Graco 313292G User's Manual
Contents
1. 7 Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place Trigger gun to relieve pressure in material hoses ES ti1950a ti1950a ti1953a 14 313292G 12 Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place Trigger gun to flush mixed material out of line with clean solvent 13 Shut off solvent pump air control valve CB 14 Repeat steps 11 and 12 Then continue to step 15 15 Close solvent flush valve AR on mix manifold LA L OF R ye AK 16 Release any residual gun pressure and engage trig ger lock AD t1949a 313292G Pressure Relief Procedure 15 Flush Mixed Material Flush Mixed Material MO we Flush Mix Manifold Use Solvent Pump 1 Press Stop V to turn off system Engage trigger lock Remove spray tip 4 d AD AS 2 Ensure sampling valves AE AF and mix manifold valves AH AJ are closed N NA O AF A ere z j Y CC 5 A 16 Open solvent shutoff valve AR at mix manifold Open solvent pump air valve CB Pull out and slowly turn solvent pu2. D LJ va C D d Le XM D00 Systems Only 313292G 21 Parts XMA_00 and XMB_00 Parts NOTE Reference numbers not listed are not included with XMA_00 and XMB_00 systems Ref 2 3 4 5 6 7 197 20 Part 255684 255 61 255 62 255771 255728 110637 21V k C12508 22 23V 24V 20 20 27 28 29 38 151778 1514782 151783 15V747 100035 15X407 115306 15V779 112958 40 A 15X393 ATX 15X126 42 15W598 43 44 45V 46V div 48V 497 50v 51 52 53 SET Zu 55 56 57 58 59 60 61 62 22 156971 115243 112307 15W017 115841 104655 156823 102063 15B090 100284 121295 158491 100361 15R529 156684 121139 15J594 255 47 15R380 15J916 Description MANIFOLD mix see manual 313289 VALVE ratio control left see man ual 313289 VALVE ratio control right see manual 313289 MODULE air controls upper see manual 313289 MANIFOLD inlet air distribution see manual 313289 BOX see manual 313289 MODULE alternator SCREW mach pan hd XMAAOO and XMBAOO XMADOO and XMBDOO TUBING nylon round
3. round CABLE I S CAN female female 20 in CABLE I S CAN male female 20 in CABLE male female 39 in POWER SUPPLY assy 24Vdc 2 5A 60W SCREW machine pan hd CABLE power FILTER power CABLE I S CAN female female 34 in ROD tie NUT lock 5 8 in 11 unc ROD adapter COUPLING assy CLIP hairpin with lanyard COVER coupler WASHER LOCK 3 8 SCREW cap hex hd NUT hex flanged UNION adapter 90 degrees Qty ND PNM O sch A N 0 D D NIN O O Ref Part 40 A 15X393 41x 15X126 42 A 15W598 43 156971 AAT 115243 A5T 112307 46t 15WO017 A7T 115841 48 104655 49t 156823 DUT 102063 514 15B090 52t 100284 65 111801 66 108636 67 121688 68 054172 69 054757 73 238909 74 16A004 82x 126786 Description LABEL warning USB LABEL codes LABEL warning NIPPLE short REGULATOR air 1 4 npt ELBOW street 1 8 nptf x 1 8 nptm VALVE safety regulator ELBOVV svvivel male 1 4 npt GAUGE pressure air UNION svvivel WASHER lock ext WIRE grounding door NUT hex mscr SCREW cap hex hd MUFFLER CONNECTOR 3 8 npt x 3 8 tube TUBE nylon 1 4 OD black 10 ft see Component Identification page 9 TUBE nylon 1 4 OD natural 10 ft see Component Identification page 9 WIRE grounding assy FLASH DRIVE USB 2 0 WRENCH restrictor Qty ODB sch sch sch do llli t Included with XMGDOO and XMHDOO systems only I
4. street NIPPLE pipe 1 2 x 3 8 npt PIPE nipple ADAPTER WRENCH restrictor COUPLING 1 2 x 3 5 in Oty Y Included with XMADOO and XMBDOO systems only kx NR os cards are avallable at no cost XMBA00 and XMBDOO Systems Only ti23370a Included with XMAAOO and XMBAOO systems only Included with XMBAOO and XMBDOO systems only Not shown Replacement Danger and Warning labels tags and 313292G XME 00 and XMF_00 Parts NOTE Reference numbers not listed are not included with XME 00 and XMF 00 systems Ref 1 218 22 23 24 25 20 27 20 298 30 31 32 33 34 39 36 37 38 39 Part 257055 255684 255761 255762 255771 L250C4 L220C4 15H652 15H654 15B554 NXT102 119402 15T258 15M987 255728 110637 C12508 15V778 15V782 15V783 15V747 100035 15X407 115306 15V779 257150 101712 15H392 244819 244820 197340 100133 100101 112958 160327 313292G Description MOTOR 6500 de icing see man ual 311238 MANIFOLD mix see manual 313289 VALVE ratio control left see man ual 313289 VALVE ratio control right see manual 313289 MODULE air controls upper see manual 313289 MANIFOLD inlet air distribution see manual 313289 BOX control see manual 313289 LOWER Xtreme 250 see manual 311762 LOWER Xtreme 220 see manual 311762 LABEL Xtreme X50 LABEL Xtreme X60 HOSE coupled 48 in CONTROL de ice assy CAB
