23 Tire Rep if sass S 23 VEHICLE LOAD LIMIT uiis cececstcesnncce i auxd us inanan enanada iaai 24 Steps for Determining Correct Load Limit eeeeeeeeee 24 INSPECTION MAINTENANCE AND CLEANING nen 25 PARTS LISTS amp ASSEMBLY DIAGRAM e eeeeee nn nnns 26 LIMITED 90 DAY WARRANT Y cites cccctecdevecensseneccssevesdietetudicectenns 27 SKU 94564 For technical questions please call 1 800 444 3353 Page 2 SPECIFICATIONS 740 Pounds 4 Feet Wide x 8 Feet Deep Wheel Lug Nut Quantity 5 Per Rim amp Torque Requirement 85 to 90 Ft Lbs 15 1 4 Tongue 17 1 2 Rear 9 3 4 Axle Overall Dimensions 139 1 4 Long x 62 1 4 Wide Fenders 25 1 2 High Top of Fenders 20 1 2 Deck Surface UNPACKING When unpacking make sure all the parts and hardware shown on the Parts List Hardware List page 19
3. This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 REV 07j SKU 94564 For technical questions please call 1 800 444 3353 Page 27
4. Sidewall punctures should not be repaired the tire needs to be replaced if the sidewall is damaged Tires should be removed from the rim to be inspected before being plugged and patched A qualified mechanic should remove the tire from the rim perform the repair and remount the tire SKU 94564 For technical questions please call 1 800 444 3353 Page 23 VEHICLE LOAD LIMIT Steps for Determining Correct Load Limit 1 Locate the statement The weight of cargo should never exceed XXX pounds on your vehicle s placard 2 That figure equals the available amount of cargo and luggage load capacity Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capac ity 4 If the trailers load exceeds the cargo and luggage load capacity then the trailer be unsafe resulting in hazardous effects such as Trailer s tires will not be able to maintain traction properly and stopping distance will be increased significantly SKU 94564 For technical questions please call 1 800 444 3353 Page 24 INSPECTION MAINTENANCE AND CLEANING 1 The Chart on the next page serves as a basic guideline for scheduling your trailer maintenance Maintenance may be different based on your local conditions use of trailer and frequency of trailer use 2 A caution All maintenance service or repairs listed in this manual are only to be attempted by a qualif
5. Tire Care section starting on the following page for an explanation of tire pressure and see the Vehicle Load Limit section following that for an explanation of load limit SKU 94564 For technical questions please call 1 800 444 3353 Page 21 TIRE CARE Checking Tire Pressure Note Underinflated tires can decrease handling stopping performance traction tire life and load carrying capability in addition to causing other negative and hazardous effects including tire failure Overinflated tires are at greater risk of an impact break where the tread and casing break when striking a hard edge often opening a huge gash across the tread Incorrect inflation pressure also increases tires wear rate Therefore it is important to keep tires inflated properly Check all tires pressure at least monthly due to the following factors Most tires naturally lose air gradually Tires can suddenly lose air if the tire strikes a pothole curb or other object It is usually not possible to determine underinflation of radial tires by visual in spection This vehicle has 80 PSI recommended cold tire inflation pressure The term cold in this manual does not refer to the temperature outside but it refers to the fact that a tire that has not been driven for a period is cooler and therefore has lower pressure than a tire that has been driven on Tires heat up while being driven on To check or fill to a tire s cold inflation the
