Harbor Freight Tools 12 Volt Marine Utility Pump Product manual
Contents
1. HERE The Inlet and Outlet Ports on the Utility Pump are both dual threaded with an Inside Diameter of 3 8 NPT and an Outside Diameter of 3 4 This allows for more versatility in selecting a suction hose and discharge hose not included with the proper threaded male or female connector See Figure A FIGURE A If you are connecting a suction hose having a threaded male connector wrap about 4 of pipe seal tape not included around the threads of the male connector Then firmly screw the male connector into the threaded female connector of the Utility Pump Repeat Page 5 this process for the discharge hose having a threaded male connector 3 Ifyou are connecting a suction hose having a threaded female connector wrap about 4 of pipe seal tape not included around the threads of the male connector of the Utility Pump Then firmly screw the female connector of the suction hose onto the threaded male connector of the Utility Pump Repeat this process for the discharge hose having a threaded female connector Note Depending on the make model of boat on which the Utility Pump will be used there are many variations as to connecting the Utility Pump to the boat s 12 Volt DC electrical system Therefore it is recommended that only a qualified technician perform this procedure Note It is highly recommended that a circuit protection device and control switch be used when permanently installing this pu2. Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine motor the belts if so equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other parts and components of the product are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS Page 8 For technical questions please call 1 800 444 3353 To take advantage of this warranty the product or part must be returned to us with transpor
3. marine applications 94639 12 VDC 110 W 4 500 RPM Utility Water Pumping Dual Threaded 3 8 18 NPT Female I D Inlet 3 4 Male O D Flow Rate 200 GPH 300 GPH Stainless Steel Pump Housing Steel Motor Housing Dimensions 5 3 4 L x 2 1 2 Dia x 4 H Note For optimal performance the suction hose not included LD must be at least the same size as the suction flange and free of air leaks All joints and connections of the suction hose should be securely tightened to prevent air from entering the suction side Use a good grade suction hose that will not collapse In addition the height from the inlet to the pump and then the height from the outlet to the discharge will greatly impact pump performance UNPACKING When unpacking make sure the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible REV 08e 10a SKU 95 6 94639 For technical questions please call 1 800 444 3353 OPERATING INSTRUCTIONS NOTE For additional reference to the parts mentioned in the following pages refer to the Assembly Diagram at the end of this manual NOTE Mount the pump permanently to a flat surface only Do not mount the Pump on a rounded surface Hardware for permanently mounting the Utility Pump is not included CONNECT DISCHARGE HOSE NOT INCLUDED HERE CONNECT SUCTION HOSE NOT INCLUDED
4. CT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 9576 94639 syed JuswaoeRdai se jjenpiaipu ajqeyieAe zou ase pue AjUO Sesodund uongisnt 10 UMOUS pue Dos due syed auoe TS JON peajsul eseyoind jo Jak pue yJUOW p109934 saqwunu jenas OU sey JONpOI SIN 31 H JOQUINN elas S jOnpoldg psoovay J yseM Duds p je s oz EE EC se bury Buuezoy 6L M S pE H SSID ve eng puol 84 BER EE ee j Duueeg ieg palees ez pT z JL useme vh MAINS PeeH SSoD pe dl l Po PUP oe IL MEU Aale pe H SSOJD 6c qyo O UL CEEE zz eas e edu ee ST eg Case oponu Z 6E9V6 pelg Joiaduill esz dio Aleng G ale pe H SSOJD pz Duupog jeg paje s epy BusnoH dunaj ez Sec eal e pura tas zz ansu z yeyse wes iz Pog JeMOd L JO pejapso Huleg ase syed y Jequunu jepow y Ajloeds syed Bunapio uayM 10ON WVYSOVIC AISINASSV GNV LSIT SLYVd 10a REV 05i 06k For technical questions please call 1 800 444 3353 Page 7 SKU 9576 94639 LIMITED 1 YEAR 90 DAY WARRANTY
5. d PACIFIC HYDROSTAR 12 VOLT UTILITY PUMP ut DD 9576 94639 OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Manual Revised 10a SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product 1 This is the safety alert symbol It is used to alert 2 you to potential personal injury hazards Obey all 3 safety messages that follow this symbol to a
6. drugs If there is any doubt do not attempt to use this product Wear eye protection Wear ANSI approved safety impact eye goggles when assembling this product Dress safely Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If REV 06g 07i SKU 9576 94639 SKU 9576 wearing a long sleeve shirt roll sleeves up above elbows Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etcetera Industrial applications must follow OSHA requirements Stay alert Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand Check for damaged parts Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace or repair damaged or worn parts immediately Replacement parts and accessories when servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from harbor freight tools Maintain this product with care Keep this product clean and dry for better and safer performance For your safety service and maintenance should be performed regularly b
