Graco 3A0239F User's Manual
Contents
1. 400V 3PH 50 60HZ lage hy s y A fie 8 2 D sl s 9 gt HARNESS 11 a BLK 1080 OF 1N 1N s 10 WHT 1100 Oji BVOLUME CBIA U P 63A HARNESS PG116 1L2 12 g Te 160 1160 O H n PRIMARY HT 1N 1N s 1180 1180 On BVOLUME CB2 V 20 HARNESS 121 A 1L2 u2 5 5 1220 120 n TANK 1N 1N oS 1240 1240 BVOLUME CB3 V 15 HARNESS PG133 A 1L2 1L2 gt 1340 1340 1340 On Ass y MISC 1N 1N 1360 1360 1360 On BVOLUME CBS POWER VJ 5A FILTER 1340 1390 4 POWER 360 1400 BL SUPPLY CANSPLITT R Q 121808 123466 a S8 GND 151X151 X151 IN 12 148 X148 X148 E PG156 A HARNESS Di 1580 d BLK 1580 OF coy 1N 1N amp oso WHT 1600 Oji AVOLUME CB10A U 63A HARNESS PG166 A 12 12 1660 1660 On F PRIMARY HT 1N 1N 1680 1680 On AVOLUME CB9 V 20 HARNESS d PG184 A 1L2 12 gt 1840 1840 On hog MISC 1N 1N oS 1860 1860 On AVOLUME CB6 V 5A 3AO239F 400V 3 Phase Loaded CE approved VPM Module Schematic 100 101 102 103 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 1242. 400V 3 Phase Basic 55A 380 415VAC 3 phase Y 50 60 Hz v 400V Phase Fully Loaded 3 63A 3 wire neutral and PE v VRM Power Distribution Modules 230V 3 Phase Basic 60A 200 240VAC 3 phase A 50 60 Hz 230V 3 Phase Fully Loaded 105A 3 wire and PE 400V Phase Basic X 55A 380 415VAC 3 phase Y 50 60 Hz v 400V 3 Phase Fully Loaded 3 75A 3 wire neutral and PE v VPM Power Distribution Modules 230V 3 Phase 75 200 240VAC 3 phase A 50 60 Hz 3 wire and PE 400V 3 Phase x 55A 380 415VAC 3 phase Y 50 60 Hz 400V 3 Phase 55A 3 wire neutral and PE v The Residual Current Device RCD must be rated at 300 mA if it is installed Basic modules provide power to the control dispense system only Fully loaded modules provide power to the control dispense system four heat zones and two feed tanks See 400 V Power Requirements 400 V Power Requirements 400 V systems are intended for International voltage requirements Not for voltage requirements in North America e If a 400 volt configuration is operated in North Amer ica a special transformer rated for 400 V Y con figuration 4 wire may be required e North America mostly employs a wire or Delta configuration The two configurations are not inter changeable 3A0239F Models Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The ex
3. 6 161 061 681 881 181 981 581 v8l EBL cL 181 081 641 8 1 LL 944 6 1 eL LLL 0ZL 691 891 191 991 69 vol 91 291 191 091 661 891 191 991 991 YSI ESL 44 LSL 051 TK 5 99vEZL 8081Z1 CEATA 7 T7731 4n Orel vs Mod 582 0981 098 wu 2 9 v y E OvEL OVET OvEL e mI VYT EELDd SSaNUVH voe 19 oii IHM oci T all shi 9 9 3WiroA8 ies OOLL Gad pL n a WOW 8 s 0801 0801 e mr V MV as A 915202 SS3NUYH m z w 90194 B b E g Q L o G l CMM 20905 INEZ orl 441 9 vel 243 Obl 6El SEL LEL 9EL SEL vEL EEL TEL LEL O L 4 81 LI 91 Sci vcl EZL 44 oct 611 SLL LL 9LL SLL vil ELL e LLL OLL 601 801 101 901 SOL voL 0L coL LOL 001 3A0239F Electrical Schematics 230V 3 Phase Basic VRM Module Schematic 10 3PH 50 60HZ Fit d uz 24516 e ut 11 cu 100 BLK 1080 6 i Gp amp Mi qu 12 T n