6. tire must have not been driven for more than a mile or two for at least three hours If you check a tires pressure when it is not cold the pressure will ap pear higher than the actual cold tire inflation 6 Steps for Maintaining Proper Tire Pressure Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual This trailer has 80 PSI recommended cold tire inflation pressure Measure and record the tire pressure of all tires If the tire pressure is too high in any of the tires and the tires have not been driven for at least three hours slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure If the vehicle have been driven within the past three hours and the tire pressure is too high on any tires then recheck the pressure once the tires have been allowed to sit motionless for at least three hours If the tire pressure is too low note the difference between the measured tire pres sure and the correct tire pressure These missing pounds of pressure are what you will need to add At a service station add the missing pounds of air pressure to each tire that is underinflated Check all the tires to make sure they have the same air pressure SKU 94564 For technical questions please call 1 800 444 3353 Page 22 T If the tires pressure was not measured cold then the pressure shou
7. F REPLACEMENT PARTS THERETO SKU 94564 For technical questions please call 1 800 444 3353 Page 25 PARTS LISTS amp ASSEMBLY DIAGRAM 1FL Front Left Side Rail FR Front Right Side Rail Rear Left Side Rail 1RR Rear Right Side Rail A CrossMember 1 2B Cross Member 5 6 CouplerBase M10 x 20 Bolt MIOx25Bolt M10 x 25 Bolt M10 x 30 Bolt M12 x 40 Bolt M12 x 90 Bolt Trailer Parts List 8 SafetyChain 1 9 j LLath 2 Hardware Parts List M14 x 30 Bolt M14 x 80 Bolt 1 MfONyonNt 64 j Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 94564 Part 8L 8R 9 1 99 T 4mmCotterPin 2 U Mi2NyonNt o 4 j v Mt2x20Bodt 5 1 For technical questions please call 1 800 444 3353 2 A hN Page 26 HARDWARE SPECIFICATIONS V B C D E F G H TABA EEE ayp o aS M10X25 M10X30 M10X30 M10X20 M12X20 M14X30 M12X40 I U J K ES Tem TD LD Es M10 Mle M14 Nn M14 gt M14X80 M12X90 L M M12 M20 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durabil ity standards and warrants to the original purch
8. HAUL MASTER TRAILER 4 x 8 MODEL 94564 ASSEMBLY AND OPERATING INSTRUCTIONS NE ii a m er a zi a7 SR 49 p gt es j EU WARNING IMPORTANT INFORMATION This trailer s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle After assembly and attachment pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler There must be no play between the hitch ball and Hitch Coupler If there is play tighten the Adjustment Nut until no play is present If the Adjustment Nut is too tight the Handle will not lock Carefully read and follow the complete instructions in this manual BEFORE setup or use If the Coupler is not secured properly the ball could come loose while the trailer is in motion possibly caus ing property damage SERIOUS PERSONAL INJURY or DEATH Distributed Exclusively by HARBOR FREIGHT i53 TOOLS wi 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Manual Revised 07f CONTENTS
9. Hitch not included on the towing vehicle See Figure K 2 NOTE To reduce friction between the 2 Ball Hitch and Trailer Coupler 7 apply a layer of heavy grease over the Ball Hitch See Figure K 2mm R PIN Q TRIGGER COUPLER 7 ADJUSTMENT SAFETY PIN 29 i NUT 2 FIGURE K N HITCH 3 Temporarily remove the 2mm R Pin Q and Safety Pin 29 Then pull up on the Trigger and lift up on the Handle See Figure K SKU 94564 For technical questions please call 1 800 444 3353 Page 17 10 With assistance place the Hitch Coupler 7 over the vehicle s Hitch Ball and push down on the Handle until the Trigger locks in the slot Pull up and down on the Coupler to make sure the Hitch Ball is fitting snugly in the Coupler Trigger on There should be no play between the Hitch Ball and Coupler If locking handle there is play tighten the Adjustment Nut until no play is present MUST latch in place before If the Adjustment Nut is too tight the Handle will not lock See insertin g Figure K safety pin Re install the Safety Pin 29 and 2mm R Pin Q Make sure to attach each side of the Safety Chain 8 equally to the towing vehicle s rear bumper or frame See Figure K Connect the Tail Light Wiring Assembly to the towing vehicle s 12 Volt DC wiring connector NOTE Make sure to consult the operator s manual of the towing vehicle for proper connection instructions cautio
