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GTO GP-SW050 User's Manual

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Contents

1. Z Clevis Pin i A VAS Reducer Arm Hairpin Clip Closing CAUTION DO NOT STAND Fig 5 IN THIS AREA 6 Unfold the arm to approximately a 5 10 angle Fig 4 7 Use CLOSE button on control board to move operator arm reducer arm to the gate CAUTION Be careful not to stand in the gray area surrounding the operator Fig 4 Be prepared to stop using the STOP button when the gate arm and reducer arm near the desired position NOTE Use JOG buttons to fine tune the position 8 Mark the position of the gate bracket holes on the gate drill holes and mount bracket 9 Fit the end of the operator arm into the gate bracket and attach using clevis pin and hairpin clip Fig 5 NOTE Gate Arm s length can be adjusted by rotating the gate arm s tube before mounting it to the gate bracket Fig 5 Fig 6 15 Control Board Descript MON OY Uu B UN E 25 COM 12V OPEN COM COM 12V OPEN COM EXIT SHADOW COM 12V OPEN COM SAFETY ALARM GTO LOOP DETECTORS av vd 3 04 20V E E a OPEN EDGE CLOSE EDGE AT OPEN LIMIT PRISON GTO Inc Tallahassee FL SX4000 Logic Board Rev E BLDC Motor Control Connection Limit Sensor Connection Alarm Buzzer Connection 12Vdc Accessory Power Dual Link Connection Relay Output To Control Lock Relay Output To Indicate Gate s R
2. OWNER S MANUAL GP SW050 Residential Duty Swing Gate Operator With Inherent UPS Battery Back up System TWO 12VDC U1 230A BATTERIES ARE REQUIRED BUT NOT INCLUDED 8g DO NOT Install This Operator Without Safety Edges and Photo Beams S 2 APPROPRIATE ENTRY EXIT DEVICES WILL BE REQUIRED SEE YOUR DEALER 2 8 A 29 This product meets and exceeds the requirements of UL 325 gate operator safety standards 7 LISTED 921 2 For more information on GTOS full line of automatic gate openers and access controls visit our website at www gtoaccess com OE The GP SW050 automatic gate operators are intended for use with vehicular swing gates The operators can be used in Class I II 11 and IV applications VEHICULAR GATE OPERATOR CLASS CATEGORIES Class I Residential Vehicular Gate Operator A vehicular gate operator or system intended for use in a home of one to four single family dwelling or a garage or parking area associated therewith Class Il Commercial General Access Vehicular Gate Operator A vehicular gate operator or system intended for use in a commercial location or building such as a multifamily housing unit five or more single family units hotel garages retail store or other building servicing the general public Class III Industrial Limited Access Vehicular Gate Operator A vehicular gate operator or system intended for use in an industrial locatio
3. 850 575 0176 for more information GTO MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREB Y DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of GTO with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall GTO be liable for consequential incidental or special damages Installation Checklist The installation of this operator conforms to CLASS The installer verifies that each item must be checked _____ Required safety edges or photo beams were installed Customer was informed that this gate is for vehicular use ONLY Pedestrians MAY NOT use this gate ____ A separate gate or entrance was installed for pedestrian use _____ All warning signs and labels were installed as specified in the IMPORTANT SAFETY INSTRUCTIONS Safety instructions were reviewed with the customer The IMPORTANT SAFETY INSTRUCTIONS manual was given to the customer Customer was asked to fill out customer support card and mail it to GTO Inc Customer was asked to retain all receipts receipts provide proof of warranty Customer was asked to ret
4. A One or more contact sensors shall be located at the leading edge trailing edge and post mounted both inside and outside of a vehicular swing gate system B Ahardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage C A wireless contact sensor such as one that transmits radio frequency RF signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction A wireless contact sensor shall function under the intended end use conditions 3 For gate operators utilizing an actuating device requiring continuous pressure to maintain opening or closing motion of the gate Type D in accordance with UL 325 51 8 4 e A The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving B Warning signs see page 6 shall be placed adjacent to the controls C No other activation device shall be connected ENTRAPMENT ALARM UL 325 30A 1 1A The GP SWO050 operators are designed to stop and reverse for 2 seconds when the gate comes in contact with an obstruction or when an object activates the non contact sensors Additionally these operators are equipped with an audio entrapment alarm which will function if the unit obstructs twice while
5. Activation of this input will close the gate if it is idle AND not already at the closed position Activation of this input while gate is opening will stop the gate STOP For use with 3 button control station that has NORMALLY CLOSED STOP button Activation of this input will stop the gate Jumper W1 must be cut when using normally closed STOP button A normally closed button must be connected to STOP and COM in order for gate to operate COM Circuit common reference for all accessory inputs Three 3 terminals to provide extra common connection point 20 ps LE uae 0 E o OF 12v power supply can be used for loop detectors receivers photo beams keypads and other accessories SSSSSSE6 3 Button Station SS GTO Photo Beams Siren Activated Entry Device jen GTO Universal Receiver Refer to Universal Receiver manual for additional connections GTO Exit Wand Refer to Exit Wand manual for additional connections Edge Sensor NOTE Connections are for typical applications There may be additional connection options for applications that are not illustrated here GTO Keypad 21 Output Connections Note e Maximum rating for all relay outputs are 24Vac dc 1 Amp e relay outputs are dry contact no voltage switching All outputs have corresponding LED indicator for diagnostic purposes The correspondin
