Harbor Freight Tools 1/4 HP Submersible Sump Pump with Vertical Float 2800 GPH Product manual
Contents
1. a pressure washer not included 5 Ifthe pump housing cannot be cleaned from the outside it must be thoroughly cleaned Unplug the power cords before maintenance Dismantle the bottom part of the pump as follows a Remove the Screws at the bottom of the Base b Remove the Base to expose the Impeller Cover and Impeller c Clean the impeller with clean water d To prevent damage do not rest the pump on the impeller or pry against the impeller e Reassemble in reverse order 6 Make sure the float switch can operate freely without obstructions 7 Replace the Sump Basin Cover Sump Pump manual For technical questions please call 1 800 444 3353 Cold Weather Storage In cold weather when the Pump is not in use protect the interior of the Pump from freezing by draining the water and pumping a permanent type automobile anti freeze containing a rust inhibitor through the system A 50 mixture with water is recommended Be sure to flush the system with a neutralizing liquid prior to re use of the Pump Parts List and Diagram See Parts List and Assembly Diagram for your model on included sheet Page 5 Troubleshooting Possible Causes Possible Solutions Pump runs but Disconnect power cords immediately Disconnect power cords immediately will not deliver to prevent damage from running dry to prevent damage from running dry any Match Pump airlock Drill a 3 16 IN diameter air bleed hole Im2. their holes but do not plug them in yet Set the sump cover aside for now Note The sump cover can also be fitted with a vent pipe if desired 4 Attach a discharge pipe to the Pump Outlet Note Wrap all threaded connections with PTFE thread seal tape GFCl Protected Receptacle Pump Cord Float Switch Cord ly Zi BPJ OA To discharge away from foundation Discharge Pipe WAA D OKIN Air Blood Outlet SS SOS SEO Figure C Outlet Pipe and Plug 5 To prevent needless cycling install a check valve onto the discharge pipe This prevents water from flowing back after the pump shuts off 6 IMPORTANT Drill a 1 g IN diameter air bleed hole through the Discharge Pipe just above the lower Base to prevent Pump airlock A small spray of water out of this hole is normal while the Pump is running 7 Install a gate valve or ball valve if required by building codes 8 The ON OFF height can be changed by adjusting the Float Switch 9 Connect additional Discharge Pipe as needed to direct the water discharge at least 3 FT away from the foundation Slope the discharge pipe downward away from the foundation The discharge should be kept as short as possible with a minimum number of turns IMPORTANT Do not exceed the Maximum Delivery Height of the Pump Page 3 10 After connecting power to the pump and Operation periodically afterwards test the pump a Fill th
3. type receptacle 2 Risk of electric shock This pump has not been investigated for use in Swimming pool areas 3 The electrical connections must be protected from moisture 4 If there is danger of flooding the electrical connections must be taken to higher ground 5 Circulation of caustic fluids as well as the circulation of abrasive materials must be avoided at all costs 6 The pump must be protected from frost 7 The pump must be protected from running dry 8 Access by children should also be prevented with appropriate measures 9 Position the Pump on a flat level solid surface Also secure the discharge pipe not included to a solid surface to ensure the stability of the Pump 10 Do not use with an extension cord If a GFCl protected outlet is not close enough to the pump contact a licensed electrician to install a new one All wiring must be performed by a licensed electrician and comply with the National Electric Code Do not remove the round grounding pin from the plug 11 Turn off power to all circuits before walking on a wet floor If you cannot turn power off first contact an electrician to turn off the power 12 Install a backup pump and or high water alarm as an additional safeguard against flooding 13 WARNING Handling the Power Cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other Page 2 For technical
4. GFCl protected outlet near pump if needed Pump does DISCONNECT POWER CORDS FIRST DISCONNECT POWER CORDS FIRST not shut off TO PREVENT SERIOUS INJURY TO PREVENT SERIOUS INJURY automatically Pump Cord not connected through Plug Pump Cord into back of Float Switch Cord plug Float Switch Cord plug Float Switch stuck Check for free movement of Float Switch Clear debris away from beneath Float Switch Check valve not installed Make sure check valve is properly properly or functioning installed and in working order Defective Float Switch Unplug Pump from its electrical outlet Do not use until qualified technician checks Pump for proper operation Disconnect power supply before service Follow all safety precautions whenever diagnosing or servicing the tool Page 6 For technical questions please call 1 800 444 3353 Sump Pump manual LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liabl
5. LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List and Assembly Diagram Part Description Qty 3 Moor J 1 4 impeller 1 a Lo 7 Screw 7 8 FloatSwitch 1 9 inet y 1 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 800 444 3353 SKU 68455 PaAuIrionY DROS IAR Sump Pump Safety Warnings Installation and Operation Instructions AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS SUMP PUMP SAFETY WARNINGS INSTALLATION AND OPERATION INSTRUCTIONS AND THE SPECIFICATION SHEE
6. PauIribny DROS IAR 1 4 HP Submersible Sump Pump with Vertical Float Switch Item 68455 Specifications Float Switch Operation Height 7 1 IN ON 2 8 IN OFF Electrical Requirements 120V 60Hz 6 4A Power Cord Length 10 FT Maximum Capacity 2800 GPH Maximum Delivery Height 22 FT Discharge Size oe bate g includes 1 25 IN Adaptor Maximum Water Temperature 77 F 25 C US 252728 AWARNING Read the separate Sump Pump Safety Warnings Installation and Operation Instructions before using this product Failure to do so can result in serious injury SAVE THIS SPECIFICATION SHEET AND THE SUMP PUMP SAFETY WARNINGS INSTALLATION AND OPERATION INSTRUCTIONS FOR FUTURE REFERENCE When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS
7. T FOR FUTURE REFERENCE When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Note There may be some slight differences in the appearance of the various sump pumps however the instructions in this manual apply to all of such pumps provided by Harbor Freight Tools Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Before start up note the following The pump can be connected to any shock proof plug which has been installed according to regulations The plug must have a supply voltage of 120 V at 60 Hz CAUTION This pump has been evaluated for use with water only AWARNING IMPORTANT For your own safety before starting to run the pump please have the following items checked by an expert 1 Risk of electric shock This pump is supplied with a grounding conductor and grounding type attachment plug To reduce the risk of electric shock connect only to a properly grounded grounding
8. e basin to above the Float Switch Operation After reading these instructions ON Height The pump should start pumping consider the following points before starting the pump b The pump should pump the water down 1 Verify that the pump rests on the floor of the shaft to below its Float Switch Operation OFF if it is not suspended by the handle Height and then stop pumping c If the water drains back into the basin and 2 Verify that the delivery pipe is properly connected restarts the pump make sure the check 3 Verify that the electrical connection is valve is properly installed and working 120 V 60 Hz and GFCl protected Also make sure that all pipe connections are tight 4 Verify that the electrical socket is in good condition Note It is the owner s responsibility to ensure the float switch is properly connected to the pump and can 5 Verify that water and moisture cannot operate properly and freely without obstructions get near the power supply socket 6 Verify that the pump is installed so as to prevent running dry 7 Verify that the power cords do not have excess slack in the Sump Basin to prevent it from interfering with the Float Switch Secure them to the Discharge Pipe if needed 8 Dry the floor and your hands then plug the Float Switch Cord into a grounded GFCl protected receptacle 9 Plug the Pump Cord into the back of the Float Switch Cord s plug The pump will then be on standby GFCI Protec
9. e for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS GHYORUS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Ain 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 91302 800 444 3353 www harborfreight com