10. I See Figure B 2 Attach the Left and Right Connecting Rails 3L 3R to the Cross Member 2B us ing the L Latch 9 and 3mm R Pin R Then attach the Left and Right Connecting Rails to the Angle Irons 4 using the M14 x 30 Bolts F and M14 Nylon Nuts J See Figure B 3 Attach the Coupler Base 6 to the Left and Right Connecting Rails 3L 3R using the M10 x 25 Bolts B and M10 Nylon Nuts I Then attach the T Plate 5 under the Left and Right Connecting Rails using the M10 x 25 Bolts B and M10 Nylon Nuts I See Figure B SKU 94564 For technical questions please call 1 800 444 3353 Page 8 Phase 3 Qty 2B CrossMember 3 Pt M10 Nylon Nut 1 Lay out the Rear Left Side Rail 1RL Rear Right Side Rail 1RR and three Cross Members 2B See Figure C 2 Assemble the Rear Left Side Rail 1RL Rear Right Side Rail 1RR and three Cross Members 2B using the M10 x 20 Bolts A and M10 Nylon Nuts I See Figure C Phase 4 Part Description Qty MfiONyonNut 2 FIGURE D Assemble the front portion and rear portion using the M10 x 20 Bolts A and M10 Nylon Nuts I See Figure D SKU 94564 For technical questions please call 1 800 444 3353 Page 9 Phase 5 1 With assistance turn the frame upside down Parts Needed B MiOx25Boltt 6 Pt M10 x 30 Carriage Bolt M10 Nylon Nut 2 Attach the Left Spring Hanger 12L to the F
11. SPECIFICATIONS c C iii 3 d e p cme 3 GENERAL SAFETY RULES iacta iiaodoccn xd up ated c oen quae qund scu Dose daana 3 lig mee ce 3 Equipment Use and GSEG rr rre HERES PRRCREE Ma ER ER IMIM uS E D ume En eee 4 ijj o m 5 SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 5 ASSEMBLY INSTRUCTIONS 522 nexzcdecxdtonoe Eo Suo SER REo Uu UO meo rpc Enn gavewceuSEprevE 7 Phase pee r 7 PASO P E 8 PASO e e 9 ro C 9 Phase Dirai c HORS 10 PRS m 10 lano po me c 13 Phase c 14 Phase 10 eee ere 16 OPERATING INSTRUCTIONS 1 corona pn oro sone aaa ocio nean nc auno nnmnnn 17 TIRE INFORMATION isciducuauzaccnc de citi kdose buscan v aeaiia abu Cie desert 18 Tire Terminology Glossary eeeeeeeeeeeeeeeeeeee tenente nennen nnn nnne nnns 18 Tire Marking mee T 20 Tire Inflation and Load Limit
12. ach piece of plywood to correspond with the 14 mounting holes located on the front and rear Cross Members 2A 2B and Left and Right Side Rails 1FL 1FR 1RL 1RR Set the plywood aside and drill the 14 marked locations with a 3 8 bit Then replace the plywood on the Trailer frame See Figure J 3 Secure the two pieces of plywood to the front and rear Cross Members 2A 2B and Left and Right Side Rails 1FL 1FR 1RL 1RR using 3 8 diameter rust resistant Carriage Bolts Washers Lock Washers and Nuts none included Make sure the bolt heads do not protrude up through the plywood See Figure J SKU 94564 For technical questions please call 1 800 444 3353 Page 16 OPERATING INSTRUCTIONS WARNING IMPORTANT INFORMATION This trailers Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle After assembly and attachment pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler There must be no play between the hitch ball and Hitch Coupler if there is play tighten the Adjustment Nut until no play is present If the Adjustment Nut is too tight the Handle will not lock Carefully read and follow the complete instructions in this manual BEFORE setup or use Hf the Coupler is not secured properly the ball could come loose while the trailer is in motion possibly causing property damage SERIOUS PERSONAL INJURY or DEATH T Only use a 2 Ball
13. aintenance For your safety service and maintenance should be performed regularly by a qualified technician 9 Use the right equipment for the job Do not attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this product was designed It will do the job better and more safely at the capacity for which it was intended Do not modify this product and do not use this product for a purpose for which it was not intended SKU 94564 For technical questions please call 1 800 444 3353 Page 4 Service Equipment service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing equipment use only identical replacement parts Follow instruc tions in the Inspection Maintenance and Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of personal injury SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS To avoid personal injury and or property damage do not exceed the Trailer s maxi mum weight capacity of 1 740 pounds evenly distributed Before each use always examine the Trailer for proper Tire air pressure maximum pressure is 80 PSI cold damaged tail lights damaged side running lights loose bolts and nuts structural cracks and bends and any other condition that may affect its safe operation Do no