6. the unit may beep once every 5 seconds until the new batteries can be fully charged 30 60 minutes charging time 13 Gate Arm Connection Overview Right Mounted Arm Center point of gate hinge to center of gate bracket pin Center point approximately 50 of gate hinge Column Range of Arm Movement a 607 175 lt Housing Pivot point of operator Opened Gate CAUTION DO NOT STAND IN THIS AREA IMPORTANT Be sure the operator housing will not be hit by a fully open gate and that the gate column will not interfere when housing is installed Ay NOTE All work on operator requires disconnecting AC power and batteries 1 14 Connecting the Gate Arm to the Gate on J Output Shaft q 1 Install the key into the output shaft Fig 1 2 Fit the end of the reducer arm onto the output shaft as shown and tighten the bolts Fig 2 dr 3 Turn the povver on A SIMUL 4 Set DIP switch 1 to designate the operator arm as left or right Fig 3 MATE EE 1 nu right is shovvn here 5 Manually move gate to the closed position Fig 4 Fig 3 Gate Bracket Closed Gate LI LI LI imi LI LI LI LI imi o LI LI LI LI Operator Arm
7. 5 6 before fastening the housing to the operator 1 Lower the operator housing into 2 Pull sides out slightly so that the position over the operator housing sits into place properly over the base 3 Fasten the housing to the operator with 2 Washers and 2 Allen Bolts Allen Bolts with 5mm key Washers The installation is complete Test the operator accessories and safety devices for correct function Read and fill out the INSTALLATION CHECKLIST on the back cover of this manual 25 Installing a Dual Gate Operator System IMPORTANT With a dual gate system certain control board settings and connections are required on the MASTER unit only and some are required on both the MASTER and the SLAVE unit The list below gives an overview Gate Sequencing DIP 2 on Master Unit Alarms wired to MASTER only Entry Devices can be wired to either unit Adjustable Auto Close MASTER controls opening and closing for both gates Locks controlled by the MASTER unit Setting Limits set DIP 3 on each operator to MASTER position OFF in order to set the limit for each gate After the limit is set DIP 3 can be set to SLAVE ON position for dual mode operation Dual Gate Link Connection These two 2 terminals provide communication connections for dual gate applications where one unit operates as a master and the other a
8. SHOULD CROSS THE PATH OF A MOVING GATE During Installation 1 Install the gate operator on the inside of the property and fence line DO NOT install an operator on the outside of the gate where the public has access to it A 2 Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched A 3 Determine the best obstruction sensing setting for this installation The gate MUST stop and reverse on contact with an obstruction After adjusting the force or the limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death see page 18 A 4 Additional safety equipment such as photo beams and safety edges MUST be installed to prevent bodily injury see page 9 A 5 Mount access controls away from the gate minimum distance is 10 feet The user must have full view of the gate but be unable to touch it while operating the controls 6 Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate 11 After Installation 1 Review ALL safety instructions with the consumer end user and explain the basic operation and safety systems of the entire gate operator system 2 Inform the consumer end user that servicing of the operator must only be done by an experienced technician 3 Attach the warning signs included to each side of the gate to alert public of automatic gate operat
9. applicable if and only if all the following conditions are valid DIP switch 3 is OFF Master mode Dual Link cable is connected Slave mode is detected from the second board DIP switch 3 of the second board is ON Ifthe above conditions are not met the board will default to single gate operation If DIP 3 is OFF Master OFF Slave gate will open after the master gate ON Slave gate will open simultaneously with the master gate DIP 3 MASTER SLAVE applicable to dual gate installation only NOTE This DIP switch is applicable if and only if all the following conditions are valid Dual Link cable is connected The second operator is detected by the master Ifthe above conditions are not met the board will default to single mode operation If DIP 3 is OFF Master OFF Master mode operation in dual gate installation if slave setting is detected from the other board ON Slave mode operation in dual gate installation if master setting is detected from the other board Control board is non functional if master operator is not detected DIP 4 FAIL SAFE FAIL SECURE OPERATION OFF Fail safe mode When low battery and no AC power conditions are detected These switches are for dual gate the gate will automatically run to the opened position The applications only See page 26 for gate will remain at the open position until AC power is restored dual gate setting
10. be disabled until Battery Connections AC power is restored and the battery Battery Voltage voltage has reached 26 vdc Load Test Battery If 4 dip switch is in the FAIL SECURE position and the gate at the CLOSED Limit the operator will be disabled until AC power is restored and the battery voltage has reached 26 vdc 1 beep with 2 seconds The revolution counter circuit board is 1 Check Connections for Limit pause not being detected Sensors on Logic Board 2 beeps with 2 seconds The logic board does not detect the Check BLDC Speed Control pause motor drive board connections connections on Logic Board and Motor Drive Board 3 beeps with 2 seconds The gate has traveled outside the Check Limit Sensor Connections pause maximum allowable limit of the on Logic Board operator 4 beeps with 2 seconds The motor has moved in the wrong Check BLDC Speed Control pause direction connections on Logic Board and Motor Drive Board 5 beeps with 2 seconds No movement was detected from the Check path of Gate for pause motor twice obstructions Check to ensure motor is not jammed 30 GP SWO50 Visual Feedback SYMPTOM DIAGNOSIS CHECK 0 Cycle LED ON brightly Cycle terminal shorted to Com Push button or key on keypad is Status Light flashes stuck Wire between push button keypad etc and cycle terminal is shorted Check terminal voltage with respect to Com to ensure you read 12 vdc Safety LED ON Safety terminal shorted to Com P
