Graco 312877P User's Manual
Contents
1. pump E Sample Configuration Number a 4l L oaro Ul y E 1050A A01A A1 SS BN BN PT Ro iw FZ Mt Pump Model Center Fluid Seats Balls Diaphragmsi Manifold j 5 B Section and Covers and O Rings Air Valve Manifolds Pump Configuration Number J NS Pump Center Section and 1050A Aluminum 1050C Conductive Polypropylene 1050F PVDF 1050H t Hastelloy 1050P Polypropylene 1050S Stainless Steel 1 inch ports 50 gpm Air Valve Material Aluminum Conductive Polypropylene Polypropylene A01A Standard Air Valve Monitoring Fluid Covers and Manifolds Aluminum standard ports inch A01B Pulse Count Aluminum standard ports metric A01C DataTrak Conductive polypropylene center flange A01D Remote Conductive polypropylene end flange A01E C01A Standard Optional FKM Seals PVDF center flange C01B Pulse Count PVDF end flange C01C DataTrakx Hastelloy standard ports inch C01D Remote Standard Hastelloy standard ports metric Polypropylene center flange Pulse Count Polypropylene end flange DataTrak Stainless steel standard ports inch Remote or See ATEX Certifications page 5 Stainless steel standard ports metric Check Valve Seats Check Valve Balls Diaphragm Manif2. 5 10 15 20 25 30 35 40 45 50 19 38 57 76 95 114 133 152 170 189 Fluid Flow gpm Ipm Cycle Rate 28 56 84 112 140 168 196 224 252 280 Air Consumption A 0 5 10 15 20 25 30 35 40 45 50 19 38 57 76 95 114 133 152 170 189 Fluid Flow gpm Ipm 21 Technical Data Technical Data Maximum fluid working pressure Air pressure operating range Fluid displacement per cycle Air consumption at 70 psi 0 48 MPa 4 8 bar 20 gpm 76 Ipm Maximum values with water as media under submerged inlet conditions at ambient temperature Maximum size pumpable solids Recommended cycle rate for continuous use Recommended cycle rate for circulation systems Maximum air consumption 00000 eee eee Maximum free flow delivery 0 0 nuana nannaa Maximum pump speed 0 000 cee eee Maximum suction lift varies widely based on ball seat selection and wear operating speed material properties and other variables Sound Power at 70 psi 0 48 MPa 4 8 bar and 50 cpm at 100 psi 0 7 MPa 7 0 bar and full flow Sound Pressure at 70 psi 0 48 MPa 4 8 bar and 50 com at 100 psi 0 7 MPa 7 0 bar and full flow Fluid temperature range 2 0 ee eee Air inlet size Fluid inlet size Aluminum 1050A Hastelloy 1050H or Stainless Steel 105
3. ti14344b 5 0 in 127 mm ti14345b 140 mm ti14542b A 11 8 in 300 mm L 1 2 npt f air inlet B 12 9 in 328 mm M 1 in npt f or 1 in bspt fluid inlet C 13 7 in 348 mm ports 4 S a N 1 in npt f or 1 in bspt fluid outlet D 9 5 in 241 mm ports 4 Eis 1 1 in 28 mm P 3 4 npt f air exhaust port G 13 9 in 353 mm H 6 2 in 158 mm a Peer 4 0 in 102 mm K 10 2 in 258 mm 20 312877P Performance Charts Performance Charts Test Conditions Pump tested in water with inlet submerged Operating Air Pressure A 125 psi 0 83 MPa 8 3 bar B 100 psi 0 7 MPa 7 0 bar Cc 70 psi 0 48 MPa 4 8 bar D 40 psi 0 28 MPa 2 8 bar How to Read the Charts 120 0 83 8 3 100 0 7 7 0 80 0 55 5 5 60 0 41 4 1 Fluid Pressure psi MPa bar 20 0 14 1 4 0 1 Locate fluid flow rate along bottom of chart 2 Follow vertical line up to intersection with selected operating air pressure curve 3 Follow left to scale to read fluid outlet pressure top chart or air consumption bottom chart 312877P 80 2 24 60 1 68 A O 1 12 20 0 56 Air Consumption scfm cubic meters min 0 4 40 0 28 2 8 Cycle Rate 28 56 84 112 140 168 196 224 252 280 See ee eee a em reece eal eee Fluid Pressure _
