Graco 313258C User's Manual
Contents
1. Not available for purchase Electrical Schematic IC Electrical Schemat OLI IQ s mm ne eS Un EI AAI We OIL udis E u3T1081N00 dI i31 a H pE f f nu HIWHOSSNYHL YOS O O Voz 18 V t AV T3 SS 0L z LT SE rssH uvae uan voc TESST BUT 0001 O 100 YAMOd ISOH Su0193NNO NOSE 45 4 d313INOLLN310d NO 2 lt cL E 2 u3xv3ua YINWYOISNYYL YATIOWLNOD TVNOLLHOdOUd 9 3132586 10 Technical Data Technical Data Hose Heat Control 24P616 Input Power Requirements 230 Vac 1 phase 50 60 Hz 15A Quiput POW SD CER d ao de oe a 20 62 Vac 45 A lli m 85 Ib 39 kg Heated Hose 248908 248907 262727 262728 262730 Maximum working fluid pressure 5000 psi 34 5 MPa 345 bar Maximum air working pressure 130 psi 0 9 MPa 9 bar Maximum hose operating temperature 180 F 82 C FTS Sensor Kit 24M943 Maximum working2. ti23565a 21 or 22 Fic 6 XM Mix Manifold 313258C Setup Connect 24M943 FTS and Power Wires NOTICE Do not coil hose tighter than the minimum bend radius of 3 ft 0 9 m Do not subject hose to exces sive weight impact or other abuse 1 Carefully extend FTS probe H into the hose sec tion from the hose heat control Do not bend or kink probe Insert probe in major volume resin side on systems which are not 1 1 mix ratio 2 Connect FTS 9 to fittings 12 on remote XM mix manifold See FIG 6 3 Connect fitting 23 to FTS coupler 9a and fitting 19 or 20 Connect fittings 21 or 22 to FTS sensor 9c Connect fluid hoses to FTS 9 4 Install one connector D between wires Refer to Connect Heated Hoses in manual 309572 for instructions 5 Connect hose assembly cable to FTS cable Slide insulator sleeves S over connection Leave slack G in cables as stress relief to prevent cable failure To XM Mix Manifold a To XM sprayer Fic 7 261670 FTS Kit ti2684d 6 Connect two black power wires from the hose heat control box 2 to heated hose 1 Refer to Connect Fluid Hose in manual 3A2980 for instructions 7 Connect FTS cable from control box 2 to FTS cable connection of first length of heated hose from XM sprayer See illustrations on page 9 Troubleshooting Repair Troubleshooting Repair See supplied hose heat control manual 3A2980 and power lock heated hose m
3. fluid pressure 5000 psi 34 5 MPa 345 bar Fluid Connection Size 1 2 in npt f both ends 313258C 11 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to
4. will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www g
5. Instructions Parts 5 Electric Heated A Hose Power Supply Kit 256876 7 Monitor and control fluid temperature in a low voltage heated hose for XM plural component sprayers feeding a remote XM mix manifold Not for use in explosive atmospheres Important Safety Instructions e Read all warnings and instructions in this manual Save these instructions See page 2 for a list of components included in the kit and maximum working pressures ti20972a PROVEN QUALITY LEADING TECHNOLOGY Helated Manuals Contents Related Manuals 2 Graco Information 12 Componenlis 2 Warnings ORIS ED CEA 3 Installalloli ces echo e RE RENE SAG ew s 5 Related Man uals 22 Odd e DE EC eue bei tenes 5 Connect Power Cable Wires 5 E Description Connect 24M943 FTS and Power Wires 7 XN Troubleshooting Repair 8 so 313289 XM Repair Parts Paris oss ee Bi eve Se ree Se Ame aes 9 XM OEM Instruct Electrical Schematic 319292 XMOEM Instructions 000 312749 XM Mix Manifold Kits Technical Data 11 5980 cigar Graco Standard Warranty 12 205909 eee ea Graco Information 12 ui Power Lock Heated Hose Components The electric heated hose power supply kit 256876 Table 1 Optional Heated H
6. anual 309572 for troubleshooting and repair procedures 8 313258C Parts Ref 1 2 3 os ti20976b Part 24P616 157969 256196 256326 112958 112395 116171 24 943 163637 249320 3132586 Qty Description HOSE SET heated order sepa 1 rately see manual 309572 KIT heated hose control see man 1 ual 3A2980 CABLE hose heat 3 cond 12GA 1 see manual 3A2980 PLATE mounting to XM BRACKET control bo to XMx heated hose NUT HEX flanged SCREW cap flng hd BUSHING strain relief KIT fluid temperature sensor cou pler see manual 309572 COUPLER 1 2 fbe 3 5 in HOSE air 3 75 in SENSOR 1 2 in FTS NO Ref Part 12 158491 13 159239 14 122406 15 117832 16 100081 17 117833 18 116765 19 117595 20 117506 21 126329 22 126330 23 100206 Not shown Parts Li 1 lt f b SS iG NN FJ fi Ji 195 7 y A E dm xz y aK 71 jp 2 LER A gt M ei d e eS HK Q V N RA 19 or 20 21 or 22 Qty Description NIPPLE 1 2 X 1 2 npt 2 NIPPLE 1 2 x 3 8 npt 1 ADAPTER 5 1 2 20 JIC x 3 8 npt 1 ADAPTER 6 9 16 18 JIC x 3 8 1 npt BUSHING pipe 1 2 x 3 8 ADAPTER 8 JIC x 3 8 npt ADAPTER 10 JIC x 3 8 npt UNION 1 4 npt x 5 swivel UNION 1 4 npt x 6 swivel UNION 1 2 npt x 8 swivel UNION 1 2 npt x 10 swivel BUSHING 1 2 x 1 4 npt R ll ll