5. CABLE I S CAN female female 20 in CABLE I S CAN male female 20 in CABLE male female 39 in POWER SUPPLY assy 24Vdc 2 5A 60W SCREW machine pan hd CABLE power FILTER power CABLE I S CAN female female 34 in NUT hex flanged LABEL warning USB LABEL codes LABEL warning NIPPLE short REGULATOR air 1 4 npt ELBOW street 1 8 nptf x 1 8 nptm VALVE safety regulator ELBOW swivel male 1 4 npt GAUGE pressure air UNION swivel WASHER lock ext WIRE grounding door NUT hex mscr SCREW cap socket hd NIPPLE 1 2 npt PLUG pipe 1 2 in 14 nptf BLOCK manifold ADAPTER union O RING HOUSING valve CARTRIDGE valve HANDLE green HANDLE blue Qty 1 1 20000 aa sch A NN MAM NM AO gt HS HSH sch SB HS sch HS sch ck sch sch St sch Ref 63 64 65 66 67 68 69 73 4X 76 11 18 19 Part 117623 262522 111801 108636 121688 054175 054757 238909 16A004 162505 222200 155699 159239 80 x 156849 81 164672 82 92 126786 16N367 Description NUT cap 3 8 16 unc CARRIAGE SCREW cap hex hd MUFFLER CONNECTOR 3 8 npt x 3 8 tube TUBE nylon 1 4 OD black 10 ft see Component Identification page 9 TUBE nylon 1 4 OD natural 10 ft see Component Identification page 9 WIRE grounding assy FLASH DRIVE USB 2 0 UNION swivel 3 8 male x 1 2 female npt VALVE restrictor ELBOW
6. DRIVE USB 2 0 WRENCH restrictor Parts Qty b sch NI S dd dd dl eck eck sch sch do x Included with XMEDOO and XMFDOO systems only amp Included with XMEAOO and XMFAOO systems only Not shown A Replacement Danger and Warning labels tags and cards are available at no cost 23 Parts XMG_00 and XMH_00 Parts NOTE Reference numbers not listed are not included with XMG_00 and XMH 00 systems Ref 4 21t 22 231 24 25 260 2 9 209 290 30 31 32 33 34 35 36 3 38 39 24 Part 257055 259684 255761 255762 255771 L180C4 L145C4 15B554 NXT102 119402 15T258 15M987 255728 110637 C12508 15V778 15V782 15V783 15V747 100035 15X407 115306 15V779 257150 101712 15H392 244819 244820 197340 100133 100101 112958 160327 Description MOTOR 6500 de icing see man ual 311238 MANIFOLD mix see manual 313289 VALVE ratio control left see man ual 313289 VALVE ratio control right see manual 313289 MODULE air controls upper see manual 313289 MANIFOLD inlet air distribution see manual 313289 BOX control see manual 313289 LOWER Xtreme 180 see manual 311762 LOWER Xtreme 145 see manual 311762 LABEL Xtreme X70 LABEL Xtreme X90 HOSE coupled 48 in CONTROL de ice assy CABLE coiled WRENCH ELBOW 60 degrees MODULE alternator SCREW mach pan hd XMGAOO and XMHAOO XMGD00 and XMHDOO TUBING nylon
7. Installation Parts XM Plural Component OEM Sprayer For spraying two component epoxy and urethane protective coatings in non hazardous locations For professional use only Important Safety Instructions e Read all warnings and instructions in this manual Save these instructions See page 6 for model information See page 31 for maximum working pressure For patent information see www graco com patents PROVEN QUALITY LEADING TECHNOLOGY 7 GRACO 313292G EN Contents Related Manuals 3 dE lire EE 4 NWOGCIS odiar a ds 6 OVGerVIOW sia aer ee RE 7 USAGE parida iaa ada 7 Isocyanate Hazard 7 Material Self Ignition 7 Moisture Sensitivity of Isocyanates 7 Components A and B 8 Changing Materials 8 Weoleriile MT RU PP EE 8 GroundiNg JBR SO O ee oS es 8 Component Identification 9 Pressure Relief Procedure 14 Flush Mixed Material 16 Installation and Setup 18 Connect Air Lines 18 Connect Fluid Hoses 18 Connect Air Hoses 18 Connect Sensor Cables 18 Operahon SE xad ber EXER EE Ua E 19 A venies E ee 19 Schematics 19 Paris sein ds ss E es ee bo ad S armor del 20 XMA 00 and XMB 00 Part
