Harbor Freight Tools 500 lb. Capacity Deluxe Steel Cargo Carrier Product manual
Contents
1. Page 5 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY Remove load from the Carrier before performing any maintenance or service Do not use damaged equipment If the Carrier is damaged have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect 2 Clean the Carrier after each use the general condition of the Make sure dirt oil grease and Carrier Check for debris are not on the Carrier e loose hardware e misalignment or binding of parts e cracked or broken parts and e any other condition that may affect its safe operation PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION2. other condition that may affect the Carrier s operation If damaged have the Carrier repaired before use Many accidents are caused by poorly maintained equipment Use this Carrier in accordance with these instructions and in the manner intended for this particular type of product taking into account the area conditions and the task to be performed Use of this Carrier for operations different from those intended could result in a hazardous situation Have this Carrier serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the Carrier is maintained A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Page 3 Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 7 Note Only finger tighten bolts until Carrier is fully assembled Left Frame 1 Align the mounting holes on the ends of the Right Frame 2 and Left Frame 3 with the mounting holes along the sides of the Post 1 Fasten the Frames to the Post using the Bolts 10 Washers 11 and Nuts 12 2 Set the Cross Braces 6 over the Frames 2 3 and fasten the Cross Braces to the Frames using the Bolts 7
3. OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 Item 66983 Parts List and Assembly Diagram Part Description Part Post S Post 4 4 10_ Bolt M10x80 5 Hitch Pin 11 Washer M10 8 9 Lock Nut M8 10 Ei 6 Cross Brace Nut M10 Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed for illustration purposes only and are not available individually as replacement parts Item 66983 For technical questions please call 1 800 444 3353 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may no
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 66983 000 LB CAPACITY DELUKE Visit our website at http www harborfreight com REV 13i Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible AWARNING Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing s AVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Load Capacity Vehicle Hitch Receiver Size 500 Ib 2 Vehicle hitch requires a Class Ill or better tow rating Inside Platform Exter
5. Washers 8 and Lock Nuts 9 Figure B 3 Use a wrench not included to tighten all bolts securely Page 4 For technical questions please call 1 800 444 3353 Item 66983 Functions Carrier Hitch Pin Figure C Components Operation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Make sure the vehicle is turned off and in gear or park with the emergency brake engaged and the wheels blocked Make sure the Carrier is secured onto the vehicle Make sure the Carrier is clean and dry before loading WARNING Do not exceed this Carrier s 4 With assistance place items to maximum weight capacity of 500 pounds be loaded onto the Carrier Make 1 Remove the R Pin 4 from sure the load is equally balanced the Carrier s Hitch Pin 5 on the Carrier Secure the load in place using appropriate tie downs 2 With assistance lift the Carrier by the ropes flags etc not included Post and insert the hitch end into the towing vehicle s tow hitch not included NOTICE Contact local Department of Transportation to verify all safety guidelines 3 Slide the Hitch Pin through the pin holes are being followed before transporting load and fasten in place with the R Pin Item 66983 For technical questions please call 1 800 444 3353
6. ior Platform Overall Dimensions Important Safety Information Specific Safety Rules 1 gt DTO Page 2 Follow DOT guidelines for installation and use Do not exceed 500 Ib capacity evenly distributed Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure Install sufficiently far away from hot exhaust to prevent heat damage to carrier or cargo Secure load before moving Turn vehicle s ignition OFF set parking brake and chock wheels before installing loading or unloading Use as intended only Inspect before use do not use if parts loose or damaged Wear ANSI approved safety goggles and heavy duty work gloves during installation loading and unloading Maintain labels and nameplates on the Carrier These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 11 12 14 For technical questions please call 1 800 444 3353 52 L x 17 3 4 W x 4 H 53 1 2 L x 19 1 2 W x 4 3 4 H 53 1 2 L x 27 1 2 W x 6 H Always secure the Carrier as close to your vehicle as possible minimizing the distance of the Carrier and its load from your vehicle Keep Carrier clean and dry This product is not a toy Keep it out of reach of children Load heaviest items toward the center of the Carrier Be aware of openings and use larger containers that will not fall through gaps i
7. n the Carrier s framework Only use Carrier with a properly installed Class III or better 2 inch hitch receiver capable of supporting the Carrier and its load The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 66983 General safety 1 Make sure the area in which the Carrier is assembled is clean and well lit Cluttered or dark areas invite accidents Keep children and bystanders away while assembling the Carrier Carrier use and care 1 Use the correct Carrier for your application The correct Carrier will do the job better and safer at the rate for which it was designed Store the Carrier out of reach of children and do not allow people unfamiliar with the Carrier or these instructions to use the Carrier Use of carrier by untrained people may not be safe Service Item 66983 3 Stay alert watch what you are doing and use common sense when using the Carrier Do not use the Carrier while you are tired or under the influence of drugs alcohol or medication A moment of inattention while using the Carrier may result in serious personal injury Maintain the Carrier Check for misalignment or binding of moving parts breakage of parts and any
8. t apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Haul yiaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
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