7. be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco
8. e grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipm
9. ent manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 313258C 3 Warnings SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over t
10. he spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment 4 313258C Installation Installation 1 Insert rubber feet of control box through holes in plate 4 Mount control box 2 on the XM frame using plate 4 bolts 7 and nuts 6 Installing this equipment requires access to parts that may cause electric shock or other serious injury if work is not performed properly Have a qualified elec trician connect power and ground to power switch ter minals see manual 3A2980 and FIG 4 on page 6 Be sure your installation complies with all national state and local safety and fire codes Connect Power Cable Wires 1 Turn off power to junction box J 2 Replace the supplied liquid tight conduit connector C with cord restraint fitting 8 Thread the three wires of the power cord to the opposite side of the cabinet for connection to the power inlet at the main disconnect D See FIG 3 ti20973a e Secure the service wires to 1L1 and 3L2 using a 2 Fic 1 Mount Control Box Phillips or Pozidriv M3 5 Form 2 screwdriver IN LLL Se Tighten to 7 in Ib 0 8 Nem 2 Place bracket 5 on top of the con
11. ose comes with the following components Red Hose Heat Control 24P616 inlet f inlet f Input Power Requirements 230 Vac 1 phase 50 60 Hose ID x Hose ID outlet m outlet m Hz 15A 248908 3 8 x 3 8 5 JIC 6 JIC Output Power 20 62 Vac 45 A 262727 1 2 x 1 4 8 JIC 6 JIC 1262728 Jic Fluid Temperature Sensor FTS Kit er ee Jie 136 JIG 24M943 Maximum Fluid Working Pressure 5000 psi 34 5 MPa Hose Selection for Feedina a Remote Mix Manifold 345 bar 1 2 in npt f See heated hose manual Ing Ix Mani 309572 Hoses should be sized to match the hose volume ratio to the mix ratio The hose size should also allow for min Optional Heated Hose Order imum pressure drop on the major volume side to meet your flow requirements See manual 312749 for more Separately information Maximum Fluid Working Pressure 5000 psi 34 5 MPa 345 bar Table 2 Volume Ratio of A to B Hose Maximum Air Working Pressure 130 psi 0 9 MPa 9 bar Hose Selection Maximum Hose Operating Temperature 180 F 82 C A x B Volume Ratio Length 50 ft 15 2 m sections maximum length 200 ft 1 1 edim 3 8 x 3 8 1 2 x 3 8 1 78 1 Table 1 Optional Heated Hose inlet f inlet f Hose ID x Hose ID outlet m outlet m 3 8 x 1 4 2 25 1 3 1 3 8 x 1 4 2 25 1 4iio6i 172 174 6110103 12x36 1 4 x 3 8 5 JIC 6 JIC 2 313258C Warnings Warnings The following warnings are for the setup us
12. raco cornypatents Original instructions This manual contains English MM 313258 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revision C April 2014
13. trol box 2 and 4 Connect the external ground bond wire Green or mount to the XM frame using screws 7 and nuts Green Yellow to the protective earth lug PE 6 Secure with a 3 8 or 7 16 flat bladed screwdriver Tighten to 35 in Ib 4 Nem LZ le LZ a f an pP A E ti9942a Fic 3 Main Disconnect Electrical Connections NOTICE Fic 2 Mount Plate Route power cable 3 to avoid interference with moving parts See FIG 4 313258C 5 Setup 5 Route power cable 3 up through cord grip JC 7 Connect power wiring from 1L1 and 3L2 to terminal blocks 1 and 3 in TB1 6 Connect other end of grounding wire to grounding lug nut X inside junction box J SS ti20975a Fic 4 Heat Control Box Cable Connections 6 313258C 8 Settransformer wire taps in hose heat control box 2 See manual 3A2980 to verify tap wire connec tion 9 Install adapters 16 in dosing valve blocks and use fittings 14 15 17 or 18 to connect heated hose 1 fluid inlets n D ee 3 7 wd Sa Wa ti23564a Fic 5 Dosing Valves NOTE To connect additional hoses see manual 309572 10 Install fittings 12 in remote XM mix manifold
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