7. ing in standing water or other liquids This utility pump is designed for intermittent use only Do not use the utility pump over excessive lengths of time as premature wearing will result Secure the discharge hose not included before starting the utility pump An unsecured hose may whip causing personal injury and or property damage Page 3 Page 4 Do not allow the utility pump to run dry Fill the pump 23 chamber with liquid before operation Failing to do so may damage the seal ring 22 which depends on the liquid for its lubrication In cold weather when the utility pump is not in use protect the interior of the pump from freezing by draining the liquid and pumping a permanent type automobile antifreeze containing a rust inhibitor through the system A 50 mixture with water is recommended Be sure to thoroughly flush the system with a neutralizing liquid prior to reuse of the unit If used on a boat read and understand all instructions and safety precautions as outlined in the manufacturer s manual for the boat on which the utility pump will be used Lead acid batteries generate hydrogen gas during normal operation Hydrogen gas is explosive and highly flammable If connecting the utility pump temporarily to a lead acid battery wear ANSI approved safety impact eye goggles Avoid contact with battery acid If splashed immediately wash affected area with clean water Continue washing area unti
8. l medical help is available If the utility pump is used on a boat turn off the boat ignition before making power cord 1 connections If used on a boat always connect the red power cord 1 on the utility pump to the positive side of the boat s 12 volt DC electrical system Connect the black power cord 1 on the utility pump to the negative side of the boat s 12 volt electrical system For technical questions please call 1 800 444 3353 When connecting the power cords 1 to the boat s 12 volt DC electrical system connect the red power cord first Then connect the black power cord When disconnecting the power cords from the electrical system disconnect the black power cord first Then disconnect the red power cord Turn the boat s ignition switch to its off position and disconnect the utility pump from the boat s 12 volt DC electrical system before performing any inspection adjustments maintenance or cleaning procedures on the pump DO NOT SUBMERGE THE UTILITY PUMP IN WATER People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker SKU 9576 94639 SPECIFICATIONS Model __ Motor Application 18 AWG x 19 Long Qty 2 Discharge Height SCH 9576 12 VDC 50 W 4 500 RPM Utility Water Pumping including
9. mp Refer to the section Specific Product Warnings and Precautions in this manual for further instructions INSPECTION MAINTENANCE AND CLEANING TO PREVENT INJURY ACAUTION AND FIRE FROM ACCIDENTAL OPERATION OR SPARKING Turn the Boat s Ignition Switch to its OFF position and disconnect the Power Cords 1 from the boat s 12 Volt DC electrical system before performing any inspection maintenance or cleaning 1 BEFORE EACH USE inspect the general condition of the Utility Pump Check for loose screws misalignment Page 6 For technical questions please call 1 800 444 3353 or binding of moving parts cracked or broken parts damaged electrical wiring loose or leaking suction and discharge hoses and any other condition that may affect the safe and efficient operation of the Utility Pump If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 2 WHEN NECESSARY With a clean dry cloth or vacuum remove all dirt and debris from the Utility Pump PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODU
10. tation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 e 800 444 3353 SKU 9576 94639
11. void possible injury or death DANGER indicates a A DANGER hazardous situation 4 which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with ACAUTION the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury Page 2 CAUTION D For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Keep work area clean and dry Cluttered damp or wet work areas invite injuries Keep children away from work area Do not allow children to handle this product Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking
12. y a qualified technician Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended 94639 For technical questions please call 1 800 444 3353 The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS TO AVOID SERIOUS PERSONAL INJURY AND PROPERTY DAMAGE DO NOT ATTEMPT TO USE THIS PRODUCT TO PUMP FLAMMABLE EXPLOSIVE OR CORROSIVE LIQUIDS USE ONLY A 12 VOLT DC ELECTRICAL SYSTEM TO POWER THIS PUMP Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Keep the work area free of obstructions sawdust grease oil standing water trash and other debris Avoid electrical shock Use caution when connecting the utility pump to a 12 volt DC electrical system Use caution when working with uninsulated conductors or bus bars Prevent body contact with grounded surfaces Avoid stepp
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