4. L FILTER zt Qi sto mn ue E o MCM 969 AVOLUME 1N 1N 1601 1600 WHT 1600 H L2 N CB10A a a V F 63A z lt 9 H HARNESS GND PG166 A 12 1L2 1660 1660 On M Gag y PRIMARY HT 1N 1N 1680 1680 O AVOLUME CB9 V 20 HARNESS PG184 2 12 112 zs 1840 1840 On four MISC 1N 1N aS 1860 1860 On AVOLUME CB6 V 5A 19 Parts Parts HFR Power Distribution Modules 400V 3 Phase Basic Module Shown 56 19 62 18 48 56 9 4 56 1 3 14 69 AN CRCUT 2 8 23 21 7 8 r_24C686_3A0239_2b 3 13 12 39 35 10 44 Circuit Breaker Detail for 400V JN 3 Phase Loaded Module QOQO QO OO 7 r_24C688_3A0239_4a 20 3A0239F Parts Used on All HFR Modules Ref Part 1 1a 24D207 A1b 196548 1c 123718 2 3 123396 4 117666 5 113783 6 100985 7 16A647 9 16A649 10 123363 11 12 24D217 13 24D218 14 24D220 3A0239F Description ENCLOSURE SUPPLY power 24 Vdc 4A 100W 230 Vac LABEL caution on enclosure door FILTER PANEL electrical NUT flange serrated 3 8 16 TERMINAL ground SCREW mach pan hd WASHER lock
5. z 3 HARNESS GND lt 24C304 1660 ju 12 gfo x 1N 5 8 1680 we On AVOLUME 40 HARNESS x 24C517 PG172 A pB 5 21720 1720 0 TANK AVOLUME g ue ue 8 e L acus PGI78 A 12 lt To m 1780 Oh 1 AVOLIME 1N 58 1800 800 On 40 HARNESS T 240318 poles A 12 gf 1840 H gay Misc g 1860 we Op AVOLUME 5 3A0239F 230V 3 Phase Loaded VPM Module Schematic 3A0239F 100 101 102 103 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 185 186 187 188 189 190 191 192 193 195 196 197 198 199 230V 3PH 50 60HZ f s s 9 N z A bl o ae a A s s 9 PG105 x E E HARNESS zi a L 1L1 11 STT 1080 BLK 1080 D ay MOM 12 342 c 100 RED 1100 h BVOLUME 6 13 1020 WHT 1120 CB1 V 30A HARNESS A PG116 12 12 5 5 1160 1160
6. Uu V 9 J ZH09 0S INEZ 6pL 3A0239F Electrical Schematics 230V 1 Phase Loaded HFR Module Schematic BNI 1PH 50 60HZ W ue PG105 HARNESS ye eu nu gpw m wm O i ne wr o en BYOLUME HARNESS A ecus lt e 1160 p 6 To PRIMARY 12 12 c ns 1180 Een 65 OA HARNESS Y GU KA A nu gs um 7 qu ne 120 g g BYOWME as WA HARNESS ace PG127 A nu T ue un 17 HOSEHT nu m gw Og BVOLUME R HARNESS prom N nu t T ue t ue Oh wc Qu 12 go ue 360 1360 On BYOLUME um POWER FITR 1340 13908R uw p POWER SUPPLY J Pa z 121808 123466 a a 151051 12 11 12 us Yas Y HARNESS A MOM au gs we CO u p AVOLUME i2 1680 1680 6 J rd HARNESS S 4617 rem A au gsm n M juri 12 6 s 1740 ni o AVOLUME ax 15 HARNESS M qu Oh M iu 12 5 5 Ol 4 HARNESS A 2418 1940 1940 a w 2 AVOLUME Gs 5A 3A0239F Electrical Schematics 230V 3 Phase Basic HFR Module Schematic 661 861 461 961 661 v6l 61