11. DOW will continue to open Iur Activation of this input while gate is idle will prevent gate from closing SAFETY OPEN EDGE 3 SHADOW Typically for use with loop detector device This input is only monitored when the gate is at the fully open position At any other position activation of this input has no effect on gate operation Activation of this input while gate at the fully open position will prevent gate from closing 4 OPEN EDGE Typically for use with safety edge device Activation of this input while the gate is opening will cause the gate to stop and reverse direction for approximately 2 seconds Activation of this input while the gate is closing has no effect gate will continue to close Activation of this input while gate is idle will prevent gate from opening 5 CLOSE EDGE Typically for use with safety edge device Activation of this input while the gate is closing will cause the gate to stop and reverse direction for approximately 2 seconds Activation of this input while the gate is opening has no effect gate will continue to open Activation of this input while gate is idle will prevent gate from closing 6 OPEN Typically for use with exit loop or wand Activation of this input will open the gate if it s not already at the open position Activation of this input while at open limit will restart the auto close time if enabled 7 CLOSE Typically for use with 3 button control station
12. ECT AC POWER BEFORE ADJUSTING OR SERVICING IT Maintenance Schedule Test the operator accessories and safety devices monthly Service the gate operator accessories and safety devices regularly Maintenance Checklist Test the safety edges to make sure the gate responds Check the obstruction settings both open and close modes see page 18 Check for wear on all moving parts and tighten bolts as necessary Check the gearbox for any sign of oil leakage If the gearbox is leaking call the GTO Service Department for assistance Check hinges on the gate and lubricate if needed Check for loose or corroded wires Make sure the warning signs see page 5 are installed 29 TroubleShooting Guide A A WARNING ALWAYS TURN OPERATOR OFF AND DISCONNECT BATTERIES BEFORE ADJUSTING OR SERVICING IT GP SW050 Audible Feedback SYMPTOM DIAGNOSIS CHECK One beep every 5 seconds There is no AC power present GFI when the gate is in motion Circuit Breaker Connections in the Field Wiring Connection Compartment The battery voltage is low Battery Connections Battery Voltage Load Test Battery One beep every 10 seconds The battery is critically low GFI when the gate is idle Circuit Breaker If 4 dip switch is in the FAIL SAFE Connections in the Field Wiring position and the gate is at the OPEN Connection Compartment Limit the operator will
13. L 325 STANDARDS Maximum Gate 650 Ib 295 4 kg 16 ft 4 9 m us Voltage 110 Vac Frequency 60 Hz Power 300 W Liste Class II Ill and IV Vehicular Swing Gate Operator H XXXXXXX Serial Number XXXXXXXXXX TO MANUALLY OPEN AND CLOSE THE GATE 1 Turn control box power switch OFF 2 Disconnect operator arm from gate brackets 3 Manually swing gate to desired position Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving xx xx xx GTO Inc Tallahassee Florida USA GP SVVO50 Product identification and manual operation instruction label 1 installed on cover Technical Specifications Motor e Brushless DC motor 24VDC 300 watts 2 V Horsepower e Maximum motor current 20Amp 2500 RPM Open and close time for 90 opening is approximately 15 seconds Gear Reducer e Aluminum Cased 1200 1 size 40 63 compound worm reducer with ball bearings Permanently lubricated with synthetic gear oil oil specifications 5w 30 Mobil 1 recommended Power 120 vac 060 Hz with inherent 24 vdc battery backup e Batteries are required two 12 vdc U1 230A minimum cold crank amps wired together in series 100 cycles in backup typical for minimum size battery 15 amp circuit breaker on dedicated circuit On board 120 vac outlet for accessories that pull no more than 1 amp of current Control e Microcontroller based logic control board Adjustable autoclose Independent obs
14. ain IMPORTANT SAFETY INSTRUCTIONS etc for future reference The completed installation was photographed from both the front and back of the gate Photo was dated Customer s Signature Date Installer s Signature Date 2008 GTO Inc www gtoaccess com
15. ed to stop the gate when it reaches the closed position CLOSED LIMIT SETTING 1 If not already closed press and release the close button 2 Press and release the CLOSE button on the board and be prepared to press the STOP button when the gate reached the desired closed position limit 3 TheJOG buttons can be used to bring the gate to the precise closed position The JOG buttons will slowly run the gate when pressed and stop the gate when released 4 Once at the desired closed position press and hold the SET LIMIT button for 3 seconds or until the alarm sounds and STATUS LED is on At this time release the SET LIMIT button 5 Open the gate to allow it to stop on its own 6 Open and close the gate to verify proper operations If limits are not set properly redo limit setting steps above NOTE f limits are too short use jog button to move arm short distances to stop gate at the precise open or closed position Rec lt lt lt JOG gt gt gt 2 CUT TO USE i BUTTON TEST SWITCHES GTO Inc Tallahassee FL SX4000 Logic Board Rev E 17 Stall Force and Auto Close Adjustments Stall Force Adjustment IMPORTANT For safety reasons the STALL FORCE potentiometers are set at the 10 oclock position at the factory The obstruction sensitivity is independently adjustable for each direction of travel Upon sensing an obstruction the gate will stop and reverse direction for appro
16. epair SEEVIGB n oc ds A ACA TG 33 Installation CheckIIsE oneri t bera meret eU E Back Cover Important Safety Instructions SAFETY INSTRUCTIONS FOR THE GP SW050 SWING GATE OPERATORS Because automatic gate operators produce high levels of force all system designers installers and consumers have an obligation to know the potential hazards associated with improperly designed installed or maintained gate operator systems Keep in mind that the gate operator is just one component ofthe total gate operating system Each component must work in unison to provide the consumer with convenience security and safety This manual contains various safety precautions and warnings for the system designer installer and consumer Becausethereare many possible applications ofthe gate operator the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature They do however provide an overview of the safe design installation and use of this product CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS WARNINGS AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN INSTALLATION AND USE OF THIS PRODUCT The precautions and warnings in this manual are identified with these A A warning symbols This A symbol identifies the conditions that can result in serious injury or death from electrical shock This A symbol identifies the conditions that can result in damage to the operator o