4. center or end flanges available Hastelloy and stainless steel not pictured one port N Fluid outlet Aluminum not pictured four ports Plastic Fic 4 center or end flanges available Hastelloy and stainless steel not pictured one port Ground wire required for aluminum conductive polypropylene hastelloy and stainless steel pumps see page 8 for installation instructions 312877P Fluid Inlet and Outlet Ports NOTE Remove and reverse the manifold s to change the orientation of inlet or outlet port s Follow Torque Instructions on page 17 Aluminum 1050A The fluid inlet and outlet manifolds each have four 1 in npt f or bspt threaded ports Close off the unused ports using the supplied plugs Plastic 1050P 1050C 1050F The fluid inlet and outlet manifolds each have a 1 in raised face ANSI DIN flange FIG 4 M N in either a center or end location Connect 1 in standard flanged plastic pipe to the pump See FIG 5 S an Installation Graco standard pipe flange kits are available in polypropylene 239005 stainless steel 239008 and PVDF 239009 These kits include e the pipe flange e aPTFE gasket e four 1 2 in bolts spring lock washers flat washers and nuts Be sure to lubricate the threads of the bolts and torque to 10 15 ft lb 14 20 Nem Follow the bolt tightening sequence and do not over torque Hastelloy 1050H or Stainless Steel 1050S The fluid inlet an
5. C The maximum temperature listed is based on the ATEX standard for T4 temperature classification If you are operating in a non explosive environment FKM fluoroelastomer s maximum fluid temperature in aluminum or stainless steel pumps is 320 F 160 C 312877P 23 Graco Standard Husky Pump Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of five years from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessor
6. G See Grounding page 8 If the inlet fluid pressure to the pump is 2 more than 25 of the outlet working pres sure the ball check valves will not close fast enough resulting in inefficient pump 3 operation Excessive inlet fluid pressure also will shorten diaphragm life Approxi mately 3 5 psi 0 02 0 03 MPa 0 21 0 34 bar should be adequate for most materi als For maximum suction lift wet and dry see Technical Data page 22 For best results always install the pump as close as possi ble to the material source 312877P Installation Fluid Outlet Line See FIG 4 page12 Use grounded flexible fluid hoses L See Grounding page 8 Install a fluid drain valve J near the fluid outlet Install a shutoff valve K in the fluid outlet line Installation ti14164b Fic 4 Typical floor mount installation polypropylene 1050P pump shown Key for FIG 4 A Air supply line B Bleed type master air valve required for pump C Air filter regulator assembly D Air inlet E Master air valve for accessories G Grounded flexible fluid supply line J Fluid drain valve required K Fluid shutoff valve L Grounded flexible fluid outlet line M Fluid inlet Aluminum not pictured four ports 12 Plastic FIG 4
7. document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 312877 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision P July 2014
8. pro evdat ca wee Sted gw dees ine dard oa Plastic 1050P 1050C and 1050F Stainless Steel 1050S 0 00 c eee ee Reference Information Maximum Storage Time varies with conditions Maximum Lifetime varies with operating conditions and maintenance Power Efficiency Factor varies based on pump configuration operating parameters and material Sound power measured per ISO 9614 2 Sound pressure was tested 3 28 ft 1 m from equipment Technical Data aluminum coated carbon steel hastelloy stainless steel polypropylene or aluminum if used in center section stainless steel polypropylene stainless steel polypropylene or alumi num if used in center section 2 years 10 years 1 61 gal air consumed 1 gal fluid pumped at 70 psi 1 61 liter air con sumed 1 liter fluid pumped at 4 8 bar All trademarks mentioned in this manual are the property of their respective owners Fluid Temperature Range Temperature limits are based on mechanical stress only Certain chemicals will further limit the fluid temperature range Stay within the temperature range of the most restricted wetted component Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage Fluid Temperature Range Aluminum Hastelloy or Polypropylene or Conductive Stainless Steel Pumps Polypropyle