7. XA b 1c Part 24D207 196548 123718 16A360 123396 117666 113783 100985 16A647 103833 16A649 123363 24D217 24D218 24D220 Description ENCLOSURE SUPPLY power 24Vdc 4A 100W 230 Vac LABEL caution on enclosure door FILTER PANEL electrical NUT flange serrated 3 8 16 TERMINAL ground SCREW mach pan hd WASHER lock ext RAIL din 17 7 in SCREW mach crbh HARNESS ground wire 8 awg BLOCK terminal ground 10mm HARNESS wire 16 awg ferrule HARNESS wire 16 awg ferrule terminal ground HARNESS wire 18 awg ring terminal ground Parts that Vary by VPM Module Not for sale Ref Part 18 123969 19 123967 QM 122487 25 123589 26 111800 1 27 123679 28 123398 29 123590 35 123296 1 36 123350 37 123298 1 46 123306 61 e lap I 71 123652 5 Not shown 2 1 Description SWITCH disconnect KNOB operator disconnect CABLE can male female 1 5 m BUSHING wire protector snap in SCREW cap hex hd BUSHING wire protector snap in PLUG hole 1 1 2 diameter PLUG hole 2 in diameter CIRCUIT breaker 2P 5A CIRCUIT breaker 2P 15A CIRCUIT breaker 2P 20A CONNECTOR lug power 115A BRACKET support electric LABEL identification CABLE can male female 3 5m Replacement Danger and Warning labels tags and 1 cards are available at no cost Use the following table to locate parts that vary by module See Parts Used on All VPM
8. 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 3A0239F Electrical Schematics 400V 3PH 50 60HZ era sS A A T2 1 a z PG105 m POWER HARNESS h FILTER G9 1L1 11 zs 1081 ure 1080 BLK 1080 ah T p 331 io 1N 1N 1101 1100 WHT 1100 H BVOLUME 6 L2 N a V H 63A x 28 GND HARNESS zs PG116 A 1L2 12 1160 1160 H 9 Le PRIMARY HT 1N 1N oS 1180 1180 On BVOLUME CB2 V 20 HARNESS PG121 A 1L2 112 zs 1220 1220 Un TANK 1 1N 1240 1o BVOLUME CB3 V 9 15A HARNESS PG133 A 1L2 1L2 e 1340 1340 1340 O 6 0 55 MISC 1N 1N S 1360 1360 1360 0 BVOLUME CB5 POWER 5A FILTER 1340 1390 4 POWER 1360 1400 BL SUPPLY L2 N CAN SPLITT R 2 121808 123466 a gt 151151 151 12 IN 1N 148 PG156 POWER HARNESS
9. 1800 1800 AA HARNESS d 24C318 PG184 A o we 1840 Oh Misc gs 1o 1860 On AVOLUME EY 15 Electrical Schematics 400V 3 Phase Loaded VRM Module Schematic 16 400V 3PH 50 60HZ na 93 29 z 8 ESR A Wiha m 5 z 105 a a al z rower mes FLTER 24 515 hu I 108 um 1080 BLK 1080 wc 31 dw 1N 65 MOD d DAN 1100 WT 1100 amp BVOLUME IA s d HARNESS GND PG116 A be gt ss ne 1160 O re gos us 2 40 HARNESS 246517 PG121 A 155 1220 1220 6 D TANK in g w 1240 g 8 BVOLUME HARNESS mE PG127 A uu 12 g 75 1280 1280 O HOSEHT bw g 1300 um 7 40A HARNESS c 240318 PG133 A m To ue 1340 1340 Misc 755 UN 1N s ue ml 1360 O BVOLUME 95 FITER 5A 30 d 1390 BR O O SUPPLY 360 d L 1070 121808 123466 a 151 151 X151 2 N 12 IN X148 X op PG156 A POWER HARNESS FITER 240515 To d ue 1580 BLK 1580 Oi 6 469 5 1600 1800 WHT 1600 AVOLUME GBIOA
10. Modules page 28 for parts used on all VPM modules 400V 400v 3 phase 230V 3 phase Ref Description non CE 3 phase CE Qty 20 HARNESS wire MCM 24E624 24E625 24E624 1 21 FILTER 55A 3P 123785 2 23 HARNESS wire 8 awg ground 24D216 2 39 CIRCUIT breaker 2P 63A 123688 123668 2 CIRCUIT breaker 3P 30A 123302 2 42 BUSS BAR 3P 12 PIN 115A 123308 1 44 BUSS BAR 3P 18 PIN 115A 123309 1 BUSS BAR 2P 6 PIN 115A 123310 123310 2 47 CAP lug power not shown 123311 1 48 SWITCH disconnect ph exp 100A 123968 123968 1 49 BLOCK power distribution 1 pole 4 wire 123489 123489 1 50 COVER power distribution block 123490 123490 1 55 HARNESS wire 2 awg 16A646 16A646 1 57 HARNESS wire 6 awg 16A694 16A694 6 HARNESS wire 4 awg ferruled 24D221 3 62 HARNESS wire 6 awg ferruled 16D536 4 70 HARNESS wire MCM 24E620 24E621 24E620 1 28 3A0239F Qty N GQ N N O O O HA Parts 3A0239F 29 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty publi