17. ety Edge VVarning Sign Safety Edge Receiver A I Use PVC conduit for Receiver wire Photo Beams bs x r L AC POWER Safety Edge Photo Beams Use rigid conduit for inbound AC wire Photo Beam Photo Beam Using the Mounting Template The mounting template see insert is designed to simplify mounting the operator It provides the installer with the proper locations for running power and accessory wiring conduits The template is also marked with the correct distance between the operator mounting holes and shows the installer how to position the operator for the correct clearance between the housing and the gate NOTE The operator must be securely mounted on a level concrete pad If you do not have an existing pad to work with be sure to install wiring conduit before pouring concrete You must use 5 3 8 diameter wedge type mounting anchors washers and nuts not included to mount the operator on the pad Study the mounting template Lay the mounting template on the level concrete pad and markthe pad according to the instructions on the template Before mounting the operator check the following Theconcrete pad is level 6 3 8 diameter mounting anchors are in their correct positions Conduit for power and accessory wiring is installed Mounting Operator Concrete mounting pad 16 in x 16 in Consult local buildi
18. g LED indicator will be lit when its relay is activated 1 CLOSED 1 and CLOSED 2 At closed limit relay output These two 2 terminals are shorted when gate is at the closed limit 2 RUN 1 and RUN 2 Gate moving relay output These two 2 terminals are shorted whenever the gate is moving running 3 LOCK COM and LOCK N O LOCK N C Lock relay output This relay output is designed for use with either mechanical or mag lock device The relay is activated releasing the lock during the first and the last 2 4 seconds of gate running Example A Mag Lock Connection Use LOCK COM and LOCK NC terminals The diagram below is for a typical mag lock connection Refer to the mag lock manual for detailed operations Example B For locks that are energized to release Use LOCK COM and LOCK NO terminals Example A RUNNING ms Mag Lock 24vDC Max 1 Amp Max To positive terminal of mag lock power supply To negative terminal of mag lock power supply Example B RUNNING ms Lock Coil or Controller 24vDC Max 1Amp Max To positive terminal of Lock power supply To negative terminal of Lock power supply 22 Accessory Power Supply Connection 12Vdc 300 mA maximum power supply for additional accessories If you lose power to your accessories the accessories are protected by a poly fuse Disconnect accessories and allow poly fuse to cool dow
19. hoto beam or loop detector is brightly Status Light sensing a presence flashes Relay on photo beam or loop detector is shorted or latched Wire between photo beam or loop detector and safety terminal is shorted Check terminal voltage with respect to Com to ensure you read 12 vdc Shadow LED ON Shadow terminal shorted to Com Photo beam or loop detector is brightly Status Light sensing a presence flashes Relay on photo beam or loop detector is shorted or latched Wire between photo beam or loop detector and shadow terminal is shorted Check terminal voltage with respect to Com to ensure you read 12 vdc Open Edge LED ON Open Edge terminal shorted to Com Edge sensor is sensing an brightly Status Light obstruction flashes Relay from edge sensor is shorted or latched Wire between edge sensor and open edge terminal is shorted Check terminal voltage with respect to Com to ensure you read 12 vdc 31 SYMPTOM DIAGNOSIS CHECK O Close Edge LED ON Close Edge terminal shorted to Edge sensor is sensing an brightly Status Light Com obstruction flashes Relay from edge sensor is shorted or latched Wire between edge sensor and open edge terminal is shorted Check terminal voltage with respect to Com to ensure you read 12 vdc Open LED ON brightly Open terminal shorted to Com Push button is stuck Status Light flashes Exit wand Loop detector Photo beam etc is sensing a presence Relay from Exit
20. ion Take a photo of warning signs installed on gate Record the date of the photo for your reference a SAVE THESE INSTRUCTIONS Leave IMPORTANT SAFETY INSTRUCTIONS included with consumer end user Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS Specific to Secondary Means of Protection Against Entrapment As specified by Underwriters Laboratories Inc UL 325 30A 1 1 automatic gate operators shall have provisions for or be supplied with at least one independent primary and one independent secondary means to protect against entrapment GTO gate operators utilize Type A an inherent entrapment sensing system as the primary type of entrapment protection The GP SWO50 operators have provisions for the connection of Type B1 B2 or D protection to be used as the secondary type of entrapment protection 1 For gate operators utilizing a non contact sensor Type B1 in accordance with UL 325 51 8 4 h A Refertothe sensor manufacturers instructions on the placement of non contact sensors for each type of application B Care shall be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving C One or more non contact sensors shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate or barrier 2 For gate operators utilizing a contact sensor Type B2 in accordance with UL 325 51 8 4 i
21. lass Categories 2222 Inside Cover Metric Conversion Car bez tecti per o need bitu Inside Cover Safety Instructions for the GP SWO050 Swing Gate 5 522 1 Important Safety Instructions for the System DeSIQNel scssscssecssesssssssecsecsscessesseecsecessessecsuccsseessecssceseecseeeses 1 Important Safety Instructions for the Installer cesssssssscsseecseccssccsecssscssccsecsscessesseecscssecsuscsucessecseesseeseeeseeeess 2 Important Safety Instructions Specific to Secondary Means of Protection Against Entrapment 3 Important Safety Instructions for the Consumer End eese s s s s 4 Required Safety Precautions for Gates as aa AP Ue oU SAT NER y 5 Warhing Labels Laon tenia scia ecd toda duse Rug ru Hi RE Uv popup pd ep He 6 Technical Specifications 7 Parts denti i Cablo i qoo oc ted p DU n GER 8 Installing the Gate O peroral e RENE RR REO PREDA QD RENDERE DN EPA IAE 9 Preparatiorbof The Gate sce od AERE baa Dott ade uM aCe 9 Operator Installation Overview e erras a eee prd eigo de 9 Usingthe Mounting Template ERR I QUERER CER za 10 Mounting Template not to scale uet opos niodo RU eR NA OR REO a 11 Removing the Operator HOUSING sccsesssessessscsssssscsscsssssessnccasssscsucsnscsussuceasssscsuc