9. the Distributor Locator To Specify the Configuration of a New Pump Please call your distributor OR 1 Use the Online Husky Selector Tool at wwwd graco com training husky index html 2 Ifthe link does not work you will find the selector tool on the Process Equipment page at www graco com To Order Replacement Parts Please call your distributor Distributor Note 1 To find part numbers for new pumps or kits use the Online Husky Selector Tool 2 To find part numbers for replacement parts a Use the 20 digit number from the ID plate on the pump If you only have the Graco 6 digit part number use the selector tool to find the corresponding 20 digit number b Use the Configuration Number Matrix on the next page to understand which parts are described by each digit c Use the Repair Parts Manual Refer to the main Parts illustration and to the Parts Kits Quick Reference Follow the page references on these two pages for further ordering information as needed 3 Please call Graco Customer Service to order 312877P 3 Configuration Number Matrix Configuration Number Matrix Check the identification plate ID for the 20 digit Configuration Number of your pump Use the following matrix to define the components of your E Tr i F TEN QARO v B cig
10. 0S Conductive Poly 1050C Polypropylene 1050P or PVDF 1050F Fluid outlet size Aluminum 1050A Hastelloy 1050H or Stainless Steel 1050S Conductive Poly 1050C Polypropylene 1050P or PVDF 1050F Weight Aluminum 080A 600502246 bee cee ee eb bbe d ee bee eee at Conductive Polypropylene 1050C and Polypropylene 1050P HastellOy cs veer ddunu ods add bee ee Rees Seow ade rene See ed PVDF 1Q50F 2005 ccacechedweres beeGe KERRAEN dete ndlas wale Stainless Steel 1050S with conductive polypropylene center with polypropylene center 0 00 c eee eee with aluminum center 0000 00 eee Wetted parts include material s chosen for seat ball and diaphragm options plus the pump s material of construction 22 1050H 125 psi 0 86 MPa 8 6 bar 20 125 psi 0 14 0 86 MPa 1 4 8 6 bar 0 17 gal 0 64 liters 25 scfm 67 scfm 50 gpm 189 Ipm 280 cpm 16 ft 4 9 m dry 29 ft 8 8 m wet 1 8 in 3 2 mm 93 140 com 20 cpm see page 23 1 2 npt f 1 in 1 in npt f or 1 in bspt raised face ANSI DIN flange 1 in 1 in npt f or 1 in bspt raised face ANSI DIN flange 23 Ib 10 5 kg 18 Ib 8 2 kg 41 Ib 18 6 kg 26 Ib 11 8 kg 36 3 Ib 16 5 kg 37 3 Ib 16 9 kg 41 4 Ib 18 8 kg Aluminum Hastelloy Polypropylene PVDF Stainless Steel 312877P Non wetted external parts Aluminum 1050A 0 000 cee Hastelloy TOS0H
11. 7 mm Ei 1 8 in 46 mm Pii 7 3 in 185 mm G 14 7 in 373 mm H 6 2 in 158 mm Ie 5 5 iN 140 mm ti14540b J asss 3 9 in 99 mm K 10 2 in 258 mm Lons 1 2 npt f air inlet M 1 in npt f or 1 in bspt fluid inlet ports 4 N 1 in npt f or 1 in bspt fluid outlet ports 4 P 3 4 npt f air exhaust port 312877P Dimensions and Mounting Polypropylene 1050P Conductive Polypropylene 1050C and PVDF 1050F ti13845b 113879 ti13847b i y l 5 0 in 1 n J al T yy i ti13846b ti14541b A 13 2 in 335 mm J ia 3 9 in 99 mm B 15 7 in 899 mm K 10 2 in 258 mm C 17 8 in 452 mm Ei 1 2 npt f air inlet D 12 0 in 305 mm M 1 in ANSI DIN flange E 2 5 in 63 5 mm N 1 in ANSI DIN flange F 8 0 in 203 mm Pisis 3 4 npt f air exhaust port G Center Flange 16 0 in 406 mm End Flange 15 2 in 886 mm NOTE Listed dimensions are accurate for H 6 2 in 158 mm both center and end flange models except where noted 312877P 19 Dimensions and Mounting Hastelloy 1050H and Stainless Steel 1050S
