Harbor Freight Tools 1300 lb. Electric Hoist with Remote Control Product manual
Contents
1. ceeeeeeeeees 10 Mstan a 5 Wanay aeina EA 12 Operationens n 6 wn gt A m lt PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury A DANGER AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION NOTICE CAUTION could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION A DANGER TO PREVENT SERIOUS INJURY AND DEATH Basic Safety Information 1 To Reduce the Risk of Electric Shock or Injury 7 Do not operate with rope not Use Indoors Only centered in its groove 2 Do not lift more than rated load Be aware of 8 Do not remove or cover warning labels and dynamic loading Sudden load movement may or tags These carry important safety information briefly create excess load causing product failure If unreadable or missing contact Harbor Freight Tools for a replacement 3 Do not operate when load is not centered underneath 9 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of 4 Do not operate ho2. 14 Rope Stop Cushion 1 15 RopeCrimp J3 16 Thimble J1 17 Drum Shaft 1 20 Bolt M18 6 Washer 98 2 14 O17 26 Gasket tC 89 5 18 O17 30_ FrontHousing Cover J1 32 Rotor d l 33 Stator tC 34 MotorHousing J1 36 BrakeAsm J1 37 Back Housing Cover 1 38 Fan i d l 39 Fan Cover J1 6 8 9 Record Product s Serial Number Here Part Description _Size__ Qty 45 TerminalJacket_ 8 46 Terminal 8 47 Screw M415 9 48 Lower Controller Housing Tt 49 Upper Controller Housing 1 Switch o o 3 Switch 51 Switch Cover 1 60 Terminal _ 66 8 Button Spring Loop 8 68 Stop Switch Connector 1 69 Sprin o f S1 70 Capacitor J 1 71 Lower Box Cover J 1 76 Pulley Panl 2 78 Pulley f S1 79 Hook S fo 80 PulleyShaft_ 12x27 1 83 Stop Bracket 1 1 1 1 6 1 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 69739 Item 69739 For technical questions please call 1 800 444 3353 weibeig Ajquessy Page 11 Z O O Lu A PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR H
3. 8 There must not be objects such as utility lines nearby that will present a hazard while working 9 Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use 20 Duty Cycle 2 minutes in use followed by at least 8 minutes off This Hoist has a 20 duty cycle This means that the Hoist may only be run up to 2 minutes at a time and then it must be allowed to rest for at least 8 minutes before further use Page 6 For technical questions please call 1 800 444 3353 Item 69739 Applying the Load 1 Do not wrap the hoist wire rope around the load 4 Donot apply the load to the point of the hook shown in Figure A on the right side diagram 2 Attach the load to the load hook securely by properly rated suitable means such as chains 5 Before moving the load make sure wire rope is shackles hooks lifting slings etc Load must be not kinked or twisted or that multiple part wire attached to prevent accidental disconnection ropes are not twisted around each other 6 Do not operate the hoist unless wire rope is seated properly on the drum pulleys or sprockets 7 Do not operate the hoist unless the hoist unit is centered over the load 8 Do not pick up a load in excess of the rated load appearing on the hoist or load block except during properly authorized tests Do not use a hoist overload limiting device to measure the maximum load to be lifted Figure A Correct and inc
4. inches until it is well balanced in the sling or lifting device 13 Do not use the upper limit device as TA a normal means of stopping the hoist 7 Each time a load approaching rated capacity is These are emergency devices only handled check hoist brake action by lifting the load just clear of supports and continuing only after verifying that the brake system is operating properly Parking the Load 1 Do not leave a suspended load unattended 2 Position the load block above head level for unless specific precautions have been storage when the hoist is not in use instituted and are in place 3 Exercise care when removing a sling from under a landed and blocked load Item 69739 For technical questions please call 1 800 444 3353 Page 7 Inspection Testing and Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Remove any load release the operating controls and detach the power cord before performing any Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use inspection maintenance or cleaning procedures Frequent Inspection Perform the procedures in this section BEFORE INITIAL USE and AT LEAST MONTHLY Inspection is needed more often for heavily used hoists e da
