Harbor Freight Tools 1_1/2 ton Lever Manual Chain Hoist Product manual
Contents
1. Figure A Incorrect and Correct Hook Attachment o Do not turn the Brake Knob if equipped to lower a load p Do not leave load suspended when unattended Load brake is intended to support load only temporarily q Lift load slightly off ground and stop to test load brake before each lift please call 1 800 444 3353 Page 3 WARNING Verify that the load weighs 67144 1 4 Ton less than the capacity of your Hoist model Operating Instructions as listed in the Specifications chart Attachment point must be rated to support the combined weight of hoist and load Read the ENTIRE IMPORTANT SAFETY INFORMATION section atthe 1 Attach the Hoist to the connection beginning of this manual including point by sliding the Top Hook onto it all text under subheadings therein The Top Hook must fit the connection point before set up or use of this product securely with the safety latch fully engaged as shown in Figure A on the right Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Top Hook Pe Figure A Incorrect and safety latch Correct Hook Attachment 2 Turn the Selector Lever to the neutral position see Figure C to disengage the ratchet Selector Lever Lever Handle Selector Lever Figure C 67144 Selector Lever safety latch Neutral Position 3 Pull the load chain by hand and attach the Load Hook to the l2. Hauliviaster Lever Chain Hoist Item 67144 1 4 Ton Item 96482 3 4 Ton Item 66106 1 1 2 Ton AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11e 67144 1 4 Ton 500 Ib Rated 96482 3 4 Ton 1 500 Ib Capacity 66106 1 1 2 Tons 3 000 Ib Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on th
3. 1 2 2 2 2 1 1 1 1 1 1 4 Lever Chain Hoist 66106 and 96482 Assembly Diagram 13 QMS 27 IMPORTANT When ordering parts specify which SKU the parts are for For technical questions please call 1 800 444 3353 Page 11 Lever Chain Hoist Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanati
4. ARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Parts Lists and Diagrams 67144 Parts List IMPORTANT When ordering parts specify which SKU the parts are for Part Description _ Qty 1 label i 2 GearCase 1 2 2 6 Lifting Shaft 8 Stay Bota 2 9 TopHox_ tt 1 1 1 1 1 Page 8 For technical questions please call 1 800 444 3353 Part __ Description Flat Washer Slot Knob 1 2 5 5 Split Pin 1 1 1 1 1 1 1 1 1 Lever Chain Hoist weibeig Ajquessy pt9 104 aie syed y NYS YoIUM Ajloeds INVLYOdNI sued Buuapio u yM Lever Chain Hoist For technical questions please call 1 800 444 3353 Page 9 66106 and 96482 Parts List IMPORTANT When ordering parts specify which SKU the parts are for Part Description _ Qty 6 Handie Case 1 8 BrakeDisc_ 2 9 RatchetDisk_ 1 20 HexNut Soe 21 SpringWasher 6 Page 10 For technical questions please call 1 800 444 3353 Description Paw o o Load Hook Li Part p 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 1 1 1 2 1 1 1 1 2
5. a clean and well lit Cluttered or dark areas invite accidents b Keep children and bystanders away while operating tools Distractions can cause you to lose control c Connect the Hoist to solid beam capable of supporting the weight of the Hoist and equipment being lifted Lever Chain Hoist 2 Personal safety a Stay alert watch what you are doing and use common sense when using a tool Do not use tools while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a tool may result in serious personal injury b Use personal protective equipment Always wear eye protection Wear hard hat Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts d Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved 3 Tool use and care a Store idle tools out of the reach of children and do not allow persons unfamiliar with this tool or these instructions to operate the tool Tools are dangerous in the hands of untrained users b Inspect before every use Check
6. adings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Top Hook safety latch Brake Knob Selector Lever Lever Handle 1 safety latch f n bon h S n Load Hook n Li Figure F 66106 96482 Controls Page 6 For technical questions please call 1 800 444 3353 WARNING Verify that the load weighs less than the capacity of your Hoist model as listed in the Specifications chart Attachment point must be rated to support the combined weight of hoist and load 1 Attach the Hoist to the connection point by sliding the Top Hook onto it The Top Hook must fit the connection point securely with the safety latch fully engaged as shown in Figure A on the right Figure A Incorrect and Correct Hook Attachment 2 Turn the Selector Lever to the neutral position see Figure G to disengage the ratchet ONLY IF UNLOADED turn Brake Knob counterclockwise to release load holding brake Selector Lever Figure G 66106 96482 Selector Lever and Brake Knob N Neutral Position 3 Turn the Brake Knob counterclockwise until it stops to release the load holding brake WARNING DO NOT TURN THE BRAKE KNOB COUNTERCLOCKWISE UNLESS NO LOAD IS SUPPORTED 4 Pull the load chain by hand and attach the Load Hook to the load The safety latch should be full