11. distribution 123490 1 block 55 HARNESS wire 2 awg 16A646 3 16A646 1 56 HARNESS wire 6 awg 16A650 4 14 awg 57 HARNESS wire 6 awg 16A694 3 58x HARNESS wire 4 awg 24D221 6 59x HARNESS wire plug tanks 24C517 24C517 2 62x HARNESS wire 4 awg 16D536 16D536 4 23 in 72x LATCH plug 30A 24E823 24E823 2 Not shown 3A0239F 25 Parts VPM Power Distribution Modules 400V 3 Phase Basic Module Shown 1 23 18 48 19 57 55 49 50 8 23 2 62 14 3 69 8 21 5 6 13 4 9 57 8 3 A ti18046a O 12 7 8 Circuit Breaker Detail for 400V 46 3 Phase Loaded Module M 44 35 36 37 39 L 35 39 Y 10 47 n 7 Q JE Jo q JE T ToT ToT T Ker SS Tu TRES d ole ele ojo e o ojo o EXE Te Tes IG Ten JU 3 8 2 8 2 8 MCM MISC TANK PR HEAT PR HeaT MISC MCM INCOMNG CB 1 63A CB 5 CB3 C82 2A C9 2A CBG 5A O 63A PWR ti18047a 26 3A0239F Parts 2 E lt N ti18048a 27 71 27 3A0239F Parts Parts Used on All VPM Modules Ret 1 1a
12. 0 RED 1100 O BVOLUME ju lt 120 w 1 6 a V 30A HARNESS acis uti 1340 1340 616 t On amp au i gs nme n BVOLUME c POWER FILTER 1340 1390 BR 4 q POWER 360 d DN SUPPLY IOQQO z 121808 123466 ep 151X151 X151 12 d wi 1 1B J HARNESS m 24 516 9n ju gf MK 1580 6 hs UH 12 T 19 RED 160 AVOUME 75 1620 wr 160 6 Gio V On 30A e HARNESS 2 1840 1840 6 On GN g e 1860 AVOLUME Ge 5A e 3AO239F 230V 3 Phase Loaded HFR Module Schematic 3A0239F fn 1712 12 ote DISC 1 GND s 1 p gt Electrical Schematics fo a HARNESS 24 516 i u gs 1080 BK 1080 6 OJI G jul i2 gs 10 RED 1100 BVOLUME hu g no WHT 1120 Qi 30A HARNESS 2 ace rens cT 1160 1160 1 9 On n PRIMARY HT ju of 1180 1180 BVOLUME 8 HARNESS 246517 PG121 2 12 T 1220 0 A TANK 1B c 10 po Ug svouwe M 0 8 15A HARNESS 246303 PG127 ju u S T 05 1280 e HOSEHT BVOLUME 2 12 58 1300 1300 On 40A HARNESS 248
13. 13 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 136 137 139 140 141 142 143 145 146 147 148 149 191 3A0239F 400v 3PH 50 6OHZ mor 5 ii e Electrical Schematics d PG105 POWER FITER 24 515 hu 1081 up 1080 BK 1080 D 631 BVOLUME 1 S 1101 uw buo WT 1100 i 3 ONN HARNESS GND 24904 pens 1160 1160 Ob a 1 gs ne 1180 On n BVOLUME ES HARNESS 24517 1220 xe 7 A TANK 1 ots 1240 1240 n o BVOLUME 8 HARNESS gL 24C303 ayz A he A 12 1280 1280 CA HOSEHT 1 g io Oh BVOLUME rs HARNESS 24018 pers 2 12 1340 1340 1340 e MISC 1 ot 1360 al 1360 On 55 BVOLUME POWER E FILTER 1340 i 1890 BR POWER 360 DN 1400BL SUPPLY OOOO y 121808 123466 a 451X151 X151 12 13 IN 12 1 148 Xaas X148 Y HARNESS 24C304 PG166 A hu ts lt Fe e 1660 H VOLUME 1 g o 168 1680 HARNESS 246517 PG172 sme 1720 6 6 D 1 gs ne 1740 gl g x HARNESS SL K 240303 PG178 A 12 12 coe 1780 On poles 61 5