5. lifting and lowering with the hoist unloaded first After testing in the unloaded state attach a 200 Ib load and retest to check proper load control and to check brake operation For technical questions please call 1 800 444 3353 A hoist that has been idle for a period of a year or more must be inspected according to the Periodic Inspection requirements and then tested according to the procedure in the Testing section below before being used e Keep controller function labels on pendant control stations and master switches legible Do not repair load sustaining members by welding Replace them as needed Lubricate all moving parts regularly using grease After maintenance work is completed and before restoring the hoist to normal operation a reinstall guards b reactivate safety devices c remove replaced parts and loose material d remove maintenance equipment Test the trip setting of limit devices under no load conditions Test first by hand if practical and then under slowest speed Test with increasing speeds up to maximum speed Check that actuating mechanisms are located so that they will trip the switches or limiting devices in sufficient time to stop motion without causing damage to any part of the hoist Page 9 Z O E O Lu A N zZ 2 m O e zZ Parts List and Diagram Parts List Toothed Washer 10x3 Drum Washer 11 RopeDrum 1 82 12 23
6. occur as a result of operating the controls Before Operating Hoist 1 Familiarize yourself with all operating controls of the hoist and with the operation s to be performed Instructions include the warnings on the hoist and the safety and operating instructions portion of this manual AAWWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If adjustments or repairs are necessary or any defects are known have the problem corrected before further use Do not operate a hoist with an out of order sign Only a qualified technician should perform maintenance to the hoist Operating Controls End Hook Retract Cable E raise hook Stop Bracket l T 7 Extend Cable lower hook Pulley Hook Controller Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 5 Do not use the wire rope as a ground for welding Do not touch a welding electrode to the wire rope 6 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 7 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working
7. pulleys for evidence of damage and wear 6 Check the motor brake and load brake for evidence of wear Item 69739 11 Check electrical apparatus for evidence of pitting or deterioration of controller contacts Check supporting structure or trolley if used for evidence of damage Check warning label for legibility and replacement Check end connections of wire ropes for evidence of wear corrosion cracks damage and distortion Periodic Thorough Hoist Rope Inspection Check entire length of rope hoist rope as follows Inspect the individual outer wires in the strands of the rope Keep a record of any deterioration resulting in appreciable loss of original strength such as described below and have a qualified technician determine whether further use of the rope would constitute a hazard a Check points listed in Frequent Hoist Rope Inspection on page 8 b Check for reduction of rope diameter below nominal diameter due to loss of core support internal or external corrosion or wear of outside wires 12 13 c Check for severely corroded or broken wires at end connections d Check for severely corroded cracked bent worn or improperly applied end connections e Inspect with special care the following sections of rapid deterioration 1 sections in contact with saddles equalizer pulleys or other pulleys where rope travel is limited 2 sections of the rope at or near terminal ends where corrode
8. AS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or lim
9. Hoist may only be run up to 2 minutes at a time and then it must be allowed to rest for at least 8 minutes before further use Lifting Height Installation Instructions zZ O Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this I manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages lt refer to Parts List and Diagram on page 10 dp Z 1 The supporting structure the hoist is mounted to 3 Have an assistant hold the Hoist in place and attach Tr including trolley monorail or crane the Hanging Clamps to the Housing using the Bolts must be designed to withstand the loads and Lock Washers Washers and Nuts supplied forces imposed by the hoist for the rated load 4 Once the Hoist is in position tighten Nuts firmly 2 Place the two Hanging Clamps over the supporting structure where the hoist will be mounted PITTSBURGH Item 69739 For technical questions please call 1 800 444 3353 Page 5 e m S e zZ Operation Instructions A AWARNING TO PREVENT SERIOUS INJURY Operation of a vertical hoist involves more than depressing the UP or DOWN control The use of vertical hoists is subject to certain hazards that cannot be met by mechanical means but only by the exercise of intelligence care common sense and experience in anticipating the motions that will
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P I TTSB URG H ITEM 69739 Remote Controlled Electric Hoist Visit our website at http www harborfreight com REV 13d Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved l No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DEN CUY T E 2 INSPOCUON nonnen a ances 8 Specifications ee eeeeeeeeeeeeeeeeeeeeeeeeeeneees 5 Parts List and Diagram