7. cally explained in this manual must be performed only by a qualified technician Do not use damaged equipment If abnormal noise occurs have the problem corrected before further use il 2 Lever Chain Hoist For technical questions please call 1 800 444 3353 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation AFTER USE clean surfaces of the tool with clean cloth WEEKLY lubricate all chain links Apply new lubricant on top of the old layer of lubricant PERIODICALLY lubricate the moving parts of the Hoist with white lithium grease but not the braking system Page 7 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT P
8. e labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Page 2 For technical questions please call 1 800 444 3353 CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Safety Rules WARNING Read all safety warnings A and instructions Failure to follow the warnings and instructions may result in serious injury Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 Work area safety a Keep work are
9. for e damaged worn or deformed stretched chain links or hook e damaged disabled or missing safety latch e misalignment or binding of moving parts e breakage of parts and e any other condition that may affect the tool s operation If damaged have the tool repaired before use Many accidents are caused by poorly maintained tools c Do not lift lower pull anything beyond rated capacity Be aware of dynamic loading Lever Chain Hoist For technical questions Sudden load movement may briefly create excess load causing product failure Do not jostle or twist a suspended load move item to the work area lower and release the Hoist before beginning work d Do not use the Hoist to lift a person or animal e Do not work underneath a suspended load f Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement g This product is not a toy Keep it out of reach of children h Do not lubricate the braking system i Do not operate with twisted chain j Do not use handle extension to increase force on the handle k Do not insert bolt between chain links to splice chain Do not use a hammer to force hook chain into place Do not attach hook tip onto chain n Attach hook completely around attachment point and make sure the safety latch closes properly as shown in Figure A right
10. oad The safety latch should be fully engaged Do not suspend a load on just the Load Hook end of the hook see Figure A Figure B 67144 Controls Page 4 For technical questions please call 1 800 444 3353 Lever Chain Hoist 4 Move the Selector Lever to the up position 6 If the load is to be moved lower it close to the see Figure D and ratchet the ground prior to attempting to relocate the load Lever Handle to lift the load Do not touch the Selector Lever until the load is ready to be lowered 7 To lower the load turn the Selector Lever to the down position see Figure E and ratchet until the load is resting fully on the work area Figure D 67144 Selector Lever j A Up Position Note If there is slack in the load chain you may need to pull on the load chain slightly to get the ratchet to engage until the slack is taken up Figure E 67144 Selector Lever Down Position 5 Lift load slightly and stop momentarily to make sure the load brake works before proceeding 8 Disconnect Hoist clean then store the tool indoors out of children s reach WARNING Keep bystanders and pets away when a load is raised Do not work under a raised load Lever Chain Hoist For technical questions please call 1 800 444 3353 Page 5 96482 3 4 Ton and 66106 1 1 2 Ton Operating Instructions A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subhe
11. on of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Hauliviaster 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353
12. y engaged Do not suspend a load on just the end of the hook see Figure A Lever Chain Hoist 5 WARNING Turn the Brake Knob 9 clockwise until it stops before lifting or lowering a load 6 Move the Selector Lever to the up position see Figure H and ratchet the Lever Handle to lift the load Turn Brake Knob clockwise to engage brake Figure H 66106 96482 Selector Lever and Brake Knob U Up Position Note If there is slack in the load chain you may need to pull on the load chain slightly to get the ratchet to engage until the slack is taken up 7 Lift load slightly and stop momentarily to make sure the load brake works before proceeding WARNING Keep bystanders and pets away when a load is raised Do not work under a raised load 8 If the load is to be moved lower it close to the ground prior to attempting to relocate the load Do not touch the Selector Lever until the load is ready to be lowered p A AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE To lower the load turn the Selector Lever to the down position see Figure and ratchet until the load is resting fully on the work area WARNING DO NOT LOWER BY TURNING BRAKE KNOB OR LOAD WILL FALL 66106 96482 Selector Lever D Down Position 10 Disconnect Hoist clean then store the tool indoors out of children s reach User Maintenance Instructions for all lever chain hoists Procedures not specifi
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