Harbor Freight Tools 2.5 CFM Vacuum Pump Product manual
Contents
1. Use in dry locations only Do not cover this unit This Vacuum Pump gets very hot when in use Do not use near combustibles and allow the unit to cool down completely after using and or before moving or storage Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq 10 Ti 12 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Properly maintain and inspect to avoid electrical shock e Properly ground power cord G2. Fittings R134A and R12 R22 Ultimate Vacuum 75 micron 10 Pascal Oil Capacity 8 5 Ounces 250 ml Page 6 For technical questions please call 1 800 444 3353 Item 61245 Setup Before Use 1 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Functions Oil Fill Inlet Plug Fittings Switch hidden from this angle Oil Sight Glass _ Oil Drain Plug Z O lt o Lu ou O Operating Instructions 1 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up 1 Before operating the Vacuum Pump 3 Inspect the sealing O Ring check the oil level by placing the each time the Oil Fill Plug is removed Vacuum Pump on a flat level surface Look for tears cracks and other damage Observe the Oil Sight Glass The oil should Replace if needed be at the fill line on the Oil Sight Glass SS 4 Replace the Oil Fill Plug and 2 If oil is needed unscrew the Oil Fill Plug and tighten securely to prevent oil from add oil through the hole under the fitting escaping under pressure during use Use a low viscosity vacuum pump oil i e HFV 46 Item 61245 For technical questions please call 1 800 444 3353 Page 7 2 m gt 2 zZ Work
3. changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users For technical questions please call 1 800 444 3353 Page 3 o gt TI m j lt oe Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Service 6 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Vacuum Pump Specific Safety Warnings 1 Page 4 Avoid overfilling Do not service air conditioning systems improperly Wear ANSI approved safety goggles during set up and or use Certification is required by law for technicians opening refrigeration circuit
4. Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents A TTE ee eee 2 Maintenance cccccsccecsssseeesseeeeee I Specifications xi danccnutarantentnnsvacateniaien 6 Parts List and Diagram nccisccnstintasaninins 10 EEE E E AEE E TE 7 WV AIT EINGY E EET Ie ae ade see O goes teens eres ee 7 o gt TI m lt PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided DANGER will result in death or serious injury Indicates a hazardous situation which if not avoided AWARNING could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all w
5. into an appropriate l outlet properly installed and grounded in 1 Tools marked with Grounding Required accordance with all codes and ordinances have a three wire cord and three prong The plug and outlet should look like those in grounding plug The plug must be connected the preceding illustration to a properly grounded outlet If the tool See 3 Prong Plug and Outlet should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock Extension Cords 1 Grounded tools require a 4 When using more than one extension cord three wire extension cord to make up the total length make sure Double Insulated tools can use either each cord contains at least the minimum a two or three wire extension cord wire size required See Table A 2 As the distance from the supply outlet 5 If you are using one extension cord for more increases you must use a heavier gauge than one tool add the nameplate amperes extension cord Using extension cords with and use the sum to determine the required inadequately sized wire causes a serious minimum cord size See Table A drop in voltage resulting in loss of power and possible tool damage See Table A 6 If you are using an extension cord outdoors make sure it is marked with the 3 The smaller the gauge number of the wire suffix W A W in Canada to indicate the greater the capaci
6. or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Power tool use and care 1 Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the Switch does not turn it on and off Any power tool that cannot be controlled with the Switch is dangerous and must be repaired Item 61245 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock gt LLI LL lt If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFC reduces the risk of electric shock Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Disconnect the plug from the power source before making any adjustments
7. EMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Part Description _ 2 Crossscrew 3 Shaft Circlip aA Fan 6 Wavewasher 8 Crossscrew 9 Motor rotor 29 Filter Part Description __ O ring 2 3 4 Insulating bushing 16 1 16 r 1 Handle slipcover Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 61245 weibeig Ajquessy Sea le Da Vp q LI O Z lt Z m Item 61245 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injurie
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 61245 2 5 CFM 5 To prevent explosion serious injury and death e Service of air conditioning systems must be done only by trained and experienced technician to avoid overfilling e Technicians opening refrigeration circuit in automotive air conditioning systems MUST be certified in refrigerant recovery and recycling procedures in compliance with section 609 of Clean Air Act Amendments of 1990 For additional information regarding ozone depletion and air conditioning service regulations Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor
9. arnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of 4 NEVER use this Vacuum Pump to vent flammable liquids gases or dust refrigerants into the air It is illegal and Power tools create sparks which harmful to the environment to do so may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 61245 Electrical safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmoditied plugs and matching outlets will reduce risk of electric shock 2 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 3 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired
10. ocess is the same for both vehicle and other refrigeration systems Page 8 For technical questions please call 1 800 444 3353 Item 61245 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hardware 3 AWARNING If the supply cord e misalignment or binding of moving parts of this power tool is damaged e cracked or broken parts it must be replaced only by a e damaged electrical wiring and qualified service technician e any other condition that may affect its safe operation Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected Check that cord is plugged in 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for
11. ot in use Turn the vehicle appliance and AC system OFF As appropriate attach the R 12 R 22 or R 134A manifold to the AC drain port of the vehicle appliance This is a quick release fitting The drain port is generally the lower of the two manifold ports and will be located downstream from the compressor in the vehicle appliance Refer to the vehicle appliance owner s manual for vehicle specific information Attach an AC refrigerant recovery system and drain the refrigerant After reaching 26 to 28 in ng vacuum stop and disconnect the recovery system Attach this Vacuum Pump and run for 10 minutes to further raise the vacuum level inside the AC system 8 9 10 11 12 13 Turn the Switch ON The vacuum will build for approximately 2 minutes before reaching full power Allow the Pump to operate for approximately 10 minutes to thoroughly remove all moisture and gas from the system The Gauge not included should show negative pressure and maintain that reading for 10 minutes If during that time the pressure reading rises back toward 0 there may be a leak in the system Close all valves on the Manifold sold separately and turn the Switch OFF before disconnecting the hose from the vacuum fitting To prevent accidents unplug the Power Cord after use Allow the Vacuum Pump to completely cool before wiping down and storing indoors out of children s reach NOTE The pr
12. piece and Work Area Set Up le General Operating Instructions Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Vehicle exhaust fumes and accumulated refrigerant gas can kill you Do not operate vehicle s engine or service air conditioner in enclosed or poorly ventilated area AWARNING TO PREVENT SERIOUS INJURY AND DEATH FROM EXPLOSION Service of air conditioning systems must be done only by trained and experienced technician to avoid overfilling d 4 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Set the vehicle s parking brake block the tires and set the vehicle s transmission to neutral or park Technicians opening refrigeration circuit in automotive air conditioning systems MUST be certified in refrigerant recovery and recycling procedures in compliance with section 609 of Clean Air Act Amendments of 1990 For additional information regarding ozone depletion and air conditioning service regulations visit EPA s website www epa gov ozone Ae Before operating the Vacuum Pump check the oil level as explained under Tool Set Up on page 7 Use only one Inlet Fitting at a time Keep the other Fitting capped while n
13. round Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Item 61245 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be Se the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal 3 Prong Plug and Outlet The tool must be plugged
14. s to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
15. tool and circuit has no other loads Internal damage Have technician service tool or wear Carbon brushes or switch for example Tool operates Extension cord too long Eliminate use of extension cord slowly or or wire size too small If an extension cord is needed use shorter overheats heavier gauge cord See Extension Cords in Grounding section on page 5 Excessive noise Internal damage or wear Have technician service tool or rattling Carbon brushes or bearings for example Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 61245 For technical questions please call 1 800 444 3353 Page 9 MAINTENANCE gt m Z gt Z O m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLAC
16. ty of the cord For it is acceptable for outdoor use example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A Item 61245 For technical questions please call 1 800 444 3353 Page 5 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Table A Recommended Minimum Wire Gauge for Extension Cords 120 240 Volt NAMEPLATE EXTENSION CORD 8 Protect the extension cords from LENGTH AMPERES at full load sharp objects excessive heat and damp or wet areas o gt TI m lt 18 Tiso 18 14 12 10 12 1 16 0 14 12 10 _ 161 200 12 10 _ Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology No Load Revolutions Double Insulated Ng xxxx min per Minute RPM p WARNING marking concerning Canadian Standards Association a Risk of Eye Injury ww Wear ANSI approved safety goggles with side shields Underwriters Laboratories Inc Read the manual before set up and or use WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet Specifications Electrical Rating 120 V 60HzZ 3 2A Air Displacement 2 5 CFM
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