11. can 10 1 12 be lowered beyond the rated hook travel 12 1 16 under normal operating conditions 5 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 6 Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use Inspection Testing and Maintenance Specific Safety Information 1 Perform a Frequent Inspection 3 More frequent inspections are needed at least monthly see page 8 for hoists that are used heavily 2 Perform a Periodic Thorough Inspection 4 Raise test loads only to the minimum extent needed at least yearly see page 8 and stay well clear of load at all times during testing Operation Specific Safety Information 1 Wear ANSI approved safety goggles 4 Keep hands clear of moving parts ANSI approved hard hat and steel toed work boots during setup and use 5 People with pacemakers should consult their physician s before use Electromagnetic fields in 2 This product is not a toy close proximity to heart pacemaker could cause Do not allow children to p
12. d or broken wires may protrude 3 sections subject to reverse bends 4 sections of rope which are normally hidden during visual inspection such as parts passing over pulleys Check function labels on pendant control s for legibility Check the hoist and hoist mounting for evidence of missing parts AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Storage Inspection 1 A hoist that has been idle for a period of a month or more but less than a year must be inspected before being used according to the Frequent Inspection requirements Maintenance 1 Repair or replacement of hoist components must be performed only by a qualified technician using only identical replacement parts with the same rating Operating mechanisms limit switches control systems and brakes may require adjustment Note the following regarding specific components a Replace damaged or worn hooks Do not repair them by welding or reshaping b Replace or repair all critical parts that are cracked broken bent excessively worn or missing c Replace missing or illegible warning labels d Replace pitted or burned electrical contacts as complete sets Testing 1 3 Item 69739 Before use test repaired hoists and hoists that have not been used for a year or more Check all functions of the hoist including
13. ist with twisted kinked or California to cause cancer and birth defects or other damaged wire rope reproductive harm Wash hands after handling Inspect wire rope carefully before every use California Health amp Safety Code 25249 5 et seq 5 Do not operate a damaged or 10 The warnings precautions and instructions malfunctioning hoist Inspect hoist carefully and test operation before every use 6 Do not lift people or lift loads over people Falling loads can injure or kill people Page 2 For technical questions please call 1 800 444 3353 discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 69739 Installation Specific Safety Information 1 The supporting structure the hoist is mounted Table A RECOMMENDED MINIMUM WIRE GAUGE to including trolley monorail or crane must FOR EXTENSION CORDS be designed to withstand the loads and forces 120 VOLT imposed by the hoist for the rated load NAMEPLATE EXTENSION CORD 2 Install in location that allows the operator AMPERES LENGTH to move and stay clear of the load at full load 25 50 100 150 3 Locate pendant controls at a convenient o 0 6 te 416 14 level above the operating floor 6 1 10 4 Do not install where the load hook
14. itation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
15. ks for the following problems with the core of the rope which has worked its a distortion such as bending twisting way out of the rope structure and protrudes or increased throat opening or loops out from the rope structure b wear If such damage is discovered either remove the rope c cracks nicks or gouges from service or arrange for a qualified technician d latch engagement if equipped to give it a periodic thorough inspection 6 Check wire rope reeving AWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Periodic Thorough Inspection Page 8 For technical questions please call 1 800 444 3353 A qualified technician should perform the procedures 3 Check load blocks suspension housings clevises gt in this section AT LEAST YEARLY Inspection yokes suspension bolts shafts gears bearings ym is needed more often for heavily used hoists pins rollers and locking and clamping devices for B Remove or open access covers to allow evidence of wear corrosion cracks and distortion fey inspection of components 4 Check hook retaining nuts or collars and pins 1 First follow all Frequent Inspection procedures welds or rivets used to secure the retaining S Additionally members for evidence of damage 2 Check fasteners for evidence of loosening 5 Check load sprockets idler sprockets drums and