12. Operation 7 GRACO Husky 1050 Air Operated Diaphragm Pump 312877P EN 71 inch pump with modular air valve for fluid transfer applications For professional use only See page 4 for model information including approvals 125 psi 0 86 MPa 8 6 bar Maximum Fluid Working Pressure 125 psi 0 86 MPa 8 6 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 1050S Stainless Steel 1050A Aluminum 1050H Hastelloy ti14342a ti13946a 1050P Polypropylene 1050C Conductive Polypropylene 1050F PVDF Center es Flange ti13843a End T Flange ti13844a CE PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals To Find Your Nearest Distributor To Specify the Configuration of a New Pump To Order Replacement Parts Distributor Note 0 0 00 c eee e eee Configuration Number Matrix ATEX Certifications 0000 cee e eee Warnings Installation 00 00 cee Tighten Fasteners Before Setup MOUNTING ese auina Ee bawling aoe teeg enh GOUGING a ie otras seriada es eee 2 ee eee take Air Line Reed Switch Air Exhaust Ventilation Fluid Supply Line Fluid Outlet Line Fluid Inlet and Outlet Ports Fluid Pressure Relief Valve Related Manuals Operation 2 52 2a eae ee t
13. ch could cause serious injury or property damage See Technical Data in this and all other equipment instruction manuals Read fluid and solvent manufacturer s warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Route exhaust away from work area If diaphragm ruptures fluid may be exhausted with air e Store hazardous fluid in approved containers and dispose of it according to appli cable guidelines BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment gt e PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Clothing and respirator as recommended by the fluid and solvent manufacturer e Protective eyewear gloves and hearing protection Installation Tighten Fasteners Before Setup The Typical Installation shown in FIG 4 is only Before using the pump for the first time check a guide for selecting and installing system and retorque all external fasteners Follow compon
14. d outlet manifolds each have one 1 in npt f or bspt threaded port Bolt tightening sequence Q ti14182a A lt 1 in fluid inlet flange 1 in fluid outlet flange 1 in standard pipe flange PTFE gasket Flat washer Nut Lock washer Bolt A Torque to 10 15 ft lb 14 20 Nem Do not over torque ti14181b xs lt CHMzZ eE Fic 5 Flange connections plastic pumps only 1050P 1050C and 1050F models 312877P Installation Fluid Pressure Relief Valve TE C j aa mPabaeiPs WENT Vee Some systems may require installation of a pressure relief valve at the pump outlet to pre vent overpressurization and rupture of the pump or hose Thermal expansion of fluid in the outlet line can cause overpressurization Thermal expansion can occur when using long fluid lines exposed to sunlight or ambient heat or when pumping from a cool to a warm area for example from an underground tank Overpressurization also can occur if the Husky pump is used to feed fluid to a piston pump and the intake valve of the piston pump does not close causing fluid to back up in the outlet line FIG 6 shows Fluid Pressure Relief Kit 238428 for aluminum pumps Use Fluid Pressure Relief Kit 112119 not shown for plastic pumps A Apply thread sealant on threaded connec tions and install kit between fluid inlet and outlet manifolds A Connect fluid inlet lin
15. e a 15 Pressure Relief Procedure 15 Flush the Pump Before First Use 15 Tighten Fasteners Before Setup 15 Starting and Adjusting the Pump 15 DataTrak Operation 00000 00 16 Pump Shutdown 0000 eee eee 16 Maintenance 000 eee e eee e eee eens 16 Maintenance Schedule 16 Lubrication 000 cc eee eee eee 16 Tighten Threaded Connections 16 Flushing and Storage 0005 16 Torque Instructions 0 05 17 Dimensions and Mounting 18 Aluminum 1050A 000 eae 18 Polypropylene 1050P Conductive Polypropylene 1050C and PVDF 1050F 05 19 Hastelloy 1050H and Stainless Steel 1050S 20 Performance Charts 00000eeeeaee 21 Technical Data 00 0c eee 22 Graco Standard Husky Pump Warranty 24 Graco Information 0 0000c ee aee 24 Manual Description 313435 Husky 1050 Air Operated Diaphragm Pump Repair Parts 313597 Husky 1050A UL Listed Diaphragm Pump Operation 313598 Husky 1050A CSA Certified Diaphragm Pump Operation 313840 DataTrak Instructions Parts 406824 Pulse Count Kits Instructions 312877P To Find Your Nearest Distributor To Find Your Nearest Distributor 1 Visit www graco com 2 Click on Where to Buy and use