8. LE coiled WRENCH ELBOW 60 degrees MODULE alternator SCREW machine pan hd XMEAO0 and XMFAOO XMEDOO and XMFDOO TUBING nylon round CABLE I S CAN female female 20 in CABLE I S CAN male female 20 in CABLE male female 39 in POWER SUPPLY assy 24Vdc 2 5A 60W SCREW machine pan hd CABLE power FILTER power CABLE I S CAN female female 34 in ROD tie NUT lock 5 8 in 11 unc ROD adapter COUPLING assy CLIP hairpin with lanyard COVER coupler WASHER LOCK 3 8 SCREW cap hex hd NUT hex flanged UNION adapter 90 degrees Qty ND PON a sch A N CO NN NN OO Ref Part 40 A 15X393 41 15X126 42 A 15W598 43 156971 44 115243 45 112307 46 15W017 47 115841 48 104655 49 156823 50 102063 518 15B090 524 100284 65 111801 66 108636 67 121688 68 054172 69 054757 73 238909 74 16A004 82x 126786 Description LABEL warning USB LABEL codes LABEL warning NIPPLE short REGULATOR air 1 4 npt ELBOW street 1 8 nptf x 1 8 nptm VALVE safety regulator ELBOW swivel male 1 4 npt GAUGE pressure air UNION swivel WASHER lock ext WIRE grounding door NUT hex mscr SCREW cap hex hd MUFFLER CONNECTOR 3 8 npt x 3 8 tube TUBE nylon 1 4 OD black 10 ft see Component Identification page 9 TUBE nylon 1 4 OD natural 10 ft see Component Identification page 9 WIRE grounding assy FLASH
9. UNC2B II HH i r xma000 313292 10a 36 58 mm Mix Manifold Assembly 6380in 1 440 in 162 05 mm pr 36 58 mm 36 58 mm CI l 1 1 440 in 3658 mm m Q l T lt P 8X 5 16 18 UNC2B r xma000 313292 9a 313292G 29 Dimensions 15250in 387 35 mm e SCH A mM 6 940 in 176 28 mm V Gya 5 JZ RT D Control Box Assembly 9 10 000 in 15 000 in C l D D of WE a imi 19 000in 4XFULLR 500 482 60 mm r_xma000_313292_7a i 3 130 in 79 50 mm i Air Control Assembly 0 750 in 8 X FULL R 440 i E d y 2 000 in SES mm d i OOO u Ww 15 920 in 404 37 mm 17 970 in 456 44 mm r xma000 313292 8a 30 313292G Technical Data Technical Data Mixed ratio range 1 1 10 1 in 0 1 increments Rati
10. anty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir conv
11. con HP Heater manual for special conditions for safe use ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment 4 313292G 313292G Warnings PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily R
12. d component B hardener parts Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers and outlet filter after flushing Flush Mixed Material page 16 e Check with your material manufacturer for chemical compatibility e Epoxies often have amines on the B hardener side Polyureas often have amines on the A resin side NOTE If the amine will switch between the two sides see Flush Mixed Material page 16 Location M A XM OEM sprayers are not approved for use in hazard ous locations Grounding Aw A Ground control box ground wire attached and both air motors to a true earth ground NOTE If wall power is used ground electrical connection prop erly according to local codes Ground Wire Control Box p Ground Nut Control Box 3 gt Ground Wire 313292G Component Identification Component Identification 69 7 ZI AD E SSS an VVS FIG 1 Typical OEM Sprayer Components Key E Air Controls see Air Controls page 11 F Air Inlet Manifold Assembly 68 Air Line A Pump Assembly B Fluid Control Assembly see Fluid Control Assembly page 10 C Control Box 69 Air Line D User Interface Display see Us
13. d and Carriage Kit 256980 For converting to a remote mix manifold kit with a pro tective guard See manual 312749 for more information 313292G 313292G Accessories and Kits 27 Dimensions Dimensions Fluid Control Assembly Mounting Plate DOSING MOUNTING PLANE MANIFOLD MOUNTING PLANE 0 205 in 1 440 in 1 440 in 36 58 mm 36 58 mm C b E 1 440 in 36 58 mm pi 710 D le 3 970 in 100 84 mm 8XFULLR 380 NN Ale 2 180 in 55 37 mm e EA r xma000 313292 11a 4940 in 125 48 mm 28 313292G Dimensions Fluid Control Assembly Dosing Valve Assembly 1 440 In HH C 36 58 mm 2 i EE 4X 5 16 18