14. 23967 1 20 HARNESS wire MCM 6 3 24C515 24C515 24C515 24C515 1 HARNESS wire MCM 10 4 24C516 24C516 1 21 FILTER 55A 3P 123785 123785 1 23 HARNESS wire 8 awg 24D216 24D216 1 ground 35 CIRCUIT breaker 2P 5A 123296 1 123296 2 123296 1 123296 2 123296 1 123296 2 36 CIRCUIT breaker 2P 15A 123350 123350 123350 2 38 CIRCUIT breaker 2P 40A 123455 123455 123455 4 39 CIRCUIT breaker 2P 63A 123668 123668 123668 123668 1 40x CIRCUIT breaker 30A 123302 123302 1 41 BUSS BAR 6 PIN 115A 1 43x BUSS BAR 18 PIN 115A 1 44 BUSS BAR 2P 6 PIN 115A 123310 1 123310 3 45k BUSS BAR 2P 12 PIN 115A 123474 1 46 CONNECTOR lug power 123306 2 123306 3 123306 3 123306 8 115A 47k lug power 1 48 SWITCH disconnect ph exp 123968 123968 1 100A 56 HARNESS wire 6 awg 16A650 16A650 2 14 awg 57 HARNESS wire 6 awg 16A694 3 58 HARNESS wire 4 awg 24D221 4 24D221 3 24D221 6 ferruled 59x HARNESS wire plug tanks 24C517 24C517 24C517 62 HARNESS wire 6 awg 16D536 16D536 ferruled 72x LATCH plug 30A 24E823 24E823 24E823 2 Not shown Not for sale 22 3AO239F Parts VRM Power Distribution Modules 400V 3 Phase Basic Module Shown 19 57 56 18 48 55 8495023 4 gg 2 56 3 14 69 LCD 13 12 L1 LINE 21 23 1 r 7 E Qvo1 21 400 gan e 8 r_24C687_3A0239_3a Circuit Breaker Detail
15. 40A HARNESS 24 318 PG133 1B lt To 4 m 1340 755 11 a 1360 J360 1360 BVOLUME s POWER 5A FILTER 1240 u 1390 BR 4 POWER a Pa 22 121808 123466 z a exp 151X151 X151 12 13 1L1 12 13 148 X148 X148 al PG156 HARNESS 24 516 ej gt 1580 BLK 1580 p 469 bw 2 gd 1 in AVOLUME hu 13 S 1620 WT 1620 O 1 30A HARNESS 24 304 PG166 A qs lt T 16 1660 Ob pu lt 1680 we p V49 AVOLUME 40 HARNESS 24 517 Peu A w gfo 1 5s e 1740 12 o AVOLUME 15A HARNESS mE PGI78 A 12 12 1780 1780 z 6 HOSE 11 1800 1800 AVOUE Pn 40 HARNESS 2 1 PG184 A 1840 1840 9 20 a w w s 1860 1860 24 6 6 5 3A0239F Electrical Schematics 400V 3 Phase Basic HFR Module Schematic 661 861 461 961 961 v6L 6L 61 L6L 061 681 881 8l 981 981 8l e8L 181 081 641 841 VL EZL eL LZL 0 1 691 891 9l 991 SOL 9L T9L LOL 091 651 851 491 991 991 vSL ESL TSL LSL osl TK as 5 99vEZL 808121 M3LITIdS NVO d se WaMOd M80681 OVEL Wr a O 1H3AAOd ae 3WMIOA8 0981 ox 7 NW NL DSI
16. 8 PG133 hu 1B ST e 1340 1340 vp hu gs me On BVOLUME 5 POWER FILTER 1340 1390 BR 4 d uP POWER 360 d DN 1400BL SUPPLY Og OO y 121808 123466 a 90 151 X151 X151 12 13 12 13 X148 X148 30A HARNESS PES 1B 5 1660 1660 1 UE Ol PRMARYHT 2 gt 1680 1680 On AVOLUME 40 HARNESS 246517 PG172 Jut u ga A TANK 13 5 e 1740 n AVOLUME cs 15A HARNESS PG178 pe w 79 1780 A Gs HOSEHT w gs 180 1800 On AVOLUME a7 40 HARES 18 PG184 1B lt T 1 1840 Ob A Misc 2 w sio On AVOLUME 11 Electrical Schematics 230V 3 Phase Loaded VRM Module Schematic 12 P og PG105 HARNESS H 24 516 eN hu m ST 1 1080 xn i qu gt lt T 110 RED 1100 Ol D BVOLUME jus 5 0 1120 WHT 1120 1 U 30A HARNESS m moot au Zh Te ne 1160 H 6 PRIMARYI OF 61 Hen iig Ru 4i go n 1180 OU au U 40A HARNESS 24 517 PG121 A a 12 go mm um TANK hs 57 5 ne 1240 gl 8 BVOLUME as 15A HARNESS 24C303 PG127 hu di gro 12 1280 e HOSEHT 5 12 5 1300 1300 BVOLUME