22. n for 2 minutes before reconnecting AT OPEN 12Vdc e ESASINI 300mA H PRISON Power Supply u3MOd 22V LINK COM ELS 2 E E E 2 x d18vo 1700 23 Prison Mode Operation CLASS IV APPLICATIONS Prison mode operation means that constant pressure at the CLOSE or the OPEN push button station input is required to move the gate in the desired direction Follow these steps to toggle the PRISON MODE operation on off 1 Power down the unit 2 Press and hold the OPEN and CLOSE push button while powering on the unit 3 The PRISON MODE LED indicator will be on if operating in prison mode 4 Repeat the above steps to turn off prison mode operation CUT TO USE COM EA TEST SWITCHES STATION COM STOP en Ko 77 GTO Inc Tallahassee FL 6 9 7 q SX4000 Logic Boa d Rev E Press and hold at power up to toggle to prison mode W1 CUT TO USE 3 BUTTON STATION CYCLE SAFETY SHADOW LOOP Wiring a 3 button station NOTE The W1 Jumper must be cut in order to use a 3 button station CLOSE EDGE To restore normal operation of cut jumper you must connect a wire between the STOP and COM terminals or you could use anormally closed push button This wire functions the same as the W1 jumper CLOSE STOP COM 24 Reinstalling the Operator Housing Check to make sure the safety edges photoelectric beams warning signs and pedestrian gate if necessary are installed see pages
23. n or building such as a factory or loading dock area or other locations not intended to service the general public Class IV Restricted Access Vehicular Gate Operator A vehicular gate operator or m n n system intended for use in a guarded industrial location or building such as an airport UMUM N security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel 4 4 WARNING 9 4 READ ALL INSTRUCTIONS COMPLETELY before attempting installation and use failure to do so may result in serious injury or death This unit must only be installed by an experienced technician DANGER HIGH VOLTAGE Contact with gate operator circuitry can cause serious injury or death Operator power must be disconnected before servicing This gate operator may produce a high level of force Stay clear of the unit while it is operating and exercise caution at all times Conversion Chart Converting Metric Units to English Equivalents When You Know Multiply By To Find centimeters 0 3937 inches meters 3 2808 feet kilograms 2 2046 pounds Converting English Units to Metric Equivalents When You Know Multiply By To Find inches 2 5400 centimeters feet 0 3048 meters pounds 0 4535 kilograms Temperature deg Celsius C x 1 8 32 deg Fahrenheit deg Fahrenheit F 32 1 8 deg Celsius Table of Contents Gate Operator C
24. ng codes for depth below ground level Absolute minimum depth 30 in 76 2 cm below ground level Use 3 8 in 95 cm diameter concrete mounting bolts in mounting pad 6 Concrete Mounting Bolts 3 8 diameter not included 33in 83 8cm TO BASE K 16in 45 7cm 63 in 16 2 cm 45 in 16 2 cm 30 in 76 2 cm MINIMUM BELOW GROUND LEVEL Mounting Template oro sca o Gate closed position Hinge centerline Gate open position A Drill 3 8 x 3 deep Gate post 6 places Use 3 8 wedge type anchors 2 5 3 18 From m A A Hinge Centerline i 7 From Output Shaft Hinge Centerline 10 q e Ca Y Concrete pad 16 x 16 Consult local building codes kk for depth belovv ground Absolute minimum depth 30 belovv ground level 4 5 8 6 3 8 11 11 Removing the Operator Housing Before you can gain access to the operator frame and its mounting holes the housing will have to be removed from the operator 1 Remove the 2 3 8 allen bolts and 2 m8 washers from the operator housing this hardware is located on each side of the housing 2 Lift the housing off the operator and set it aside Allen Bolts with 5mm key Washers 29 e Moun
25. nts Parts Identification Fully Assembled Operator Operator Chassis 12 in 13in 33 cm dc a 2334 in 60 3 cm 6in 15 2 cm 14 in 12 in 36 8 cm 31 8 cm NOTE GTO receiver RB709U batteries 12vdc U1 230A minimum not included Must order separately Owner s Manual GTO PRO GP SW050 AC Powered Swing Gate Operators Moving Gate Can Cause Injury Or Death 1 KEEP CLEAR Gate may move at any time AVVARNING A Gate Bracket g Gate VVarning Signs one for each side Owner s Manual x y Reducer Operator Arm HARDWARE BAG R4027 1 2 Nut 2 Clevis Pin 1 1 2 Washer 2 Plastic Spacer 1 ET dip 1 72 234 Bolt 2 Installing the Gate Operator This unit must only be installed by an experienced technician Preparation of the Gate Before installing the GTO swing gate operator make sure the gate is properly installed e the gate is plumb level and moves freely the gate does not bind or drag on the ground Overview of a Single Gate Operator Installation The diagram below is an example of a single swing gate installation with required safety features The operator must be installed on the inside of the gate You must install safety edges and photo beams not included to reduce the possibility of bodily injury NOTE A separate gate or entrance must be installed for pedestrian use Saf
26. opening or closing This alarm will sound for a period of 5 minutes or until the operator receives an intended signal e g transmitter signal and the gate returns to a fully open or fully closed position Important Safety Instructions Important Safety Instructions forthe Consumer End User WARNING To reduce the risk of injury or death pp F amp F FP kk READ AND FOLLOW ALL INSTRUCTIONS Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS manual with all persons authorized to use your gate SAVE THESE INSTRUCTIONS Always keep people and objects away from the gate and its area of travel NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE Your automatic gate is not for pedestrian use If pedestrian traffic is expected near the gate a walk through gate must be installed for this purpose see page 5 Do not allow children or pets near your gate Never let children operate or play with gate controls Keep the remote controls away from children and unauthorized users store controls where children and unauthorized users do not have access to them If push buttons or key switches are installed they should be within sight of the gate yet located far enough from the gate at least 10 feet so the gate cannot be touched while in operation Do not operate any control without watching the movement of the gate Do not activate your gate operator unless you can see it and can determine that its area of travel i