14. enu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313292 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised April 2014
15. eplace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulatio
16. er Interface Display page 13 313292G Component Identification Fluid Control Assembly AA egy O FIG 2 Fluid Control Assembly AA Dosing Valve A AF AB Dosing Valve B AG AC Recirculation Valve A AH AD Recirculation Valve B AJ AE Sampling Valve A AK AL 10 AK r XM1A00 312359 313289 18A Sampling Valve B Restriction Valve Mix Manifold Shutoff Check Valve A Mix Manifold Shutoff Check Valve B Solvent Shutoff Valve Pressure Sensor hidden 313292G Air Controls CA CB FIG 3 Air Controls CA Main Pump and Air On Off Control CB Solvent Pump Air On Off Control CC Inlet Air Pressure Gauge CD Main Pump Air Regulator 313292G Component ldentification CF CG r XM1A00 312359 313289 14A CE Main Pump Air Regulator Gau
17. ge CF Solvent Pump Air Gauge CG Solvent Pump Air Regulator 11 Component Identification User Interface DA DG 7 T OB y DP e ti13365a DN DE DD DM DB DK De FIG 4 User Interface Buttons LEDs There are four types of LEDs on the display DA Display Use to view GCA display Ratio Mode Call Screen Selection Error Conditions Totalizers out LED System Information Dosing valve active Start Initiates Active Run Mode function cur e on dosing valve is active rently selected in Run Screen e off dosing valve is not active ege a Run Mode function Spray mode active currently selected e selected mode is on active Enter Press to open drop down fields selection selected mode is off inactive options and save values ur Resets alarms and advisories on alarm is present Reset off no alarm Left Right Move between screens in run or setup modes on IS active off no warning indicated Ratio and setup fields are not change able the icon above each of the four buttons in the LCD DH Up Down Move between selection boxes flashing key is present and drop down fields and selectable values turned Ratio and setup fields within Setup screens are changeable Lock zao areas oo in non hazardous areas Function Activates mode or action represented by 12 313292G Component Identification User Interface Display NOTE For details regarding the
18. mp air regulator CG clock wise to increase air pressure Use lowest possible pressure Disengage trigger lock and trigger gun into a grounded pail Use a pail lid with a hole to dispense through Seal around hole and gun with a rag to pre vent splash back Be careful to keep fingers away from front of gun Flush out mixed material until clean solvent dispenses ti1950a ti1953a 313292G 6 Close solvent pump air valve CB and solvent shut off valve AR at mix manifold Trigger spray gun to relieve pressure E pe S AK ZD ti1949a 8 Disassemble and clean spray tip with solvent by hand Reinstall on gun 313292G Flush Mixed Material 17 Installation and Setup Installation and Setup NOTE See page 27 to aid in component installation Connect Air Lines Refer to component identification in FIG 1 page 9 Refer to the pneumatic schematic drawings in the XM Plural Component Sprayer repair parts manual 313289 for guidance e Connect air lines 68 69 between the fluid control assembly B and the control box C e Connect air lines 68 69 between the air controls assembly E and the control box Connect Fluid Hoses Use the following illustration as a guide to connect the fluid hoses Go Go Recirculation Hose gray Recirculation Hose to Pump TN Lower black Connect Air Hoses e Connect air hose 12 between air i