17. BUSHING wire protector LABEL identification Qty NN N A Replacement Danger and Warning labels tags and cards are available at no cost 3A0239F Parts that Vary by VRM Module Parts Use the following table to locate parts that vary by module See Parts Used on All VRM Modules page 24 for parts used on all VRM modules 230V 3 phase 230V 3 phase 400V 3 phase 400V 3 phase Ref Description basic loaded basic loaded Qty 8 SCREW machine 103833 4 103833 4 103833 14 103833 12 18 SWITCH disconnect 123969 123360 123969 123969 1 19 KNOB operator 123967 123362 123967 123967 1 disconnect 20 HARNESS wire MCM 6 3 24C515 24C515 2 HARNESS wire MCM 10 4 24C516 24C516 2 21 FILTER 55A 3P 123785 123785 2 23 HARNESS wire 8 awg 24D216 24D216 2 ground 36 CIRCUIT breaker 2P 15A 123350 123350 2 38 CIRCUIT breaker 2P 40A 123455 123455 4 39 CIRCUIT breaker 2P 63A 123668 123668 2 40x CIRCUIT breaker 3P 30A 123302 123302 2 42x BUSS BAR 2P 6 PIN 115A 123308 123308 1 49x BUSS BAR 12 PIN 123309 1 115A 44 BUSS BAR 2P 6 PIN 115A 123310 4 46 CONNECTOR lug power 123306 3 123306 3 123306 8 115A 47x ICAP lug power 123311 1 48 SWITCH disconnect ph exp 123968 123968 1 100A 49 BLOCK power distribution 123489 1 1 pole 4 wire 50 COVER power
18. Instructions Parts G GRACO Power Distribution Module 3A0239F For use with HFR VRM and VPM plural component proportioners For professional use only Not approved for use in European explosive atmosphere locations Read all warnings and instructions in this man e Important Safety Instructions ual Save these instructions See page 3 for model information US Patent Pending p r 24C860 3A0239 1a PROVEN QUALITY LEADING TECHNOLOGY Contents Models x u vell See Rei tek ee 3 Warnings 4 Troubleshooting 5 2 02 iia dee ied debs 6 Replace Power Supply 6 Replace Circuit Breaker 6 Electrical Schematics 7 Parts onus on Oe ee ya Saeed ches 20 HFR Power Distribution Modules 20 VRM Power Distribution Modules 23 VPM Power Distribution Modules 26 Graco Standard Warranty 30 Graco Information 30 2 3A0239F Models Maximum C Description Amperes Description HFR Power Distribution Modules 230V 1 Phase Basic 55A 200 240VAC 1 phase 50 60 Hz 230V 1 Phase Fully Loaded 116A 2 wire and PE 230V 3 Phase Basic 29 A 200 240VAC 3 phase A 50 60 Hz 230V 3 Phase Fully Loaded 73A 3 wire and PE
19. N OC 4 OVEL OVEL OVEL d Y ni E19d BLEDY V SS3NHVH quo 9 8 z VE9 v vig JWNIOAG 5 a 0011 THM MA 10 SEM NL NI WOW 0801 wig oso V 0 01 d D Y an A 15792 uar SS3NHVH u3MOd a yir iia a SOLDd z k BIE e O 7 J J N 7 t o z b c 2 ZH09 0S Hd IMO 0L coL LOL 001 13 3A0239F Electrical Schematics 400V 3 Phase Basic VRM Module Schematic 14 mA 400V y c z J PG105 Y POWER HARNESS FILTER 24 515 X uti 11 8 d 1080 BLK 1080 D 6 8315 61 300 d 1100 WT 1100 