27. oses to the right For gate that opens to the right closes to the left SLAVE and MASTER open simultaneously MASTER opens 1st SLAVE delays when opening SLAVE mode used for SLAVE operator only MASTER mode used for MASTER operator only FAIL SECURE mode FAIL SAFE mode 27 aJaY UMOYS JON asn UbiHiSs p d 104 p llbisul aq 1snui a2uD41ue 10 bibd sy ILON ANNOYS uim papyalys 11ed OMY cc INpuod umo Si UI ATNO IMuapjag UNY V punoqui 104 ynpuo pibiy esr a1e d pue 1504 dois J9Al928M 10 uonisog p sol TWNOILdO inpuo DAd esf 4 IAMINI LON aden SuJeag 0 0Ud Seje d dois eAnisog uonisog p sol IWNOILdO Ajayes 920JJ9 U 9425 enq V punoqu 40 pibiy esr Q3QfYDNILON adage suJeag o30ud obp3 Ajayes 030 1160284 1 N MH sobp3 3 es obp3 Ajayes ubis Hulsey 10 e19d0 183se u Q S ubis 103e1od Q ALIS Kanfui Apipoq Ai iqissod ay e nped o papnjoui Jou sweaq o3oud pue s p Ajajes Je3sur 3snui no y JO 9pisui ay uo pej e1sur eq 3snul s101e48do au saunyeay 3 yes p nb YIM uonej exsur e1e6 Hums e jo ajdwexa ue si mojaq weberp Su uonej e3suj 103e1od Q en eng e jo 28 Maintenance A A WARNING ALWAYS TURN OPERATOR OFF AND DISCONN
28. package in LARGE BOLD PRINT Ship freight prepaid to GTO Inc 3121 Hartsfield Road Tallahassee FL 32303 NOTE GTO products shipped without a Return Goods Authorization Number RGA or shipped freight collect will not be accepted at the factory Remember all returns must include a copy of receipt 4 If GTO Inc determines that the warranty covers the repair or replacement of your gate operator GTO will pay shipping costs equivalent to United Parcel Service ground rate for return to owner of items repaired under warranty GTO Hours of Operation Mon Fri 8 00 A M 7 00 P M ET Phone 800 543 1236 FAX 850 575 8950 E mail techsupport gtoinc com GTO Web site www gtoaccess com GTO AC Powered Gate Operator Limited Warranty GTO AC powered gate operators are warranted by the manufacturer against defects in materials and manufacturer workmanship for a specific period of time beginning from the date of purchase provided recommended installation procedures have been followed The warranty period for residential installations is seven 7 years for mechanical parts five 5 years for electronic components The warranty period for commercial installations is three 5 years for mechanical parts three 3 years for electronic components In the case of product failure due to defective material or manufacturer workmanship within the warranty period the operator will be repaired or replaced at manufacturer s option at no charge to
29. r its components serious injury or death Because GTOautomatic gate operators are only part of the total gate operating system itis the responsibility of the designer installer and purchaser to ensure the total system is safe for its intended use Bypassing safety devices or neglecting to use safety devices with the gate operator is NOT acceptable IMPORTANT SAFETY INSTRUCTIONS for the System Designer AA WARNING To reduce the risk of injury or death READ AND FOLLOW ALL INSTRUCTIONS 2 Thisoperatorisintendedforuseonlyon vehicular gates Pedestrians must be supplied with a separate walk through gate see Entrapment Protection on page 5 3 When designing a system that will be entered from a highway or main thoroughfare make sure the system is placed far enough from the road to prevent traffic congestion Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS For the Installer WARNING To reduce the risk of injury or death 1 Before Installation 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Verify this operator is proper for the type and size of gate and its frequency of use 3 Make sure thatthe gate has been properly installed and swing freely in both directions Repair or replace all worn or damaged gate hardware prior to installation A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system 4 for pedestrian use see page 5 NO ONE
30. s and the battery reaches an acceptable charge level ON Fail secure mode When low battery is detected and no AC power is present the gate will automatically run to the closed position Gate will auto close only if auto close feature is enabled and gate is at open limit The gate will remain at the closed position until AC power is restored and the battery reaches an i acceptable charge level OPTIONS MODE 1 NES 11 cose OPEN DIR SLV OPN uy 2 a o 4 7 GXI p _ ADEM ence 19 Input Connections NOTE e All control inputs are dry contact normally open inputs except for 8 DO NOT apply external voltage sources to these inputs All inputs are connected with respect to COMMON terminal Allinputs have a corresponding LED indicator for diagnostic purposes All input LED indicators except for the STOP LED will be dimly lit when its corresponding input is inactive and brightly lit when it is activated G CYCLE Typically for use with doorbell button or hardwired key pad Each activation at this input will cycle the operation as follows X OPEN X STOP X CLOSE X STOP X OPEN X 2 SAFETY Typically for use with photo beam device loop detector cidi or other non contact sensors Activation of this input while the gate is closing will cause the gate to stop and return to the opened position Activation of this input while the gate is opening has no effect gate SHA