19. ncluded with XMGAOO and XMHAOO systems only Not shown A Heplacement Danger and Warning labels tags and cards are available at no cost 313292G Accessories and Kits AM A Not all accessories and kits are approved for use in hazardous locations Refer to the specific accessory and kit manuals for approval details 20 Gallon Hopper Kit 255963 One complete double wall 20 gallon hopper See man ual 312747 for more information Hopper Heater Kit 240V 256257 For heating fluid in a 20 gallon hopper See manual 312747 for more information T2 Feed Pump Kit 256275 For supplying viscous material from a 20 gallon hopper to an XM sprayer See manual 312769 for more infor mation 5 1 Feed Pump Kit 256255 For supplying viscous materials from a 20 gallon hopper to an XM sprayer See manual 312769 for more infor mation 7 Gallon Hopper and Bracket Kit 256260 One 7 gallon hopper and mounting brackets Mounts to the side or back of an XM sprayer See manual 406999 for more information 2 1 Drum Feed Kit 256232 One T2 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55 gallon drum to an XM sprayer See manual 312769 for more information 313292G Accessories and kits 5 1 Drum Feed Kit 256276 One 5 1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55 gallon drum to an XM sp
20. nlet manifold and air controls assembly Hose called out as 12 C 18 e Connect air hose 12 between air controls assem bly and both air motors Hose called out has 12 A and 12 B ZS SIS Z n ZL T T Zt F Connect Sensor Cables Connect pressure and temperature sensor cables sup plied with fluid control assembly B to the fluid control module Fluid Control Module r xmaa00 313292 4a 313292G Operation For operation instructions see XM Plural Component Sprayer Operation manual 312359 Repair For maintenance troubleshooting and repair instruc tions see XM Plural Component Sprayer Repair Parts manual 313289 Schematics See XM Plural Component Sprayer Repair Parts man ual 313289 for all electrical schematics 313292G Operation 19 FRONT VIEW Parts Parts REAR VIEW 00 e a X NP V A P ooo R A 3 tA X NOT O R 7 YA 2 p NS SS 7 ae L VA UN RG c REAR VIEW f OSS kas ds El Y NFO DEN IS ED SS FRONT VIEW D JET MA N JET P KZ SL A 65 313292G 20 Parts
21. ns TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Models Models W A XM OEM sprayers are not approved for use in hazard ous locations Use the following matrix to define the construction of the sprayer based on the six digits For example Part XMEA00 represents an XM Plural Component OEM sprayer XM 5200 psi pump set with pump filters E wall power supply that is not approved for hazardous areas A NOTE To orde
22. o tolerance range 5 Flow rates MA Di RE 1 qt min 0 95 liter min MAXIMUM temes ep Ro SOME ee 3 gal min 11 4 liter min Fluid viscosity range 200 20 000 cps heavier viscosities can be mixed using heat circulation and or pressure feeding PUC UE AVON za 244 cres e ST fd bd da oae 60 mesh 238 micron standard on pump outlets filter assembly not included on some models PUG WG etos oe uoa EG ESE Ce oS EE a Es 3 4 npt f Fluid inlets without feed kits 1 1 4 npt m Maximum fluid working pressure of mixed material 90 EE 5200 psi 35 8 MPa 358 bar row CHEF 6300 psi 43 5 MPa 435 bar Maximum fluid temperature 160 F 71 C Air supply pressure range 50 150 psi 0 35 1 0 MPa 3 5 10 3 bar Maximum pump air set pressure SO EN NESON O tee ees 100 psi 0 7 MPa 7 0 bar JOT e estas Bath td a iG See eel ESE SES 90 psi 0 62 MPa 6 2 bar Maximum pump inlet fluid feed pressure 250 psi 1 7 MPa 17 bar Maximum air consumption at 100 psi 0 7 MPa 7 0 bar DEA is as 70 scfm per gpm 1 96 m min per Ipm Ambient temperature range COS AU PVP Tnm 32 135 F 0 57 C SIA 56 d t eM ES wit up ti doses 30 160 F 1 71 C Environmental conditions rating Indoor outdoor use Altitude up to 4000 m Maximum relative humidity to 9996 up to 130 F 54 C Pollution degree 11 Installa
