Harbor Freight Tools 40209 User's Manual
Contents
1. 1 Remove the battery from the Drill Plug the Adaptor 21 into the battery 2 Plug the Adaptor into an electrical outlet 3 Verify that the red charging indicator light on the back of the battery comes on If it does not come on check the power connection or try a different wall outlet 4 Charge the battery initially for 5 hours continuously Adaptors should not be left plugged in or charging for more than 5 hours Subsequent charges should take between 3 and 5 hours Allow adaptor to cool down before charging another battery charging indicator light 5 After charging unplug the Adaptor from the electrical outlet pug ren Batt Adaptor 21 ETD 6 Insert the batterv into the tool bv pressing on the two pr tabs while inserting Note The operation time of a new battery will ramp up as properly used and recharged Drill Operation 1 Inserta drill or screw bit into the Chuck 8 Securely tighten Turn the chuck counterclockwise to open and clockwise to close while holding on to the chuck sleeve Use 3 8 inch bits or smaller to avoid damage to gears and motor SKU 40209 Page 4 REV 05 02 REV 10 03 REV01 04 REV10 05 2 Set the desired drill torque by turning the Torque Selector to setting 1 to 6 The higher the number the more the torque Use 6 for drilling and the others for driving Do this when the drill if off 3 Set the desired drill2. DRILL L MASTER 14 4 GORDLESS DRILL ole 31 40209 ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by HARBOR FREIGHT A ic TOOLS tu 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2002 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications 0 550 RPM 3 8 inch keyless chuck Variable speed Switch Forward Reverse Switch 6 torque settings Batteries One 14 4 VDC battery provided 1 3 amp hour Charger 120 VAC input UL approved Drill Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tools basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using any of these tools 1 2 Keep work area clean Cluttered areas invite injuries Observe work area co
3. SI approved dust mask or respirator when working around metal wood and chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Disconnect power Unplug charger when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or work surface before turning on Avoid unintentional starting Be sure the switch is in the Off position when not in use Do not carry any tool with your finger on the trigger Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When working with these materials extra care should be taken to avoid inhalation and minimize skin contact Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any ot
4. her condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Maintenance For your safety service and maintenance should be performed regularly by a qualified technician Note Performance of these tools if powered by line voltage may vary depending on varia tions in local line voltage Extension cord usage may also affect tool performance Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 40209 Page 3 Unpacking When unpacking check to make sure that all the parts are included If any parts are missing or broken please call Harbor Freight Tools at the numbe
5. nditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children Do not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair SKU 40209 Page 2 10 11 12 13 14 15 16 17 18 19 Use eye and ear protection Always wear ANSI approved impact safety goggles and ear protection Wear a full face shield if you are producing metal filings or wood chips Wear an AN
6. pic particles California Health amp Safety Code 25249 5 et seq SKU 40209 Page 5 SKU 40209 Drill Parts List 6 Gearbox Ta Chuck ooo o Screw mses Page 6 REV 01 04 Drill Assembly Drawing NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBU TOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 40209 Page 7 REV 01 04
7. r on the cover of this manual as soon as possible Battery Precautions 1 Read all instructions and warnings on the battery before charging the battery A A Note Always switch to a fresh bat 2 To avoid accidents charge the supplied battery only Do not use he when tool performance begins a different charger with this battery to diminish Severe heat is most de L MI structive to a battery the more heat 3 Do not expose the battery to rain or wet conditions generated the faster the battery loses power A battery that gets too hot can 4 To avoid damage of cable and plug never pull the cable tojbe permanently damaged Never over i discharge a battery by using the tool disconnect the charger even after tool performance is decreas ing Never attempt to discharge a tool s 5 Do not use the charger if the cable or plug are damaged battery by continuing to pull the tool trig l ma TAL er When tool performance begins 6 Repairs should be carried out by a qualified technician only hi diminish ee the tool ie ip A A the battery and use the fresh battery 7 Do not touch the battery poles with any conductive source for optimal performance 8 Donotstore the battery in a box with other metal objects 9 Do not throw the battery in a fire Ni Cd Battery must be recycled or disposed of properly Charging Battery The battery does not come charged from the factory Charge before using Charging room temperature 50 F 104 F
8. rotation by pressing the Rotation Switch 7 for drilling or driving Press Reverse for removing screws Press Forward for drilling Do this when the drill is off 4 Press the Trigger Switch 5 in to turn the drill on The harder you press the faster the rotation Chuck 8 Torque Selector Rotation Switch 7 Trigger Switch 5 The item numbers in brackets can be found on the Drill Assembly and Drill Parts List Maintenance 1 Use only sharp bits Keep motor air vents clean of dust and debris Vacuum periodically 2 3 Clean tool with a damp cloth and light detergent Do not use solvents 4 Regularly charge batteries whether used or not 5 Store Drill in a clean and dry area Avoid storing in high temperature areas WARNING Some dust created by power sanding sawing grinding drilling and other construction activites contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm some examples of these chemicals are Lead from lead based paints Crystalline cilica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially de signed to filter out microsco
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