Harbor Freight Tools 5.3 Amp 1/2 in. Heavy Duty Bandfile Belt Sander Product manual
Contents
1. 52 53 54 55 56 57 58 52 53 54 55 56 57 58 9 63 Pin 66 Belt Sanding Cd Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 800 444 3353 Item 92158 Assembly Diagram AONVNALNIVIN For technical questions please call 1 800 444 3353 Page 15 Item 92158 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU2. SOLU E E E E 8 Wana enen SN 16 Operationerna a 9 wn gt A m lt CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Addresses practices not related to personal injury Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which ma
3. Z O m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Housing 2 Brush Holder 3 Stator o 5 Screw 4x65 O 7 Nut M4 Cid 4 Part as 3 Ez 5 6 a 8 9 10 11 12 13 14 15 16 17 18 O Nut M6 S 25 Bearing 608 __ _ _ 26 Screw M5x20 _ _ _ 10 11 12 13 14 15 16 17 18 19 1 22 23 24 27 28 29 30 31 33 wo NIN N Description 51 Shaft o 5 Screw Adjusting 60 Bar Adjusting Cd Pin o O 34 35 36 37 38 39 40 41 42 43 4 4 46 47 48 49 50 Part 34 35 _ 36 37 38 39 40 4 42 43 46 47 48 49 50 54
4. Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Page 3 wn gt A m lt Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Belt Sander Safety Warnings 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 3 Avoid unintentional starting Prepare to begin work before turning on the tool 4 D
5. OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOGELECTRIC POWER TOOLS 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353
6. key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Item 92158 D For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock SAFETY When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFCI reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection
7. outlet before adjusting tool or installing accessories Installing the Sanding Belt 1 Remove Screw 26 and Cover 23 2 Turn the Slide Lock 36 completely to one side This reduces the tension on the Roller 65 so that the Sanding Belt 66 can be slipped over easily 3 Place the Sanding Belt 66 over the Roller 65 and the Spindle 24 4 Turn the Slide Lock 36 so it points away from the Pulley 65 and the Sanding Belt 66 Replace Cover 23 and Screw 26 5 If needed adjust the tracking of the Sanding Belt by turning the Adjustment Screw 59 Screw 26 Cover 23 Sanding Belt 66 N css Spindle 24 Roller 65 Figure 2 Item 92158 For technical questions please call 1 800 444 3353 Page 9 z e lt a m A Oo Work Piece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose work pieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while working e m S zZ CHICAGOG ELECT
8. Loss Wear hearing protection WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet CHICAGOG ELECTRIC Item 92158 POWER TOOLS For technical questions please call 1 800 444 3353 Page 7 Specifications 120V 60Hz 5 3A 2 300 Feet per minute 1 2 W x 5 L Adjustable 180 up and down Included Accessories Five Sanding Belts f 1 2 W x 18 L Replacement Bell Size Item 93990 sold separately US 230677 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions a Housing 1 Angle Adjusting Screw 49 Switch 48 Slide Lock 36 Adjusting Screw 59 Figure 1 Page 8 For technical questions please call 1 800 444 3353 Item 92158 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference BANDFILE 1 2 BELT SANDER Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2004 by Harbor Freight Tools All rights reserved i i i i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DANGLY E TEE E A 2 Mameng G necnnan oo a 12 Specifications cc cecccceceeeeeeeeeeeeteeeeeeeees 8 Parts List and Diagram cccceeee 14
10. RIC POWER TOOLS Page 10 For technical questions please call 1 800 444 3353 Item 92158 General Operating Instructions a QIN Switch 48 Slide Lock 36 Loosen Sanding Belt Adjusting Screw 59 Sanding Belt Tracking L i e F Angle Adjusting 5 Screw 49 Bracket 22 Figure 3 Loosen the Angle Adjusting Screw 49 and adjust the Bracket 22 to the desired angle for sanding Plug the Power Cord 52 into a GFCl protected electrical outlet Securely grasp the tool handle with both hands and press the Switch 48 to the On I position Begin sanding with light movements and pressure until the sanding capability is known on the material being sanded When finished using the Belt Sander press the Switch 48 to the Off O position Wait until the motor stops before setting the tool down Unplug the unit from the electrical outlet To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach MAINTENANCE Item 92158 For technical questions please call 1 800 444 3353 Page 11 Z m gt Z O m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any i