16. e in one of the optional ports A Connect fluid outlet line in one of the optional ports A LJ N ti14214b Fic 6 Fluid pressure relief kit Aluminum pumps only 1050A models 14 312877P Operation Pressure Relief Procedure G Oe 2 T i WA ARAN A a Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing 1 Shut off the air supply to the pump 2 Open the dispensing valve if used 3 Open the fluid drain valve to relieve fluid pressure Have a container ready to catch the drainage Flush the Pump Before First Use The pump was tested in water If water could contaminate the fluid you are pumping flush the pump thoroughly with a compatible solvent See Flushing and Storage page 16 Tighten Fasteners Before Setup Before using the pump for the first time check and retorque all external fasteners Follow Torque Instructions page 17 After the first day of operation retorque the fasteners Starting and Adjusting the Pump 1 Be sure the pump is properly grounded Refer to Grounding on page 8 2 Check fittings to be sure they are tight Use a compatible liquid thread sealant on male threads Tighten fluid inlet and outlet fittings securely 3 Place the suction tube if used in fluid to be pumped 312877P Operation NOTE If fluid inlet pressure to the pump is more than 25 of outlet w
17. eed type master air valve B close to the pump and use it to relieve trapped air Be sure the valve is easily accessible from the pump and located downstream from the regulator TE ny ieee MPabaripst VINO Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing 3 Locate another master air valve E upstream from all air line accessories and use it to isolate them during cleaning and repair 4 An air line filter F removes harmful dirt and moisture from the compressed air supply 5 Install a grounded flexible air hose A between the accessories and the 1 2 npt f pump air inlet D Use a minimum 3 8 in 10 mm ID air hose 312877P Installation Installation of Remote Pilot Air Lines Pilot supply pressure should not exceed 25 50 of main air supply pressure If pilot supply pressure is too high the pump could leak air or exhaust excessive air at stall 1 Connect an air supply line to the pump A FIG 3 page 10 2 Insert 5 32 OD tubing into the push to con nect fitting on each pilot valve 113 3 Connect remaining ends of tubes to exter nal air signal such as Graco s CycleFlo PN 195264 or CycleFlo II PN 195265 controllers CycleFlo ti16894a Fic 2 Connect Remote Air Control Reed Switch Pulse Count models are intended for use with customer supplied fluid management or inven t
18. ents Contact your Graco distributor for Torque Instructions page 17 assistance in planning a system to suit your needs 312877P Installation Mounting 9 gt tt ad Vt e The pump exhaust air may contain contam inants Ventilate to a remote area See Air Exhaust Ventilation on page 10 e Never move or lift a pump under pressure If dropped the fluid section may rupture Always follow the Pressure Relief Proce dure on page 15 before moving or lifting the pump 1 For wall mounting order Graco Kit 24C637 2 Be sure the mounting surface can support the weight of the pump hoses and acces sories as well as the stress caused during operation 3 For all mountings be sure the pump is bolted directly to the mounting surface 4 For ease of operation and service mount the pump so air valve air inlet fluid inlet and fluid outlet ports are easily accessible 5 Rubber Foot Mounting Kit 236452 is avail able to reduce noise and vibration during operation Grounding The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides an escape wire for the electric current Pump See Fic 1 Loosen the grounding screw GS Insert one end of a 12 ga minimum ground wire R behind the grounding screw and tighten the screw securely Connect the clamp end of
19. eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immedi ately THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury e Open a valve to relieve the fluid expansion during heating e Replace hoses proactively at regular intervals based on your operating conditions 312877P Installation PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility PLASTIC PARTS CLEANING SOLVENT HAZARD Use only compatible water based solvents to clean plastic structural or pressure con taining parts Many solvents can degrade plastic parts and cause them to fail whi
20. ies equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within six 6 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold b
21. mes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc a e Keep work area free of debris including solvent rags and gasoline D e Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions e Use only grounded hoses e Hold gun firmly to side of grounded pail when triggering into pail e lf there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area i FIRE AND EXPLOSION HAZARD Static charge may build up on plastic parts during cleaning and could discharge and A ignite flammable materials and gases To help prevent fire and explosion e Clean plastic parts in a well ventilated area e Do not clean with a dry cloth e Do not operate electrostatic guns in equipment work area 312877P 5 Warnings O SPECIAL CONDITIONS FOR SAFE USE Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion All label and marking material must be cleaned with a damp cloth or equivalent e The electronic mo
22. ne Pumps PVDF Pumps Diaphragm Ball Seat Material Fahrenheit Celsius Fahrenheit Celsius Fahrenheit Celsius Acetal AC 10 to 180 F 12 to 82 C 32 to 150 F 0 to 66 C 10 to 180 F 12 to 82 C Buna N BN 10 to 180 F 12 to 82 C 32 to 150 F 0 to 66 C 10 to 180 F 12 to 82 C FKM Fluoroelastomer FK 40 to 275 F 40 to 135 C 32 to 150 F 0 to 66 C 10 to 225 F 12 to 107 C Geolast GE 40 to 150 F 40 to 66 C 32 to 150 F 0 to 66 C 10 to 150 F 12 to 66 C Polychloroprene overmolded 0 to 180 F 18 to 82 C 32 to 150 F 0 to 66 C 10 to 180 F 12 to 82 C diaphragm CO or Poly chloroprene check balls CR or CW Polypropylene PP 32 to 150 F 0 to 66 C 32 to 150 F 0 to 66 C 32 to 150 F 0 to 66 C PTFE overmolded 40 to 180 F 4 to 82 C 40 to 150 F 4 to 66 C 40 to 180 F 4 0 to 82 C diaphragm PO PTFE check balls or two piece 40 to 220 F 4 to 104 C 40 to 150 F 4 to 66 C 40 to 220 F 4 to 104 C PTFE EPDM diaphragm PT PVDF PV 10 to 225 F 12 to 107 C 32 to 150 F 0 to 66 C 10 to 225 F 12 to 107 C Santoprene SP 40 to 180 F 40 to 82 C 32 to 150 F 0 to 66 C 10 to 180 F 12 to 82 C TPE TP 20 to 150 F 29 to 66 C 32 to 150 F 0 to 66 C 10 to 150 F 12 to 66
23. nitoring system is required to be grounded See Grounding instructions cf EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Tech nical Data in all equipment manuals Read fluid and solvent manufacturer s warn ings For complete information about your material request MSDS from distributor or retailer e Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only e Do not alter or modify equipment e Use equipment only for its intended purpose Call your distributor for information e Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment e Keep children and animals away from work area e Comply with all applicable safety regulations PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the
