Graco 345005EN-B User's Manual
Contents
1. location of the Control Module The Control Module can be mounted directly on 24P822 ER the pump or on a nearby wall Select the appropriate CAN cable length 16P911 3 ft 1 m CAN Cable NOTE Up to 8 pumps can be controlled from a single Control Module In this 16P912 25 ft 8 m CAN Cable application the pump electronics will be daisy chained together via CAN cable Select the appropriate CAN cable length Part Number Description Comments 24R050 Pressure Transducer Up to two pressure transducers can be connected to one Control Module Cable length 4 5 ft 1 4 m 164103 Transducer Extension Cable For extending length of pressure transducer Length 6 5 ft 2 m 24V001 Pneumatic BPR Control System For use when implementing an off production or sleep profile with the Control Module 16U729 Run Stop Switch Additional separate switch for running and stopping the pump 16M172 50 ft 15 m Fiber Optic Cable Used for communicating outside of a hazardous area and networking multiple Control Modules together 16M173 100 ft 30 m Fiber Optic Cable Used for communicating outside of a hazardous area and networking multiple Control Modules together 24R086 Fiber Serial Converter For converting Fiber Optic Cable to RS232 Located outside of the hazardous area 15V331 Ethernet IP Gateway Assembly For interfacing with a PLC network Located outside of the hazardous area Motors Accessories Back Pr2. E Flo DC SS Dual Control Electric Circulating Pumps PROVEN QUALITY LEADING TECHNOLOGY Constant pressure NET YOU want it Constant flow whi you need Z ngle PL p Dual Coni ra a Get the benefits of a pneumatic motor with the energy efficiency of an electric drive unit Our new Dual Control DC E Flo pumps allow the pump to operate two different ways constant pressure or constant flow rate 4 PRESSURE Tap into the energy savings and advanced features of an electric pump It s easier than you think to make the switch Make the Switch to Savings GRACO Improve Productivit 5x More Efficient Electric motor means big savings when compared to similar sized pneumatic motors helping lower your energy bill and saving you money Outperform Gain More Control Advanced Control Module allows you to easily integrate the pump into a PLC network for even greater control and visibility Improve Quality Dual Control DC technology gives you less pulsation and smooth rapid changeovers for better more consistent finishes Changeover Comparison gt DC TECHNOLOGY STANDARD AIR MOTORS 0 200 400 600 TIME milliseconds Less than 0 09 second changeover B Quick changeover and recovery with less pulsation Pressure spike at changeover D Longer changeover causing pulsation Spend Less Time Training Electric pump functionality with th
3. product information or to request a demonstration 8 7 84GRACO 1 877 844 7226 or visit us at www graco com Graco Inc is registered to l S EN ISO 9001 2014 Graco Inc 345005 Rev B 10 14 Electronic Only All written and visual data contained in this document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
4. e simplicity of a pneumatic pump makes it easy for anyone to operate Stay Up and Running Longer Increased reliability means you ll spend less time maintaining and more time up and running Better Working Environment Quiet electric motor means happier operators and better results Exceeds OSHA sound regulations and over 20 dbA s quieter compared to similar sized pneumatic motors 90 80 NOISE LEVEL dBa 70 60 68 dBa E Flo DC Electric Motor 90 dBa OSHA Hearing Conservation Threshold 92 dBa Large Pneumatic Motor Note All pressures 100 psi Prevent Material Loss Integrated runaway protection protects your pump from premature wear and prevents costly material loss Eliminate Costly Rework Electric motor eliminates icing giving you smoother pump operation and better finished product Lower Cost of Ownership Use less energy and spend less on maintenance costs with the field proven reliability of Graco s 4 ball pump Made in the USA ost Yo Boost Your Bottom Line a e H WA m LAIU F Qa Fata gt h A Fa re Pe JL al a ra ua em FD De 8 IAA un fF Ra vla SF ENS Y Pa T Ha E HA E MN y B Re i ot E IM YY we Y IM al ee E a E mm Y 4 l 4 wT ww WH D l K SY IS E E v DD E aian v _ a Y bd Advanced Motor with Control Module Efficient and smart the E Flo DC with Advanced Control Modu
