Harbor Freight Tools 1 in. x 30 in. Belt Sander Product manual
Contents
1. over time Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating 1 Forcing machine to work too fast 1 Allow machine to work at its own rate 2 Accessory dull or damaged 2 Keep cutting accessories sharp Replace as needed 3 Blocked motor housing vents 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 4 Motor being strained by long or Eliminate use of extension cord If an extension cord small diameter extension cord is needed use one with the proper diameter for its length and load See Table A on page 2 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Page 10 For technical questions please call 1 888 866 5797 Item 61728 Parts List and Diagram 4 4 1 4 2 4 3 4 4 5 5 1 5 2 5 3 5 4 7 10 1 12 13 14 15 16 17 18 Locking Handle Assembly 18 1 Locking Stud 18 2 Locking Handle 18 3 Spring 18 4 Screw Spark Guard Washer 5 Record Product s Serial Number Here Part Qty 21 2 22 23 24 25 26 27 28 29 30 31 32 32 1 32 2 32 3 1 32 4 32 5 32 6 32 7 32 8 32 9 32 10 32 11 33 34 35 36 36 1 36 2 37 38 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purpose2. 12 DON T OVERREACH Keep proper footing and balance at all times 13 MAINTAIN TOOLS WITH CARE Keep tools clean for best and safest performance Follow instructions for lubricating and changing accessories 14 DISCONNECT TOOLS before servicing when changing accessories such as belts 15 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in Grounding Instructions 16 17 18 19 20 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the belt is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a belt against the direction of rotation of the belt only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION R
3. 3 Prong Plug and Outlet for up to 125 V and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet Page 3 wn gt A m lt Sander Safety Warnings 10 11 12 For Your Own Safety Read Instruction Manual Before Operating Sander Wear eye protection Support workpiece with miter gauge backstop or worktable Maintain 1 16 inch maximum clearance between table and sanding belt or disc The backstop is a fence near the surface that helps the operator maintain control of the workpiece and prevents the workpiece from being pulled into the machine For safety it must be adjusted very close to the sanding surface The worktable is the surface mounted close to the sanding surface that the operator rests the workpiece against to prevent it from being pulled by the sanding surface For safety it must be adjusted very close to the sanding surface The sanding belt is designed to rotate down towards the table while the disc rotates both up from the table and down towards the table DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Movin
4. Diagram cccceeee 11 SOLU esses asada tata E E T 5 Wana eeraa 12 WARNING SYMBOLS AND DEFINITIONS wn gt mA m lt This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided AWARNING AEE oula Fedi deativor serie injury Indicates a hazardous situation which if not avoided ACAUTION gould result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Addresses practices not related to personal injury 1 KEEP GUARDS IN PLACE and in working order Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 2 REMOVE ADJUSTING KEYS AND WRENCHES 120 VOLT Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on NAMEPLATE EXTENSION CORD LENGTH 3 KEEP WORK AREA CLEAN AMPERES G at full load Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT p06 __ 16 16 Don t
5. EAD AND FOLLOW THESE INSTRUCTIONS 110 120 V Grounded Tools Tools with Three Prong Plugs 1 In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal 4 Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Item 61728 5 For technical questions please call 1 888 866 5797 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately Grounding Pin 125 V
6. Figure C 8 Place the Belt Sander on a secure workbench able to carry the weight of the Belt Sander and stock 9 Attach the vacuum hose if used to the 1 3 4 dust port on the Side Cover See Figure A Otherwise attach a vacuum bag not supplied to the port to collect the dust io Spark Guard 19 Screw 13 Figure C Spark Guard 19 installation Item 61728 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Removing and Installing Sanding Belt 1 Remove the Cover Knob 2 Rear G then remove the Side Cover 1 iael oO ee 2 Turn the Tracking Knob 28 counterclockwise to loosen the Sanding Belt 3 Tracking q F Q 3 Remove the Sanding Belt Knob gs I Cover Knob 2 4 Place the new Sanding Belt on the three pulleys Center the Sanding Belt on the pulleys 5 Tighten the Sanding Belt by turning Sanding Side the Tracking Knob clockwise until the Belt 3 c i over Rear Driven Wheel 4 appea
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 3 MACHINERY 1 K 30 BELT SANDER Visit our website at http www harborfreight com ITEM 61728 REV 14a Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved l No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents EEE E E acted setiarden ands 2 MaINtCNANCC nessi 10 Specifications cccccceceeceeeeeeseeeeeeeeeeeeees 5 Parts List and
8. g guards must move freely and close instantly The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Do not depress the spindle lock when starting or during operation Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Page 4 13 14 15 16 17 18 19 For technical questions please call 1 888 866 5797 Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to be
9. gin work before turning on the tool People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that commo
10. ired angle Use a protractor to ensure accuracy There should be no more than 1 16 distance between the Table and the Sanding Belt 3 3 Tighten the Locking Handle Sanding Set Screw gap between Sanding Belt 3 and Table 34 Table 34 Figure G Table 34 gap Locking Handle 18 2 Leveling the Table 1 Loosen the Locking Handle 18 2 by turning it counterclockwise and lean the table as far back as possible 2 Using a square sold separately verify that the Table is 90 to the belt 3 If the Table is tilted toward the front of the machine tighten the Set Screw 33 4 Ifthe Table is tilted toward the back of the machine loosen the Set Screw 5 Tighten the Locking Handle Page 8 For technical questions please call 1 888 866 5797 CENTRAL MACHINERY Item 61728 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 2 Route the power cord along a safe route to reach The work area must not allow access by children the work area without creating a tripping hazard or or pets to prevent distraction and injury exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 There must not be objects such as utility lines nearby that will present a hazard while working General Operating Instructions Note The Belt Sander is designed to 3 Turn on Power S
