Harbor Freight Tools 130 Watt Heavy Duty Hot Knife Product manual
Contents
1. 2 11 lela I ese E NE 8 Warranty isd ee 2 EE E E E E 9 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to A potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided A DANGER will result in death or serious injury Indicates a hazardous situation which if not avoided AWARNING could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Addresses practices not related to personal injury Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes2. Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock SAFETY When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFC reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Page 3 Power tool use and care 1 Do not force the power tool 4 Store idle power tools out of the reach Use the correct power tool for your of children and do not allow persons application The correct power tool unfamiliar with the power tool or these will do the jo
3. To prevent accidents turn off the tool and remain at the temperature selected disconnect its power supply after use Allow to cool completely on a non flammable surface out of children s reach after use Clean then store the tool indoors out of children s reach 4 When the Blade has reached the pre set temperature you may use the sharp edge of the Blade for line cutting or use the side of the Blade for wide groove cutting Item 61423 For technical questions please call 1 800 444 3353 Page 9 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger unplug the tool from its electrical outlet and allow it to cool completely before adjusting tool or installing accessories TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning and Maintenance 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hardware 3 AWARNING If the supply cord e cracked or broken parts of this power tool is damaged e damaged electrical wiring and it must be replaced only by a any other condition that may qualified service technician affect its safe operation Troublesho
4. Page 2 For technical questions please call 1 800 444 3353 Item 61423 Electrical safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents Item 61423 For technical questions please call 1 800 444 3353
5. Scale Screws 2 Remove the Acorn Nuts from the front of the Handle Adjust the Depth Scale to the desired cutting depth and tighten the two Scale Screws 3 Place the Depth Bracket over the Blade and the protruding Bolts Workpiece and Work Area Set Up 1 Designate a well ventilated work area 3 Use ona non flammable surface only that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 4 Have multiple class ABC fire extinguishers nearby 5 Secure loose workpieces using a zZ aaa m cat oui or camps not included o e oe 9 prevent movement while working tripping hazard or exposing the power cord Wi to possible damage The power cord must 6 There must not be objects a reach the work area with enough extra length such as utility lines or flammable objects to allow free movement while working nearby that will present a hazard while working General Operating Instructions 1 Plug the Power Cord into the nearest 5 When the Trigger is released power 120 volt grounded electrical outlet to the Blade is cut off and the Blade 2 Turn the Temperature Knob to will cool down gradually the desired temperature CAUTION The residual heat on the Blade takes several minutes to dissipate Re Pigs rane NGA ME Trigger te Neatup the Use caution while the Blade is still hot Blade The Blade will reach the operating temperature in about one minute and will 6
6. body and clothing away from the heated components of this tool 2 Do not allow any objects liquid or metal to fall into the Heat Block holes of the tool Doing so can cause a short circuit and or electric shock 3 Do not lay the Hot Knife down on a flammable surface Use and lay this tool on a fireproof work surface only 4 Keep multiple class ABC fire extinguishers nearby 5 Use the Hot Knife in a well ventilated area only 6 Allow the Hot Knife to completely cool before storing 7 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 8 Avoid unintentional starting Prepare to begin work before turning on the tool 9 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 10 This product is not a toy Keep it out of reach of children 11 12 13 14 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained ele
7. side shields Underwriters Laboratories Inc Read the manual before set up and or use concerning Risk of Fire Al ing C Do not cover ventilation ducts ternatinigi Current A WARNING marking concerning Risk of Electric Shock Maintain Power cord properly Item 61423 For technical questions please call 1 800 444 3353 Page 7 Specifications 120V 60Hz 130W 3 3 4 with Depth Scale 5 7 16 without Depth Scale 840 F Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Functions Temperature pe scale A Scale r Screw Bracket CHICAGOGELECTRIC POWER TOOLS Page 8 For technical questions please call 1 800 444 3353 Item 61423 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TOOL SET UP Cutting Depth AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger unplug the tool from its electrical outlet and allow it to cool completely before adjusting tool or installing accessories 1 For greatest cutting depth do not attach 4 Secure the Depth Bracket with the Depth Bracket To limit cutting depth the two Acorn Nuts follow the directions below Loosen the two
8. with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOL 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGO lt ELECTRIC ITEM 61423 POWER TOOLS HEAVY DUTY HOT KNIFE Visit our website at http www harborfre ight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved 2 r No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents T E A ET 2 MaiMteCnaNnGe iin cscssccesconccrssevtavawesr noO an AS aE A AE EA 8 Parts List and Diagram
10. SING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Part Description Description 6e t y 7 Insulation 3 Heating Element 9 Temperature Knob Trigger O 7 Item 61423 For technical questions please call 1 800 444 3353 Page 11 MAINTENANCE Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us
11. b better and safer at the instructions to operate the power tool rate for which it was designed Power tools are dangerous in the hands of untrained users 2 Do not use the power tool if the Trigger does not turn it on and off 5 Maintain power tools Check for Any power tool that cannot be misalignment or binding of moving controlled with the Trigger is parts breakage of parts and any other dangerous and must be repaired condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 3 Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety 6 Use the power tool accessories and measures reduce the risk of starting tool bits etc in accordance with these the power tool accidentally instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Page 4 For technical questions please call 1 800 444 3353 Item 61423 Hot Knife Safety Warnings 1 This Hot Knife can create heat up to approximately 840 Fahrenheit Always keep fingers hands
12. ctrical shock SAFETY WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Item 61423 For technical questions please call 1 800 444 3353 Page 5 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded T
13. er the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect the extension cords from sharp objects excessive heat and damp or wet areas SAFETY Table A Recommended Minimum Wire Gauge for Extension Cords 120 240 Volt EXTENSION CORD LENGTH NAMEPLATE AMPERES at full load each cord contains at least the minimum 1 wire size required See Table A EZI 14 0 18 5 lf you are using one extension cord for more 18 than one tool add the nameplate amperes 18 and use the sum to determine the required 4 aoj minimum cord size See Table A 2 10 6 If you are using an extension cord Based on limiting the line voltage drop to outdoors make sure it is marked with the five volts at 150 of the rated amperes suffix W A W in Canada to indicate it is acceptable for outdoor use ale N 18 18 5 5 1 7 0 1 1 Symbology Double Insulated No Load Revolutions per Minute RPM WARNING marking concerning Risk e Canadian Standards Association of Eye Injury Wear ANSI approved safety goggles with
14. ools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal 3 Prong Plug and Outlet The tool must be plugged into an appropriate ee outlet properly installed and grounded in 1 Tools marked with Grounding Required accordance with all codes and ordinances have a three wire cord and three prong The plug and outlet should look like those in grounding plug The plug must be connected the preceding illustration to a properly grounded outlet If the tool See 3 Prong Plug and Outlet should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock Page 6 For technical questions please call 1 800 444 3353 Item 61423 Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The small
15. oting Possible Cause Possible Solution Hot Knife will not turn on 1 No power at electrical outlet 1 Check power at outlet 2 Trigger not pressed 2 Press and hold Trigger Hot Knife does not maintain Trigger not pressed and held Press and hold Trigger pre selected heat temperature throughout operation during operation Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service z z m zZ gt z O m Record Product s Serial Number Here Note If product has no serial number Note Some parts are listed and shown record month and year of purchase instead for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 61423 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARI
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