10. h a shock proof plug according to regulations The pump is designed to be connected to 120 V 60 Hz Ground Fault Circuit Interrupter GFCI protected safety socket 2 Make sure that the socket is sufficiently secured and is in excellent condition 3 When the plug is inserted into the socket the pump will be on standby 4 Connect the Pump Power Cord only through the Float Switch Cord plug to prevent dry running Sump Pump manual AWARNING If either power cord or plug is damaged do not use the pump The power cord or plug may only be repaired by a certified electrician Areas of use 1 This pump is designed to pump clear water only 2 This pump is designed for use as a basement pump When installed in a shaft this pump provides some protection from basement flooding 3 This pump can also be used to transfer water e g household farming plumbing Installation Instructions 1 Construct a basin that is at least 22 IN deep and at least 14 IN in diameter N x g FO if Ls 7 INN at 14 gy IN diameter Figure A Sump Basin 2 Position pump on solid surface so that the Float Switch is away from the inlet pipe and at least 1 IN away from all obstructions throughout its movement Sump Cover Figure B Pump Position Sump Pump manual For technical questions please call 1 800 444 3353 3 Fita sump cover with a hole for the output pipe and power cords Thread the Power Cords through
11. peller trapped in an air bubble through the Discharge Pipe just above the Lower Base 2 Shut off valve closed if installed 2 Open valve 3 Filter clogged 3 Clean out dirt and debris from filter 4 Impeller clogged 4 Remove Volute Clean out dirt and debris from Impeller Then replace Volute Discharge Pipe frozen or blocked Thaw pipe and or remove debris 6 Optional check valve stuck or 6 Examine and correct check valve installed backwards Pump won t 1 Check power connections and circuits fuses 1 Consult with an electrician Start or run Water level too low Allow water level to rise above the Float Switch Operation ON Height or move Pump to a lower location Filter clogged Clean out dirt and debris from filter 4 Impeller clogged 4 Remove Volute Clean out dirt and debris from Impeller Then replace Volute Motor damaged or worn out Pump must be replaced Excessive noise 1 Debris in impeller Remove filter if equipped or vibration Clean impeller Then replace filter Discharge pipe restricted Clean pump and discharge pipe Straighten flexible hose Worn bearings Pump must be replaced Pump starts Water temperature too high Do not exceed 77 F 25 C and stops too Back flow of water from discharge pipe Install or inspect optional check valve frequently Extension cord used Eliminate use of extension cord Have licensed electrician install
12. questions please call 1 800 444 3353 reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq 14 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Fluid Type The Pump is designed for use with water with a maximum temperature of 77 F 25 C Do not use the pump for other fluids especially not fuels cleaning fluids or other chemical products Specifications See Specifications for your model on included sheet Installation The submersible motor pump must be installed in a stationary position with either a A fixed pipeline or b A flexible hose pipe Please note Do not install the pump by suspending it unsupported from its delivery pipe or power cords The pump must be suspended from the handle or be placed on the bottom of the shaft To ensure that the pump works properly keep the bottom of the shaft free from sludge and dirt of all kinds N If the water level sinks too low any sludge in the shaft will dry out and stop the pump from starting To help ensure the pump will start as required check the pump regularly with start up tests Power Supply The pump is equipped wit
13. ted Receptacle vy N N Pump Cord Float Switch Cord Figure D Outlet Pipe and Plug Page 4 For technical questions please call 1 800 444 3353 Sump Pump manual Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unplug the Pump from its electrical outlet and ALLOW TO COOL FOR AT LEAST 2 HOURS before performing any inspection maintenance or cleaning procedures 1 Before each use inspect the general condition of the Pump Check for cracked or broken parts damaged electrical wiring clogged Impeller Cover Impeller Discharge Pipes leaks and loose connections and any other condition that may affect safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 2 Keep the Sump Basin clean Clean out the sump basin regularly and keep the cover in place to keep it clean Sand and other debris can interfere with pump operation can block the air bleed hole or can cause premature wear 3 Clean out the air bleed hole periodically Quarterly Maintenance The below maintenance must be performed at least once every 3 months under optimal conditions For frequent use or dirty areas more frequent maintenance is required 1 Remove the Sump Basin Cover Clean sludge and debris from the bottom of the shaft Rinse the housing off with clean water o wp Clean fibers from inside the pump housing with
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