11. n sense and caution are factors which cannot be built into this product but must be supplied by the operator Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system Item 61728 disorders diabetes or Raynaud s Disease should 3 Use tools with the lowest vibration when there not use this tool If you feel any medical or is a choice between different processes physical symptoms related to vibration Such as tingling numbness and white or blue fingers seek medical advice as soon as possible 5 Grip workpiece as lightly as possible while still keeping safe control of it Let the tool do the work 4 Include vibration free periods each day of work 2 Donot smoke during use Nicotine reduces the blood supply to the hands and fingers 6 To reduce vibration maintain the tool as increasing the risk of vibration related injury explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS SAFETY Specifications Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Func
12. nt If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hardware 3 Replace Sanding Belts when they become e misalignment or binding of moving parts torn or worn down to the paper SARIACROHIOL DOKS panig 4 WARNING Ifthe supply cord of this e damaged electrical wiring and power tool is damaged it must be replaced e any other condition that may only by a qualified service technician affect its safe operation Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Internal damage or wear Carbon 3 Have technician service tool brushes or switch for example Tool operates Extension cord too long or Eliminate use of extension cord If an extension cord slowly wire size too small is needed use one with the proper diameter for its length and load See Table A on page 2 Performance 1 Belt dull or damaged 1 Replace as needed ence 2 Carbon brushes worn or damaged 2 Have qualified technician replace brushes
13. rs centered 1 z 6 Replace the Side Cover and Cover Knob Figure D Sanding Belt 3 access 2 7 Check and adjust Sanding Belt tracking before use a as explained in the following section TT a Adjusting the Sanding Belt Tracking 1 Turn the Belt Sander on If belt moves this way 2 Look at the Sanding Belt 3 through turn Knob the Spark Guard 19 clockwise Tracking a If itis riding on the center of the upper Knob 28 Driven Wheel 4 the tracking is correct and no further adjustment is required b If the Belt rides to the left turn the Tracking Knob 28 gradually counterclockwise until the Belt is centered c If the Belt rides to the right turn the Tracking Knob 28 gradually clockwise until the Belt is centered Figure E Tracking Adjustment Item 61728 For technical questions please call 1 888 866 5797 Page 7 m S e zZ Adjustment of Belt Support 1 Remove the Table 34 by removing the Bolt 8 and Locking Handle 18 2 as shown 2 Loosen the Bolts 14 on the Belt Support 16 3 Adjust the Belt Support to no farther than 1 16 from the back of the Sanding Belt 4 Tighten the two Cap Screws on the Belt Support 5 Replace the Table and tighten it in place Adjusting Table Angle Bolt 8 ee Locking hanas P 18 2 Figure F Belt Support 35 access 1 Loosen the Locking Handle 18 2 by turning it counterclockwise 2 Tilt the Table 34 to the des
14. s only and are not available individually as replacement parts Item 61728 For technical questions please call 1 888 866 5797 Page 11 MAINTENANCE PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or
15. tions Spark Shield Tracking Sanding Switch Locking Handle Item 61728 For technical questions please call 1 888 866 5797 Page 5 Assembly AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual 5 Replace the Side Cover 1 and ON Cover Knob 2 Side Cover Figure A Side Cover 1 removal 1 Remove Cover Knob 2 and take off the Side Cover 1 See Figure A 2 Remove the Bolt 8 from the Locking Handle 18 2 See Figure B Note Do not lose the Toothed Washer 27 under the Locking Handle 18 2 3 Place the Table 34 on the Frame 12 so that the Sanding Belt 3 fits through the slot in the Table See Figure B 4 Replace the Bolt 8 and secure it using the Toothed Washer 17 and Locking Handle 18 2 See Figure B Page 6 For technical questions please call 1 888 866 5797 secure it using the Guard Knob 2 Frame 12 Sanding Belt 3 Bolt 8 X Toothed C Washer 17 Locking Handle 18 2 g Figure B Table 34 installation 6 Loosen the Screw 13 shown in Figure C 7 Place the Spark Guard 19 on the top of the Frame and secure using the Screw 13 See
16. to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
17. use power tools in damp or wet locations 6 1 10 or expose them to rain Keep work area well lighted 10 1 12 5 KEEP CHILDREN AWAY All visitors should 12 1 16 KORAK be kept safe distance from work area 4 o not use 9 USE PROPER EXTENSION CORD Make sure your 6 MAKE WORKSHOP KID PROOF with padlocks extension cord is in good condition When using master switches or by removing starter keys an extension cord be sure to use one heavy 7 DON T FORCE TOOL It will do the job better enough toveairy the current your product wil draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating 8 USE RIGHT TOOL Don t force tool or attachment Table A shows the correct size to use depending to do a job for which it was not designed on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord and safer at the rate for which it was designed Page 2 For technical questions please call 1 888 866 5797 Item 61728 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 11 ALWAYS USE SAFETY GLASSES Also use face or dust mask if sanding operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses
18. witch sand only workpieces made of wood 4 Push workpiece against belt gradually CAUTION Do not sand stock that is too small to be to start sanding Keep hands clear and safely supported or held Sand those pieces by hand do not apply excessive force CAUTION Do not apply so much pressure on object being sanded to inhibit rotation of sanding belt Keep fingers away from the sanding belt 1 Plug Sander into wall socket or extension cord containing grounding prong 2 Turn on Power Switch momentarily to verify that Sanding Belt is tracking properly If Belt tracking needs adjustment turn Belt Sander off and refer to instructions on page 7 If the Sanding Belt is rotating properly with proper tracking the Belt Sander is ready for use 5 To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach Z O H lt aa Lu ou O CENTRAL CS MACHINERY Item 61728 For technical questions please call 1 888 866 5797 Page 9 AONVNALNIVIN Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipme
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