14. are included If any parts are missing or broken please call Har bor Freight Tools at the number shown on the cover of this manual as soon as possible SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES IMPORTANT SAFETY INSTRUCTIONS WARNING Read and adhere to the following instructions Failure to read and obey all of the following instructions COMPLETELY will void the warranty and can result in dam age to the Trailer property damage or SERIOUS PERSONAL INJURY SAVE THESE INSTRUCTIONS Work Area 1 Keep work area clean and dry Cluttered damp or wet work areas invite injuries 2 Keep children away from work area Do not allow children to play in climb on or ride in this product SKU 94564 For technical questions please call 1 800 444 3353 Page 3 3 Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired whi
15. aser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facili ties criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WAR RANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchan dise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product
16. e Run ning Light through the center hole located at the front end of the Front Left Side Rail 1FL Then attach the Side Running Light to the Front Left Side Rail using the 4mm Self Tapping Screws P See Figure H 9 Run the Wire Lead of the remaining Side Running Light 24 through the center hole located at the front end of the Front Right Side Rail 1FR Then attach the Side Running Light to the Front Right Side Rail using the Self Tapping Screws P See Figure H 10 Rerinstall the Lens on the two Side Running Lights 24 See Figure H Phase 9 1 Have a qualified service technician install a 4 wire 12 volt DC Connector in the trunk area of your vehicle TAIL LIGHT IL L H STOP amp RUNNING LIGHT R H STOP amp TURN GROUND WHITE GROUND WHITE CONNECTOR WIRE FROM LIGHT D pm WIRE CLIP GREEN B BLACK FIGURE I 2 Locate the vehicle s Connector Plug near the Trailer s Coupler 7 and lay out the Trailer s Wiring Harness wires See Figure l SKU 94564 For technical questions please call 1 800 444 3353 Page 14 Connect the Brown Wire to the vehicle s Left Tail Light by stripping wrapping and taping the Connector Plug See Figure l Connect the Yellow Wire to the vehicle s Left Signal and Stop Light Wire See Figure Connect the Green Wire to the vehicle s Right Signal and Stop Light Wire See Figure I NOTE Some foreign vehicles may require an adaptor to conv
17. e requiring registration licensing and titling Check with your State Department of Motor Vehi cles for information and guidance on registering licensing and titling the Trailer 15 WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 16 This Trailer must be securely connected to the towing vehicle before loading SKU 94564 For technical questions please call 1 800 444 3353 Page 6 ASSEMBLY INSTRUCTIONS Phase 1 Qty A Mf10x20Bot 8 PT Mito Nylon Nut 8 FRONT END OF FIGURE A Lay out the Front Left Side Rail 1FL Front Right Side Rail 1FR one Cross Mem ber 2A and two Cross Members 2B Assemble these parts using the M10 x 20 Bolts A and M10 Nylon Nuts 1 See Figure A SKU 94564 For technical questions please call 1 800 444 3353 Page 7 Phase 2 Parts Needed Description Left Connecting Rail Right Connecting Rai Angle Iron T Plate Coupler Base L Latch M10 x 20 Bolt M10 x 25 Bolt M14 x 30 Bolt M10 Nylon Nut M14 Nylon Nut 3mm R Pin o Rol mv m 2 2l mi2l2l N FIGURE B 1 Attach an Angle Iron 4 to the Front Left and Front Right Side Rails 1FL 1FR and Cross Member 2B using the M10 x 20 Bolts A and M10 Nylon Nuts