5. essure Regulators Part Num Description Part Num Description Part Num Description EM0011 1 hp Motor Basic Controls ATEX FM IECEx 255143 Wall Mount Bracket 288117 Pneumatic BPR 20 gpm 300 psi EM0012 1 hp Motor Advanced Controls ATEX FM IECEx 253692 Floor Stand max fluid pressure 1 1 4 npt EM0021 2 hp Motor Basic Controls ATEX FM IECEx 24R101 Basic Controls Securing Kit 288311 Pneumatic BPR 20 gpm 300 psi EM0022 2 hp Motor Advanced Controls ATEX FM IECEx max fluid pressure 1 1 2 npt 288262 Pneumatic BPR 20 gpm 300 psi max fluid pressure 2 in Tri Clamp E Flo DG Pump Selection Table Model 750 1000 1500 2000 Output per Cycle 750cc 1000cc 1500cc 2000cc Maximum Working Pressure psi bar 300 20 6 1 hp 200 13 8 300 20 6 220 15 1 2 hp 400 27 6 Output at 20 CPM gpm Ipm 4 00 15 5 25 20 8 00 30 10 50 40 Pump Manual 3A2096 3A2096 3A2096 3A2096 Motor Manual 3A2526 3A2526 3A2526 3A2526 Control Module Manual 3A2527 3A2527 3A2527 3A2527 Orderina Informati Basic Controls Advanced Controls ATEX IECEx Hard Chrome NPT Hard Chrome Tri Clamp MaxLife Tri Clamp Wall Mount Bracket 750cc 1000cc 1500cc 2000cc RIRI HHRHH HR YH HH Pet fete CO O A fe fort man AO KE gt CO CO CO A IO IO CO come eon IO FE wl CO CEC CO fey T ff wl CO CO CO CO fet eon econ ff Fil CO CO CO fe fe come eco ff rewh gt CO CO CO fet eean eco n o
6. le gives you additional control of pump performance and allows you to manage several pumps from a single module Multiple Pump Networking Control several pumps from a single control module Simple to Install Basic installation requires only a single phase 110 220 V 50 60 Hz power No VFD s Required 110 V power available with 1HP motor only Integrate the pump easily into a PLC Network for better visibility and control outside of the hazardous area e Configure different operating profiles of pump e Mount directly on pump motor or remotely on nearby wall e Up to two pressure transducers can be added for greater control e Connect pneumatic BPR controller to automate an off production profile for even greater energy savings e Password protect pump settings to protect against unauthorized access Basic Motor Operator friendly control knobs have clear symbols making it easy to adjust pump settings Gives you local control at the pump and runaway protection 4 Ball Lower to install upgrade and maintain your 4 ball pump Not only can our lowers be used with pneumatic hydraulic or electric platforms many models have common components Increases the life of throat packings Consistent torque no operator needed to make adjustments Standard Chromex Rods for added durability Available MaxLife Cylinders for maximum abrasion and wear resistance Choose the Right P
7. ng with power application equipment for the contractor industry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS P 0 Box 1441 Minneapolis MN 55440 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco N V Industrieterrein Oude Bunders Slakweidestraat 31 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9468 8500 Fax 61 3 9468 8599 CHINA Graco Hong Kong Ltd Shanghai Representative Office Room 118 1st Floor No 2 Xin Yuan Building No 509 Cao Bao Road Shanghai 200233 The People s Republic of China Tel 86 21 649 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 432 Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon Haryana India 122001 Tel 91 124 435 4208 Fax 91 124 435 4001 JAPAN Graco K K 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building Ath Floor 1599 Gwanyang Dong Dongan Ku Anyang si Korea 431 060 Tel 82 31 476 9400 Fax 82 31 476 9801 Call today for
8. ump for You How to Select Your E Flo DG Pump Selections Refer to the Pump Selection Table on the next page to answer the following questions Electric Lower Size Based on desired pressure and flow rates what size lower is required 750 cc 1000 cc 1500 cc or 2000 cc Motor Size amp Controls what motor size and control type would you like on the motor 1 or 2 hp Basic or Advanced Lower Fittings What lower material and type of fitting is required on the lower Hard Chrome NPT Hard Chrome Tri Clamp or MaxLife Tri Clamp Mount How would you like to mount the pump Stand Mount Wall Mount Bracket or None Part Number Matrix Circulation Pump Lower Size Motor Size Controls amp Type Pump Type Fittings C 1 750 cc 1 1 hp Motor Basic Controls ATEX FM IECEx 1 Hard Chrome NPT 0 No Stand 2 1000 cc 2 1 hp Motor Advanced Controls ATEX FM IECEx 2 Hard Chrome Tri Clamp 1 Stand 3 1500 cc 3 2 hp Motor Basic Controls ATEX FM IECEx 3 MaxLife Tri Clamp 2 Wall Mount Bracket 4 2000 cc 4 2 hp Motor Advanced Controls ATEX FM IECEx E Control Module amp Cable if BASIC motor control is desired your pump selection is complete Refer to the Pump Selection Table on the next page for your part number ff Advanced motor control is desired determine the desired mounting Part Number Description
9. wl gt fe fete ff fet wean man ean owl gt CO ECO CO wag map e rw CO CO CO CO fet menn man casio ow fete fete ff fet fF econ m mnr ow felele man ione tome ewf ee Pe e mea eeo T eoo row gt ee fe wea mae T e owl gt tele el wa e eoe m ee e e o E T eco T eoo el eeel E me T aat ow felele fel maa ee eom em ee ee e T wea T maa T rea EEC CA IU CO CO O CA fet ea maa T r owl gt fete O O CA l wem ess e rw O CO CO O TT mam T ma T eoo row eeel wam mua uan B HII IT TT TTT as Motor Size GRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives alo
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