BVOLUME GIA HARNESS A 24 318 PG133 11 11 E 1340 1340 OR N g 10 430 1360 cas POWER 5A FILTER 1340 1390BR q uP POWER PPLY 360 DN 1400 BL su OQQO 121808 123466 a 151 151 12 1N 12 1N Qa POWER HARNESS FILTER 24 515 qu 12 gt 1581 up p15 BLK 1580 Ou 6 1N oS 1601 6 1900 WHT 160 AVOLUME CB10A S 2 exp HARNESS 24C318 PG184 A 12 12 gt 1840 1840 1N 5 5 1 3AO239F 400V 3 Phase Loaded HFR Module Schematic 100 101 102 104 105 107 108 110 111 112 1
20. On PRIMARY HT NETS 1180 1180 OD BVOLUME CB2 V 20 HARNESS rdi PG121 A 1L1 1220 1220 9 9 Un TANK 113 1240 1240 2 VOLUME CB3 V e 15A HARNESS PG133 1L1 gt 1340 1340 1340 On 055 MISC 112 i2 1360 1360 1360 BVOLUME Su POWER UJ CB5 5 FILTER 1340 1390 BR POWER 1360 1400 BL SUPPLY L2 N L CANSPLITT R 121808 123466 GND 151 X151 X151 13 1L1 1L2 113 148 X148 X148 HARNESS zi a S Te 158 BLK 1580 Gon F oy 12 ca 1600 RED 1600 h AVOLUME C g 2 1620 WHT 1620 CB10 V 30A HARNESS A PG166 11 mA 1660 1660 On Gag y PRIMARY HT 112 112 1680 1680 OD AVOLUME CB9 V 20 HARNESS PG184 A 11 _ 1840 1840 hoa MISC 1860 1860 AVOLUME CB6 V 5A Electrical Schematics 17 Electrical Schematics 400V 3 Phase Loaded Non CE VPM Module Schematic 18 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199
21. al enclosure door and turn on system power Wire Harness Z Wire POWER SUPPLY PROT LI 1 r9 lr J i 3 4 M r a 63A A A e G r_24C686_3A0239_2a 3 Circuit Breaker 3A0239F Electrical Schematics Electrical Schematics 230V 1 Phase Basic HFR Module Schematic 661 861 461 961 661 v6L 6L 61 L6L 061 681 881 481 981 581 vel 8 4 11 181 081 641 841 LL 9ZL 6 1 LL ELl eL LZL 0 1 691 891 491 991 691 v9L 9L cOL LOL 091 651 891 491 991 SSL YSL ESL esL LSL 091 3WfrTOA8 TK ano Lm E um 99 808121 oOoOO0 teas ww 7 S u3MOd d O6EL 1 Vs W3MOd awmong 09 1 0x lt zi 3SIW O OVEL OPET oer 2 Li Vt acres 81002 SS3NuVH 9 ve9 vigo 0011 THM oui S 9 zh zi LEE WOW 8 0801 x18 0801 EY nt N nt 2 1509 SS3NUVH oe Z Gu S0LDd o mg te o
22. clama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment e Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges mov
23. ext RAIL din 17 7 in HARNESS ground wire 8 awg BLOCK terminal ground 10mm LABEL identification HARNESS wire 16 awg ferrule HARNESS wire 16 awg ferrule terminal ground HARNESS wire 18 awg ring terminal ground Qty SS p 2 k r_24C680_3A0239_5a 27 Ref Part 24 122487 25 123589 26 111800 27 123679 29 123590 61 69 Not shown Not for sale Parts 25 29 r 24C680 3A0239 Description Qty CABLE CAN male female 1 5m 1 BUSHING wire protector 2 snap in SCREW cap hex head 10 BUSHING wire protector 3 1 3 8 OD PLUG hole 2 in diameter 2 BRACKET support electric 2 LABEL identification 1 A Replacement Danger and Warning labels tags and cards are available at no cost 21 Parts Parts that Vary by HFR Module Use the following table to locate parts that vary by module See Parts Used on All HFR Modules page 21 for parts used on all HFR modules 230V 230V 230V 230V 400V 4000V 1 phase 1 phase 3 phase 3 phase 3 phase 3 phase Ref Description basic loaded basic loaded basic loaded Qty 8 SCREW machine 103833 4 103833 4 103833 4 103833 4 103833 8 103833 8 18 SWITCH disconnect 123969 123360 123969 123969 123969 123969 1 19 KNOB operator disconnect 123967 123362 123967 123967 123967 1