18. e the slots in the Bearing Continue doing this until every slot in the Bearing is completely full of grease See Figure G f Finish assembling the Hub Assembly as explained below making sure not to get dirt or debris on any part of the assembly 2 Carefully slide the Hubs 18 over the spindles at each end of the Axle 16 See Figure G 3 Insert the Bearings 20 and Flat Washers O on the spindles Screw an M20 Castle Nut M tightly onto each spindle Then back the Castle Nut off slightly so that the Hubs can just move freely See Figure G 4 Insert a 4mm Cotter Pin T through the M20 Castle Nut M and hole at the end of each spindle and spread the Cotter Pins See Figure G 5 Fill the Dust Caps 21 with bearing grease Then press each Dust Cap onto the Hubs 18 See Figure G 6 Grease each Grease Fitting 31 located on the backside of each Hub 18 See Figure G T Install a Tire Wheel 19 assembly on each Hub Set 18 Then secure the Tire Wheel assemblies using the M12 Lug Nuts L See Figure G Note Use a lug wrench not included to tighten the M12 Lug Nuts in a star pattern to 85 to 90 ft lb See Figure G SKU 94564 For technical questions please call 1 800 444 3353 Page 12 Phase 8 1 With assistance turn the Trailer assembly right side up Parts Needed Description Coupler Safety Chain Side Running Light Tail Light Bracket License Plate Bracket Left Tail Light R
19. ert their 5 wire system to a 4 wire vehicle Connector Plug See Figure I Attach the White Ground Wire at the plug end of the Wiring Harness to the small hole on the Coupler Base 6 with a 1 4 Tapping Screw not included See Figure I Leave about 18 of wire beyond the Coupler 7 Then lay out the remaining wires along the Connecting Rails 3L 3R and Left and Right Side Rails 1FL 1FR 1RL 1RR See Figure Secure the wires to the Connecting Rails 3L 3R and Left and Right Side Rails 1FL 1FR 1RL 1RR using the Clips provided See Figure Circle D Connect the Wire Lead from the Side Running Light 24 on each side of the Trailer to the Brown Wire of the Wiring Harness using a Wire Connector See Figure Circle E Strip about 3 4 of the ends of the Yellow Brown and Green Brown wires See Figure I Make the following connections per color code See Figure l Circle C Left Side Right Side Yellow Red Wire Green Red Wire Brown Two Black Wires Brown Two Black Wires SKU 94564 For technical questions please call 1 800 444 3353 Page 15 Phase 10 3 8 HARDWARE amp PLYWOOD NOT INCLUDED 3 4 THICK PLY 3 8 B CARRIAGE BOLT 3 8 d LOCK WASHER FIGURE J 1 To install a Bed for the Trailer cut two pieces of 3 4 thick plywood not included at 48 x 48 NOTE It may be necessary to slightly trim the plywood to fit See Figure J 2 Mark 7 locations in e
20. g denotes the speed at which a tire is designed to be driven for ex tended periods of time This does not indicate that the Tire Speed Rating Codes vehicle or rims can safely reach or maintain that speed Code MPH Code MPH Code MPH These ratings are listed to the right The markings on F 50 N 87 U 124 the example tire diagram show M The markings on your G 56 P 94 H 130 tire may differ Note You may not find this information J 62 Q 100 V 149 on all tires because it is not required by law K 68 R 106 Z 149 L 75 S 112 W 168 e Tire Ply Composition and Materials Used The num M 81 T 118 Y 186 ber of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others e Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Tire Inflation and Load Limit Tire and Loading Information Placard The weight of cargo should never exceed 789 kg or 1740 Ib COLD TIRE INFLATION PRESSURE 5 30 12 550 kPa 80 PSI Tire and Loading Information Placard Location The Tire and Loading Information Placard displays the cold tire inflation pressure and the load limit for this vehicle See the
21. ied service technician MAINTENANCE OF TRAILER Coupler Before each use ensure proper fit of coupler Check for lubrication quarterly and before after storage of trailer Wheels and Hubs Check lug nuts before each use and after first 50 miles of tightening Add grease to bearings quarterly and after storage Repack bearings annually and before storage Tires before after Check the pressure 80 PSI MAX before each use and before storage Visually inspect tires before and after each use Check tread life quarterly and before after storage Electrical Check tail lights before each use and after storage Check brake lights before each use and after storage Check electrical ground wiring before each use PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION O