23. ocyanate Hazard a gt ttt Av se Spraying materials containing isocyanates creates potentially harmful mists vapors and atomized partic ulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area 313292G Overview Material Self Ignition Some materials may become self igniting if applied too thick Read material manufacturer s warnings and material MSDS P 11 nm Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component urethane coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystallization
24. r replacement parts see Parts section the XM Plural Component Sprayer Repair Parts manual 313289 The digits in the matrix do not correspond to the Ref Nos in the Parts drawings and lists Third Kee Fourth First and Second Digits System Choice Fifth and Sixth See Table 1 for lower models Control Box Choice Digits Pump Set Remote hose gun Manifold Control Box Always 00 XAT nopumps A WalPowerSupy OEM plural come B nopumps LE D Amar ponent sprayer E 8200pi PO without a frame P s200p LL EE G 6064 4 L L HI 6008 LL L Table 1 Lower Models and Corresponding Identification Codes System Pressure A Lower B Lower Fu MPa bar see manual 311762 see manual 311762 5200 psi 35 350 wv L250C4 L220C4 E 5200 psi 35 350 MA L250C3 L220C3 MXN 6300 psi 49 490 wv L180C4 L145C4 H 6300 psi 49 490 L180C3 L145C3 NOTE See Accessories and Kits page 25 for a list of avail able accessories and kits 6 313292G Overview Usage XM plural component sprayers can mix and spray most two component epoxy and urethane protective coatings When using quick setting materials less than 10 minute pot life a remote mix manifold must be used XM plural component sprayers are operated via user interface air controls and fluid controls W A XM OEM sprayers are not approved for use in hazard ous locations is
25. rayer See manual 312769 for more information Hopper Hose Heat Circulation Kit 256273 For circulating heated water through 20 gallon hoppers heated hose and Viscon HP heater See manual 313259 for more information Desiccant Dryer Kit 256512 For use with 20 gallon hoppers See manual 406739 for more information Lower Strainer and Valve Kit 256653 For straining material from a feed pump to an XM sprayer fluid inlet See manual 312770 for more infor mation Electric Heated Hose Power Supply Kit 256876 For monitoring and controlling fluid temperature in low voltage heated hoses See manual 313258 for more information 25 Accessories and Kits 5000 psi Two Component Main Heated Hose Set Kit Electric heated hose set for adding additional sections Part Description 248907 Heated hose set 1 4 in ID x 3 8 in ID 50 ft 248908 Heated hose set 3 8 in ID x 3 8 in ID 50 ft 10 1 Drum Feed Kit 256433 For supplying highly viscous material from a 55 gallon drum to an XM sprayer See manual 312769 for more information Shutoff Check Valve Kit 255278 For replacing shutoff valve or check valve See manual 313343 for more information 26 Alternator Conversion Kit 256991 For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply See manual 313293 for more information Mix Manifold Kit 255684 See manual 312749 for more information Remote Mix Manifol
26. s 22 XME 00 and XMF 00 Parts 23 XMG_00 and XMH 00 Parts 24 Accessories and Kits 25 DIMENSIONS Sica 28 Technical Data cion aa 31 Graco Standard Warranty 32 Graco Information 32 313292G Related Manuals Related Manuals Manuals are available at www graco com Component Manuals in U S English Manual Description LE en Plural la scc NA Sprayers XM Plural Component Sprayers 918289 Repair Parts 311762 Xtreme Displacement Pumps Instructions Parts 311328 1328 NXT Air Motor Instructions Parts Air NXT Air Motor Instructions Parts Instructions Parts ELLA Wall Hopper Kit 312747 Instructions Parts 309524 Viscon HP Heater Instructions Parts 312145 XTR 5 and XTR 7 Spray Guns Instructions Parts Feed Pump and Agitator Kits 312769 Instructions Parts 312794 Merkur Pump Assembly Instructions Parts 7 Gallon Hopper Installation Kit 406699 Instructions Parts 406739 Desiccant Kit Instructions Parts Kit Instructions Parts Heated Hose Power ee Kit 313258 Instructions Parts Hopper or Hose Heat Circulation Kit 313259 Instructions Parts Lower Strainer and Valve Kit 312770 Instructions Parts XM Mix Manifold Kit 312749 Instructions Parts Alternator Conversion Kits 913293 Instructions Parts Dosing Valve Repair Kit 913342 Instructions Parts 313343 High Flow Severe Duty Sh