31. s clear of people pets or other obstructions It is your responsibility to make sure that the installer posted warning signs on both sides of your gate If any of these signs or warning decals become damaged illegible or missing replace them immediately Contact your installer or GTO for replacements Verify that electric safety edge sensors or photoelectric sensors have been installed see page 5 These safety devices should be tested monthly KEEP GATES PROPERLY MAINTAINED Have a qualified service person make repairs to the gate hardware NEVER REMOVE THE OPERATOR HOUSING DANGER HIGH VOLTAGE Contact with gate operator circuitry can cause seriousinjury or death DO NOT attempt to service this operator yourself for service contact your installer or another experienced technician Have your gate operator tested monthly and serviced regularly by an experienced technician The gate MUST stop and reverse on contact with an obstruction or when an object activates the non contact sensors Ifthese functions are observed to operate improperly discontinue use and have operator serviced immediately Important Safety Instructions Required Safety Precautions for Gates Entrapment Protection GTO sinternal obstruction settings even when properly adjusted may not be sensitive enough to prevent bodily injury For this reason safety devices such as safety edges and photo beams MUST be installed Furthermore a walk through gate must be in
32. s slave operator Shielded twisted pair must be used The shield drain wire connection should be connected at Master Unit Only to the LINK COM terminal but not both Connect the DUAL LINK terminals of the two operators together Connect the LINK COM terminals of the two operators together Set OPTIONS DIP Switch 2 and 3 accordingly If these terminals are not connected each operator will automatically operate in single mode if DIP 3 is in MASTER position OFF If DIP 3 is set to the SLAVE position ON the unit is non functional Recommended Belden Wire 22 AWG type 8761 9461 9451 1266A or equivalent 1 pair shielded with drain wire Available at your local electrical supply store AT OPEN as ACC PWR Pn ra 12VDC b Drain wire connects at MASTER unit only E H m E NOTE Do not combine AC and low voltage wire in the same conduit 26 Setting Dual Gate Sequence GP SW050 operators come from the factory with the 2 DIP switches set to OFF DIP Switches must be changed to accommodate dual gate operation The information below shows the proper settings for a dual gate application L FORCE ADJUST L FORCE ADJUST um um Master DIP Switch Slave DIP Switch Settings Settings IMPORTANT The 2 Switch Settings are set on the MASTER Operator only If DIP 3 is set to slave ON DIP 2 and 4 are dictated by MASTER DIP settings For gate that opens to the left cl
33. stalled if pedestrian traffic is expected near the gate We recommend the GTO Bulldog Pedestrian Gate Lock available as an accessory for controlled access Pedestrian Gate Safety Edge Warning Sign Safety Edge r 1 E 1 T rator i D Vehicle Gate 1 4 ri 1 p x A4axX h m D Photo Beams Safety Edge Beams Warning Signs The warning signs with orange panel must be installed on both sides of the gate Moving Gate Can Cause Injury Or Death KEEP CLEAR Gate may move at any time Do not allow children to operate gate or play in gate area This gate is for vehicles only Pedestrians must use a separate entrance Important Safety Instructions Warning Labels These warning signs and labels should be found at the locations specified below If any of them are missing immediately contact your installer for replacements Moving Gate Can Cause Injury Or Death 1 KEEP CLEAR Gate may move at any time 2 Do not allow children to operate gate or play in gate area 3 This gate is for vehicles only Pedestrians must use a separate entrance Warning signs 2 to be installed on each side of the gate 3 5 feet above the bottom of the gate GTO AC GP SWO50 SERIES Conforms to U
34. suscsscsuccascsecsuccusesscanceacessesecsneesees 12 Mountnd thie Operator seen ete pei AAA A AYAR NS 12 Connecting Power to the Operator 5isdsuian a AR A 13 Connecting the Gate Arm ASSOMDIY c cssscssscssscnsecssesnsccseccssesuscssecssecsscesseessecsccesessuccsscesseesscesseeseesuecescerscesscenseess 14 Connecting Gate Arm to The Gate ua R Coe OR rese e E edt 15 Control Board Description osuere NO OR aU cana au Nene ae WE OR es 16 A pie iU prae add aang f Ren qu en er P c doro pare 17 Stall Force and Auto Close Adjustments c sccssssscssssssessesseessessesssssscssscseessssssssssscsssssscsuscsessscsscesecseesuscaeeasessceseens 18 Doe Settings gU tabs ua 19 Input Connie CT ONS fee en e edt ea erdt idea into d aas ele co DUM aS Dura 20 Accessory Terminal Connections scia rotis tociens A 21 Output CONMECTIONS RE eae ee 22 Accessory Power SUPPI neniesan a ep 23 Prison Mode Operation and Wiring A 3 Button 9 7 2 24 Reinstalling the Operator Housing ca e b Rd ER NOM d E Qu Rit e Ps Rai 25 lnstalling a Dual SVSEGLDO aoo otto ees 26 Setting Dual Gate Si UNINC me 27 Overview of a Dual Gate Operator Installation 28 D 29 Troublestiootihg GIG tO 30 Warranty and R
35. the customer if returned freight prepaid to GTO Inc 3121 Hartsfield Road Tallahassee Florida 32303 IMPORTANT Call 850 575 0176 or Fax 850 575 8950 for a Return Goods Authorization RGA number before returning to factory Products received at the factory without an RGA number will not be accepted Replacement or repaired parts are covered by this warranty for the remainder of the warranty period or six 6 months whichever is greater GTO will pay shipping charges equivalent to United Parcel Service ground rate for return to owner of items repaired under warranty The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair or for the reinstallation of those parts after repair This warranty shall be considered void if damage to the product s was the result of improper installation or use tampering connection to an improper power source or if damage was caused by lightning wind fire flood insects or other natural agent This warranty gives you specific legal rights and you may also have other rights which may vary from state to state This warranty is issued in lieu of all other warranties expressed or implied NOTE Verification of the warranty period requires copies of receipts or other proof of purchase Please retain these records After the warranty period GTO or one of its authorized service centers will make any necessary repairs for a nominal fee Call GTO at