16. lay with or near this item pacemaker interference or pacemaker failure In addition people with pacemakers should 3 Use as intended only e Avoid operating alone Do not use to handle molten material e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Do not use to link towed vehicles Interrupter GFCI should also be implemented it prevents sustained electrical shock e Do not use for aircraft purposes A SAVE THESE INSTRUCTIONS Item 69739 For technical questions please call 1 800 444 3353 Page 3 SAFETY wn gt A m lt Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS In the event of a malfunction or breakdown 6 Repair or replace damaged or worn cord immediately grounding provides a path of least resistance for electric current to reduce the risk of electric shock This hoist is equipped with an electric cord having NF an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Grounding Pin Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 125 V 3 Prong Plug and Outlet Improper connection of the equipment gr
17. maged or malfunctioning latch if equipped f hook attachment and securing means LTT i _ i i 5 Frequent Hoist Rope Inspection f eck operating mechanisms for proper operation i proper adjustment and unusual sounds All brag cil visually PE AOPE Aa e d such as but not limited to binding noise Tra er a e oak i w orea k pa of the wire rope and bearing squeal hese visual observations should be concerned wi j ate j discovering gross damage such as listed below 2 Check hoist upper limit device without a load on the which may be an immediate hazard hook at the beginning of each shift Exercise care f i ae FaR a distortion of the rope such as kinking Run the load block into its limit device at slow speed i 3 f crushing unstranding birdcaging 3 Frequent Braking System Inspection main strand displacement or core protrusion a The braking system must automatically b general corrosion stop and hold up to the rated load if the c broken or cut strands operating controls are released and in d ber distributi dt the event of complete power failure 1 NUMOS See Ana ype z of visible broken wires b Braking systems must limit the speed of load 1 i during lowering with or without power to ae ea buted brok POORE prevent uncontrolled or rapid lowering rangom y AISUTOULEQ DOKEN WIES IN One tay or four broken wires in one strand in one lay Sa Frequent Hock Inspecion i 2 one outer wire broken at the contact point Check hoo
18. orrect load hook attachment 9 Give specific attention to load balancing and hitching or slinging to prevent load slipping 3 Properly seat the sling or other device in the base bowl or saddle of the hook see the left side diagram on Figure A Do not allow the hook hitch to support any part of the load Moving the Load 1 Do not engage in any activity which will divert the 8 Do not lower the load below the point where less operator s attention while operating the hoist than two wraps of rope remain on each anchorage of the hoist drum unless a lower limit device is 2 Respond to signals from a designated person only provided in which case no less than one wrap may However always obey a stop signal remain on each anchorage of the hoist drum no matter who gives it 9 WARNING Do not carry any 3 Do not lift or lower a load with the hoist until the load over any person operator and all other personnel are clear of the load 10 WARNING Do not carry personnel 4 Make sure the load and hoist will clear all on the hook or the load obstacles before moving or rotating the load Z O H lt o Lu ou O 11 Avoid swinging the load or load hook 5 Inch hoists slowly into engagement with a load when traveling the hoist but avoid unnecessarily inching and quick reversals of direction 12 On trolley mounted hoists avoid contact between trolleys and between trolleys and stops 6 Do not lift a load more than a few
19. ounding for up to 125 V and up to 15 A conductor can result in a risk of electric shock The conductor with insulation having an outer 7 This hoist is intended for use on a circuit that has surface that is green with or without yellow an outlet that looks like the one illustrated above in stripes is the equipment grounding conductor 125 V 3 Prong Plug and Outlet The hoist has If repair or replacement of the electric cord or a grounding plug that looks like the plug illustrated plug is necessary do not connect the equipment above in 125 V 3 Prong Plug and Outlet grounding conductor to a live terminal 8 The outlet must be properly installed and grounded Check with a qualified electrician or service in accordance with all codes and ordinances personnel if the grounding instructions are not completely understood or if in doubt as 9 Do not use an adapter to connect to whether the hoist is properly grounded this hoist to a different outlet Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the hoist s plug PITTSBURGH Page 4 For technical questions please call 1 800 444 3353 Item 69739 Specifications Electrical Rating 120V 60Hz 11 4A 1320 Ib double line PAS Dapa 660 Ib single line eih 19 double line 39 single line 4005467 7 13 FPM double line Lifting Speed 26 FPM single line Duty Cycle This Hoist has a 20 duty cycle This means that the
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