11. eded use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Belt does not stay Tracking is uneven Adjust the tracking of the Sanding Belt by centered or scrapes turning the Adjustment Screw 59 on Housing Performance 1 Belt dull or damaged 1 Keep cutting accessories sharp Replace as needed decreases over time 2 Carbon brushes worn 2 Have qualified technician replace brushes or damaged Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for cal Overheating Forcing tool to work too fast 1 Allow tool to work at its own rate Belt misaligned 2 Use Adjusting Screw 59 to correct belt tracking 3 Replace as needed Belt dull or damaged 4 Wear ANSI approved safety goggles and Blocked motor housing vents NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension Motor being strained by long or cord is needed use one with the proper diameter small diameter extension cord for its length and load See Extension Cords in Grounding section on page 6 supply before service Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power CHICAGOG ELECTRIC POWER TOOLS MAINTENANCE Item 92158 For technical questions please call 1 800 444 3353 Page 13 2 Z m Z gt
12. hould e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Page 4 For technical questions please call 1 800 444 3353 Item 92158 Belt Sander Safety Warnings cont 10 WARNING Handling the cord on this product will 11 The warnings precautions and instructions expose you to lead a chemical known to the State of discussed in this instruction manual cannot California to cause cancer and birth defects or other cover all possible condition
13. ling numbness and white or blue fingers explained in this manual If any abnormal seek medical advice as soon as possible vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 92158 For technical questions please call 1 800 444 3353 Page 5 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet CSD NOS The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should 3 Prong Plug and Outlet look like those in the preceding illustration See 3 Prong Plug and Ou
14. nspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition 2 AFTER USE wipe external surfaces of the tool Check for loose hardware misalignment of the tool with clean cloth or binding of moving parts cracked or broken parts damaged electrical wiring and any other 3 AAWARNING If the supply cord of this condition that may affect its safe operation power tool is damaged it must be replaced only by a qualified service technician Page 12 For technical questions please call 1 800 444 3353 Item 92158 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset breaker 3 Turn off tool and allow to cool tripped if equipped Press reset button on tool 4 Internal damage or wear 4 Have technician service tool Carbon brushes or switch for example Tool operates slowly Extension cord too long or Eliminate use of extension cord If an extension cord diameter too small cord is ne
15. number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology No Load Revolutions per Minute RPM GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD AMPERES raea at full load Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect the extension cords from sharp objects excessive heat and damp or wet areas SAFETY TABLE A RECOMMENDED MINIMUM WIRE A T O araa pe fe e re a 35 50 e 2 2 Based on limiting the line voltage drop to five volts at 150 of the rated amperes WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing
16. o not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control 5 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 6 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 7 This product is not a toy Keep it out of reach of children Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers s
17. s and situations reproductive harm Wash hands after handling that may occur It must be understood by the California Health amp Safety Code 25249 5 et seq operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAFETY Vibration Safety This tool vibrates during use 2 Donot smoke during use Nicotine reduces Repeated or long term exposure to vibration may the blood supply to the hands and fingers cause temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effects on the user 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a 4 Use tools with the lowest vibration doctor and then have regular medical check ups to when there is a choice ensure medical problems are not being caused or Include vibration free periods each day of work worsened from use Pregnant women or people who have impaired blood circulation to the hand past 6 Grip tool as lightly as possible while still keeping hand injuries nervous system disorders diabetes safe control of it Let the tool do the work or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration Such 7 To reduce vibration maintain the tool as as ting
18. tlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Fa Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 6 For technical questions please call 1 800 444 3353 Item 92158 Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A on page 7 3 The smaller the gauge
19. y ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 92158 Electrical safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet 6 conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 5 common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat T or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting
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