36. ting the Operator 1 Lift the operator and align its mounting holes over the 3 8 diameter concrete mounting anchors 2 Lower the operator into position and fasten it to the mounting anchors with 4 3 8 washers and nuts not provided 12 Connecting Power to the Operator 1 A A NOTE Power and wiring connections MUST be AA AA Turn the breaker power switch off before connecting AC power Have a licensed electrician run 115 Vac wiring into the Field Wiring Connection Compartment The 115 Vac line will power the gate operator system The circuit must be protected with a 15 A main disconnect breaker not provided performed by a licensed electrician in accordance with NEC National Electric Code and local codes NEVER run low voltage e g accessory or receiver wires in conduit containing 115 Vac wiring Connect batteries to operator as shown The red wire connects to the positive terminal in the control box The black wire connects to the negative terminal in the control box The jumper wire included connects both batteries together with the remaining terminals Wire the 24V system in series as shown below Turn on AC power at this time RED WIRE to positive JUMPER WIRE Supplied ye negative to positive NOTE Battery should be a 12 Vdc U1 230 Amp Minimum Lead Acid Battery Typical Lawn and Tractor Battery BLACK WIRE to negative NOTE When first turning operator power switch on
37. truction settings Diagnostic LED s amp Audible Alarms e Accessory terminals compatible with loop detectors photo beams edge sensors push buttons card readers exit wands etc e Relay Outputs e On board Open and Closed Stop buttons e Jog Buttons Construction e Heavy duty steel frame Rotomolded UV stabilized HDPE cover Operational Capacity Continuous duty operations e Max rating 16 ft gate 650 165 Dual Gate compatible using two conductor 22 AWG shielded wire rated for direct burial Recommended Belden Wire 22 AWG type 8761 9461 9451 1266A or equivalent 1 pair shielded with drain wire Available at your local electrical supply store Dimensions Housing Dimensions height 33 in 68 7 cm depth 18 in 45 7 cm width 15 in 38 cm shipping weight 130 lbs Concrete Pad Dimensions 18 in x 18 in 45 7 cm x 45 7 cm Consult local building codes for depth below ground level Absolute minimum depth 30 in 76 2 cm below ground level Operational Temperature In colder climates ambient temperatures less than 10 degrees GTO recommends the use of a thermostatically controlled heating source ceramic heating strips etc on the batteries and gearbox assembly Styles types and power requirements of heating devices will vary by climate and region Warranty e Residential 7 years for mechanical parts 5 years electronic components Commercial 5 years for mechanical parts 3 years electronic compone
38. unning Relay Output To Indicate Gate s Closed Accessory Inputs LED Indicators For accessory inputs LED Indicators To show closed relay is on 12 13 14 15 16 17 18 19 20 21 16 o LIMIT SENSORS BLDC SPEED CONTROL EHEHEH EH EEEEEEH LE NE Ja DUAL MODE om SECURE LOW BATT LED Indicator To Show Running Relay is on LED Indicator To Show Lock Relay is on LED Indicators To Show Dual Link Communication Test Switches To Control Gate Operation Limit Adjustment Control Switches Left and Right Stall Force Adjustment Auto Close Timers Adjustment Potentiometer OFF 3 120 sec DIP Switch Option Setting Diagnostic Port NOT for telephone W1 for 3 button Station with Normally Close Stop Button Setting the Limits CAUTION Be extremely careful not to stand in the path of the gate arm while setting limits OPEN LIMIT SETTING 1 Turn on operator power 2 Press and release the OPEN button on the board and be prepared to press the STOP button when the gate reached the desired open position limit 3 TheJOG buttons can be used to bring the gate to the precise open position The JOG buttons will slowly run the gate when pressed and stop the gate when released 4 Once at the desired open position press and hold the SET LIMIT button for 3 seconds or until the alarm sounds and STATUS LED is on At this time release the SET LIMIT button 5 Be prepar
39. wand Loop detector Photo beam etc is shorted or latched Wire from Exit wand Loop detector Photo beam etc is shorted Check terminal voltage with respect to Com to ensure you read 12 vdc Close LED ON brightly Close terminal shorted to Com Push button is stuck Status Light flashes Check terminal voltage with respect to Com to ensure you read 12 vdc Stop LED ON brightly Stop and Com terminals open W1 is cut and normally open Status Light flashes button is wired to Stop and Com W1 is cut and no normally closed push button is wired to Stop and Com Wire between normally closed push button and Stop terminal is cut or disconnected Check terminal voltage with respect to Com to ensure you read 0 vdc 32 Warranty and Repair Service If the GTO gate operator system is not working properly please follow the steps below Instructions for the Consumer End User 1 Call your dealer or installer for service Only an experienced technician may service this unit 2 If your dealer or installer is unable to solve the problem he will contact the GTO Service Department Instructions for the Dealer Installer 1 Call the GTO Service Department at 800 543 1236 or 850 575 4144 to discuss the problem with a service technician 2 If repair or replacement is necessary you will be assigned a Return Goods Authorization Number RGA 3 Carefully pack the component s authorized for return and write the RGA number on the outside of the
40. ximately 2 seconds 1 Turning the potentiometer clockwise toward the MAX position increases the amount of force the operator applies to an obstruction Turning the potentiometer counter clockwise toward the MIN position decreases the amount of force the operator applies to an obstruction 2 Usea small screwdriver to adjust the appropriate potentiometer and operate the gate until it can run without obstructing and reversing direction wm SLAVE DUAL MODE da SECURE LOW BATT CYCLE SAFETY SHADOW OPEN EDGE Auto Close Adjustment The Auto Close potentiometer allows the user to set the time that the gate will stay at the open position limit before it automatically starts to close the gate This feature can be turned off by turning the AUTO CLOSE TIMER potentiometer all the way counter clockwise It is shipped from the factory in the OFF position auto close feature is disabled The auto close time is adjustable from 3 120 seconds This feature is only enabled when the gate is at the open limit This feature is disabled if the following inputs are activated OPEN SAFETY SHADOW CLS EDGE or STOP 18 DIP Switch Settings MODE 1 amp MODE 2 Reserved for future features DIP 1 OPEN DIRECTION OFF for gate that opens to the left closes to the right ON for gate that opens to the right closes to the left DIP 2 SLAVE OPEN SEQUENCE dual gate installation only NOTE This DIP switch is

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