22. ight Tail Light Safety Pin M10 x 20 Bolt M12 x 40 Bolt M12 x 90 Bolt 10 Flat Washer 4mm Self Tapping Screw 2mm R Pin M12 Nylon Nut M12 x 20 Bolt FIGURE H 2 Attach the Coupler 7 to the Coupler Base 6 using the M12 x 90 Bolts E and M12 Nylon Nuts U Insert an M10 x 25 Bolt B downward through the rear hole of the Coupler and Coupler Base and screw on an M10 Nylon Nut I See Figure H 3 Lock the Coupler 7 Trigger using a Safety Pin 29 and 2mm R Pin Q See Figure H 4 Attach the Safety Chain 8 to the Coupler 7 with an M12 x 40 Bolt D inserted through the center link of the Safety Chain Then secure the Safety Chain in place using a Flat Washer N and M12 Nylon Nut U See Figure H 5 Assemble the Tail Light Brackets 26 to the rear of the Rear Left Side Rail 1RL and Rear Right Side Rail 1RR using the M10 x 20 Bolts A and M10 Nylon Nuts 1 See Figure H REV 07j SKU 94564 For technical questions please call 1 800 444 3353 Page 13 6 Attach the License Plate Bracket 27 with the Left Tail Light 28L to the Rear Left Side Rail 1RL using the M10 x 20 Bolts A and M10 Nylon Nuts l NOTE The Left Tail Light has a clear window at the bottom See Figure H fx Attach the Right Tail Light 28R to the rear of the Right Side Rail 1RR using the M10 x 20 Bolts A and M10 Nylon Nuts I See Figure H 8 Open the Lens of the Side Running Lights 24 Run the Wire Lead of a Sid
23. ld be rechecked with the tires cold as soon as possible Tire Size To maintain safety only purchase new tires of the same size as the original tires Look at the Tire and Loading Information Placard the Specifications Chart in this manual or the sidewall of the tire being replaced If you have any doubt about selecting the cor rect size consult a tire dealer Tire Tread The tire tread provides traction that prevents your vehicle from slipping especially if the road is wet or icy Tires are unsafe and should be replaced when the tread is worn down to 1 16 Measure tread depth using a tread depth indicator not included Tire Rotation Every 5 000 miles the left and right tires should be switched This will cause the tires to wear more evenly and last longer Tire Balance and Alignment The tires need to be balanced to prevent vibration when driving This involves attaching small weights to the rim to offset small differences in rim and tire weight The tires also need to be aligned properly Alignment is the orientation of the tires to the road surface and their being parallel This helps the tires to wear evenly and provide better traction Both tire balance and alignment require specialized equipment that is not pro vided with this vehicle Tire Repair To properly repair a punctured tire the hole needs to be properly plugged and patched from the inside of the tire Tread punctures can be repaired if they are not too large
24. le taking drugs If there is any doubt do not attempt to use this product 5 Use eye protection Wear ANSI approved safety impact eye goggles when assem bling this product ANSI approved safety impact eye goggles are available from Harbor Freight Tools 6 Dress safely Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becom ing caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows T Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc Industrial applications must follow OSHA requirements Stay alert Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand Equipment Use and Care 1 Check for damaged parts Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace or repair damaged or worn parts immediately 2 Replacement parts and accessories When servicing use only identical replace ment parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools 3 Maintain this product with care Keep this product clean and dry for better and safer performance 4 M
25. letters DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year that the tire was built For example the numbers 2107 mean the 21st week of 2007 Any other numbers used are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Load Index Rating Codes Code Pounds Code Pounds Code Pounds Code Pounds Code Pounds 71 761 79 963 87 1 201 95 1 521 103 1 929 72 783 80 992 88 1 235 96 1 565 104 1 984 73 805 81 1 019 89 1 279 97 1 609 105 2 039 74 827 82 1 047 90 1 323 98 1 653 106 2 094 75 853 83 1 074 91 1 356 99 1 709 107 2 149 76 882 84 1 102 92 1 389 100 1 764 108 2 205 77 908 85 1 135 93 1 433 101 1 819 109 2 271 78 937 86 1 168 94 1 477 102 1 874 110 2 337 Load index This is a measurement of how much weight each tire can support See chart above The markings on the example tire diagram show 71 The markings on your tire may differ Note You may not find this information on all tires because it is not required by law SKU 94564 For technical questions please call 1 800 444 3353 Page 20 Speed Rating The speed ratin