24. for 400V 3 Phase Loaded Module 39 35 36 r_24C689_3A0239_7a 3A0239F 23 Parts 63 64 65 26 r_24C683_3A0239_8a Parts Used on All VRM Modules Ref Part 1 1a 24D207 Aib 196548 1c 123718 2 3 123396 4 117666 5 113783 6 100985 7 16A647 9 16A649 10 123363 11 12 240217 13 240218 14 240220 24 122487 25 123589 24 Description ENCLOSURE SUPPLY power 24 Vdc 4A 100W 230 Vac LABEL caution on enclosure door FILTER PANEL electrical NUT flange serrated 3 8 16 TERMINAL ground SCREW mach pan hd WASHER lock ext RAIL din 17 7 in HARNESS ground wire 8 awg BLOCK terminal ground 10mm LABEL identification HARNESS wire 16 awg ferrule HARNESS wire 16 awg ferrule terminal ground HARNESS wire 18 awg ring terminal ground CABLE CAN male female 1 5m BUSHING wire protector snap in Qty N A Rs Ref Part 26 111800 27 123679 28 123398 29 123590 35 123296 63 24C477 64 24C478 65 102040 66 124128 69 Not shown Not for sale 24 r 240683 3A0239 9a Description SCREW cap hex head BUSHING wire protector 13 8 OD PLUG hole 1 5 in diameter PLUG hole 2 in diameter CIRCUIT breaker 2P 5A BRACE wireway divided COVER wireway NUT lock hex
25. ies acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 30 3AO239F
26. ing parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations NI gt 4 3A0239F Troubleshooting Troubleshooting Problem Cause Solution supply No power received from DC power Defective power supply Check circuit breaker Check power supply Replace power supply tanks No power to MCM heat zones or Circuit breaker is tripping Check circuit breaker for tripping and defects Diagnose cause of circuit breaker tripping before resetting it Replace defective parts if required 3A0239F Repair Repair Replace Power Supply 1 Turn off system power 2 Open electrical enclosure door 3 Disconnect power supply 1a wires from the filter 1c and the electrical enclosure connector 4 Remove nuts and washers that secure power supply to electrical enclosure 5 Install new power supply to electrical enclosure Secure with nuts and washers 6 Connect power supply wires to the filter and the electrical enclosure connector 7 Close electrical enclosure door and turn on system power Replace Circuit Breaker 1 Turn off system power 2 Open electrical enclosure door 3 Disconnect wire harness from circuit breaker 4 Remove circuit breaker 5 Install new circuit breaker and connect wire har ness 6 Close electric
27. shed by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transporta
28. tion THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Part
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