27. ten recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warr
28. tion category 2 SOUNG pressule code ot oret veg et iota there data 86 dBA at 100 psi 0 7 MPa 7 bar Sound Dalle dE 98 dBA at 100 psi 0 7 MPa 7 bar Wetted parts SUCHON TUDES ciar da aluminum FIUSH PUM escritas carbide PTFE stainless steel UHMWPE A PEE nylon Pumps AND ss DS EE eee ias carbon steel alloy steel 303 440 17 ph grades stainless steel zinc and nickel plating ductile iron tungsten car bide PTFE leather Metering valves carbon steel nickel plating carbide polyethylene leather Mannola 2 55 st DIM carbon steel nickel plating carbide 302 stainless steel PTFE UHMWPE MIXET EE stainless steel housing with acetal elements Spray QUA cardiac Refer to spray gun manual Minimum flow rate is dependent on material being sprayed and mixing capability Test your material specific to flow rate 313292G 31 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s writ
29. user interface display see the XM Plural Component Sprayer operation manual 312359 Main Display Screen Components The following figure calls out the navigational status and general informational components of each display screen Current Date and Time Remaining Potlife Time 03 16 09 10 14 10 14 Current Status Bar p Function Display eM pe Bi 77 F Navigate to screens within same group Navigational Bar FIG 5 Main Display Screen Components 313292G 13 Pressure Relief Procedure Pressure Relief Procedure a I 8 Engage trigger lock MPa bar PSI N ah Bs E uy k Na Follow Flush Mixed Material procedure prior to relieving pressure Follow Pressure Relief Procedure when you stop spraying or dispensing and before cleaning check A ing servicing or transporting equipment MESSE Relieve Pump Fluid Pressure and Flush Mix Relieve A and B Fluid Pressure Hose 9 Close mix manifold valves AH AJ then open sol 1 Engage trigger lock gage Myg vent flush valve AK on mix manifold NA oP Ale Dr amp pnr PTE gt gt AK p ti1949a AH AJ 2 Press Stop V 3 If fluid heaters are used shut them off 4 Shutoff feed pumps if used 10 Open solvent flush ball valve CB Use lowest pres sure needed to flush material out of hose 5 Remove spray tip and clean 6 Disengage trigger lock
30. utoff Check Valve Repair Kit Instructions Parts 313292G 3 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SPECIAL CONDITIONS FOR SAFE USE e To prevent the risk of electrostatic sparking the equipment s non metallic parts must be cleaned with only a damp cloth e Refer to the Vis
31. varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been con taminated from the other side e Always park pumps when you shutdown e Always lubricate threaded parts with Part 217374 ISO pump oil or grease when reassembling Location Components A and B IMPORTANT Material suppliers can vary in how they refer to plural component materials Be aware that in this manual Component A refers to resin or major volume Component B refers to the hardener or minor volume NOTE This equipment doses the B component into the A com ponent flow An integration hose must always be used after the mix manifold and before the static mixer NOTE Please follow these recommendations for setup e use at least a 3 8 in 10 mm x 25 ft 7 m hose as the integration hose e install a 24 element static mix tube after the integra tion hose Keep Components A and B Separate NOTICE To prevent cross contamination of the equipment s vvet ted parts never interchange component A resin an
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