26. n Care must be taken when backing up the Trailer Only back up the Trailer on a straight path If the Trailer is allowed to turn off the straight path while backing up the Trailer could jackknife causing severe damage to the Trailer and to the towing vehicle When towing the Trailer over long distances stop and check the tightness of all connections Side Running Lights 24 and Tail Lights 28L 28R at least every 100 miles Carry emergency flares and fire extinguisher if required for operation in your state Carry extra bulbs and fuses if towing the Trailer at night over long distances TIRE INFORMATION Tire Terminology Glossary Accessory weight means the combined weight of automatic transmission power steering power brakes power windows power seats radio and heater to the extent that these items are available as factory installed equipment Carcass means the tire structure except for the tread which provides the major portion of the tire s capability to deflect in response to the vertical loads and tractive forces that the tire transmits from the roadway to the non pneumatic rim the wheel center member or the vehicle and which attaches to the vehicle or attaches either integrally or separably to the wheel center member or non pneumatic rim Carcass separation means the pulling away of the carcass from the non pneumatic rim or wheel center member Chunking means the breaking away of pieces of the carcass or tread
27. om the carcass Vehicle capacity weight means the rated cargo and luggage load plus 68 kilograms times the vehicle s designated seating capacity Vehicle maximum load on the tire means that load on an individual tire that is determined by distrib uting to each axle its share of the maximum loaded vehicle weight and dividing by two Vehicle normal load on the tire means that load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight and normal occupant weight and dividing by 2 SKU 94564 For technical questions please call 1 800 444 3353 Page 19 Tire Markings Inner diameter in inches Load index and Speed rating European tire certificate Section width in inches U S DOT tire identification number Tire ply composition and materials used Maximum permissible inflation pressure Maximum load rating ff Trailer tire Information not required by U S DOT Section width This number gives the width of the tire in inches The larger the number the wider the tire The markings on the example tire diagram show 4 80 The markings on your tire may differ Inner diameter This number gives the inner diameter of the tire ininches This is also the rim diameter in inches The markings on the example tire diagram show 12 The markings on your tire may differ U S DOT tire identification number This begins with the
28. ront Left Side Rail 1FL using the M10 x 25 Bolts B and M10 Nylon Nuts I See Figure E 3 Attach the Right Spring Hanger 12R to the Front Right Side Rail 1FR using the M10 x 25 Bolts B and M10 Nylon Nuts I See Figure E 4 Attach the Left Spring Hanger 12L to the Rear Left Side Rail 1RL using the M10 x 30 Bolts C M10 x 30 Carriage Bolts H and M10 Nylon Nuts I See Figure E 5 Attach the Right Spring Hang er 12R to the Rear Right Side Rail 1RR using the M10 x 30 Bolts C M10 x 30 Carriage Bolts H and M10 Nylon Nuts I See Figure E FIGURE F LZ NN A a Phase 6 1 Attach a Fender Seat 23 to the Left Spring Hanger 12L using the M10 x 20 Bolts A and M10 Nylon Nuts I See Figure F 2 Attach the remaining Fender Seat 23 to the Right Spring Hanger 12R using the M10 Part Description aty Part Description aty x 20 Bolts A and M10 Nylon A M10x20Bot 8 Nuts I See Figure F ONG rs 1 M10 Nylon Nut 16 SKU 94564 For technical questions please call 1 800 444 3353 Page 10 3 Attach a Fender 22 to the left Fender Seat 23 using the M10 x 20 Bolts A and M10 Nylon Nuts I See Figure F 4 Attach a Fender 22 to the right Fender Seat 23 using the M10 x 20 Bolts A and M10 Nylon Nuts I See Figure F 5 On each side place a Spring 15 on the Spring Hangers 12L 12R with the spring eye
29. s forward Insert an M14 x 80 Bolt G through the Springs and secure the Bolts with M14 Nuts K and 3mm Cotter Pins S See Figure F 6 Place the Axle 16 on top of the Springs 15 Place a Spring Plate 14 under the Springs Insert a U Bolt 17 through the Axle Springs and Spring Plates Secure the Axle with M10 x 20 Bolts and M10 Nylon Nuts G screwed onto the U Bolts See Figure F Phase 7 T IMPORTANT Whenever a Hub 18 on a new Trailer requires assembly or if a Hub is disassembled for maintenance the following procedures MUST be followed FIGURE G Parts Needed Part Qty 18 Hub 19 20 Bearing 2 21 DustCap 2 31 L 10 O 20FlatWasher_ 2 a Using a suitable solvent thoroughly clean the Hub 18 Bearings 20 Castle Nut M Dust Cap 21 and the rest of the parts of the Hub Assembly of all grease dirt metal shavings and all other foreign objects These parts must be cleaned even if they are new or appear to be clean See Figure G b Allow all parts to dry completely c Make sure your hands are clean and the bearing packer not included is clean d Place fresh clean bearing grease in the bearing packer SKU 94564 For technical questions please call 1 800 444 3353 Page 11 e With the grease filled bearing packer in one hand and the Bearings 20 in the other press the Bearing into the grease forcing the grease inside the slots in grease forcing the grease insid
30. t use the Trailer even if minor damage appears Never allow adults children or pets to ride in or play on the Trailer Before each use always attach the Safety Chain of the Trailer to the towing vehicle Make sure the Safety Chain is attached to the towing vehicle with the same length for each side Do not allow the Safety Chain to drag on the ground Always check to make sure the payload being transported is properly and safely secured in the Trailer Load the Trailer evenly from side to side with 60 of the load forward of the Axle Prior to using the Trailer make sure to read and understand all instructions and safety precautions as outlined in the owner s manual for the towing vehicle Make sure the towing vehicle is capable of towing the Trailer and its payload Make sure the hitch on the towing vehicle is capable of towing the Trailer and its payload The towing capacity of the hitch is typically stamped on the hitch drawbar Make sure the Coupler and the vehicle s ball hitch not included are of equal mat ing size 2 and are rated equal to or greater than the weight of the Trailer and its payload Do not exceed 45 miles per hour when towing the Trailer Excess speed is a major cause of vehicle trailer accidents The Tail Light Bulbs supplied with this Trailer are for a 12 volt DC electrical system only Do not attempt to power the Light Bulbs with any other type or voltage elec trical current Whenever possible park
31. the Trailer on a flat level paved surface and chock both Tires to keep the Trailer from accidently moving SKU 94564 For technical questions please call 1 800 444 3353 Page 5 11 ZNCAUTION Care must be taken when backing up the Trailer Only back up the Trailer on a straight path If the Trailer is allowed to turn off the straight path while backing up the Trailer could jackknife causing severe damage to the Trailer and towing vehicle 12 Maintain labels and nameplates on the Trailer These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 13 Reporting safety defects If you believe your Trailer has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying the manufac turer Changzhou Nanxiashu Tool Company If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA can not become involved in individual problems between you Harbor Freight Tools or the manufacturer To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 202 366 0123 or write NHTSA U S Department 400 7th Street SW NSA 11 Washington D C 20590 14 Trailer licensing notice Some states may consider this Trailer a vehicl
Download Pdf Manuals
Related Search