24. old O Rings AC Acetal AC Acetal BN Buna N Models with AL Aluminum BN Buna N CO Polychloroprene Overmolded Buna N FKM BN Buna N CR Polychloroprene Standard FK FKM Fluoroelastomer ae FK FKM Fluoroelastomer CW Polychloroprene Weighted GE Geolast seats do not GE Geolast FK FKM Fluoroelastomer PO PTFE EPDM Overmolded use o rings PP Polypropylene GE Geolast PT PTFE EPDM Two Piece PV PVDF PT PTFE SP Santoprene PT PTFE SP Santoprene SP Santoprene TP TPE SS 316 Stainless Steel SS 316 Stainless Steel TP TPE TP TPE 4 312877P ATEX Certifications ATEX Certifications All 1050A Aluminum and t 1050S Stainless Steel and 1050H DataTrak and Pulse Count 1050C Conductive Polypropylene Hastelloy pumps with aluminum or are certified pumps are certified conductive polypropylene centers are certified l x hare Exi 2 GD c IIC T4 D ew E ll 2 GD c IIC T4 Intertek Ex ia IIA T3 Ga 9902471 ITS13ATEX27862X Class I Div 1 Group D T3A Warnings The following warnings are for the setup use grounding maintenance and repair of this equip ment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk When these symbols appear in the body of this manual refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable Flammable fumes such as solvent and paint fu
25. orking pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of the fluid hose into an appropriate container 5 Close the fluid drain valve 6 Back out the air regulator knob and open all bleed type master air valves 7 Ifthe fluid hose has a dispensing device hold it open 8 Pumps with runaway protection Enable the prime flush function by pushing the prime flush button on the DataTrak 9 Slowly increase air pressure with the air regulator just until the pump starts to cycle Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed NOTE Use lowest possible air pressure to prime just enough to cycle the pump If the pump does not prime as expected turn air pressure DOWN NOTICE When replacing Husky 1040s The Husky 1050 operates more efficiently than did the 1040 Reduce air inlet pressure by approxi mately 20 percent to maintain an equivalent fluid output Maintenance 10 If you are flushing run the pump long enough to thoroughly clean the pump and hoses 11 Close the dispensing valve if used 12 Close the bleed type master air valve 13 Pumps with runaway protection Disable the prime flush function by pushing the prime flush button on the DataTrak DataTrak Operation See DataTrak manual 313840 for all DataTrak information and parts including detailed oper ation instructions P
26. ory tracking systems Attach an M12 5 pin female cable to connect the reed switch to your data monitoring system See Manual 406824 Installation Air Exhaust Ventilation 2 Install a grounded air exhaust hose U and connect the muffler T to the other end of al the hose The minimum size for the air Al W AA J exhaust hose is 3 4 in 19 mm ID If a hose longer than 15 ft 4 57 m is required use a larger diameter hose Avoid sharp The air exhaust port is 3 4 npt f Do not bends or kinks in the hose restrict the air exhaust port Excessive exhaust restriction can cause erratic pump operation 3 Place a container at the end of the air exhaust line to catch fluid in case a dia To provide a remote exhaust phragm ruptures If the diaphragm rup tures the fluid being pumped will exhaust 1 Remove the muffler T from the pump air with the air exhaust port Key A Air supply line B Bleed type master air valve C Air filter regulator assembly A D Air inlet E Master air valve for accessories T Muffler T U Grounded air exhaust hose V Container for remote air exhaust oO E C B ti14219b Fic 3 Vent exhaust air 10 312877P Fluid Supply Line See FIG 4 page 12 1 Use grounded flexible fluid supply lines 1
27. solvent Always flush the pump and relieve the pres sure before storing it for any length of time 312877P Torque Instructions NOTE Fluid cover and manifold fasteners have a thread locking adhesive patch applied to the threads If this patch is excessively worn the fasteners may loosen during operation Replace screws with new ones or apply medium strength blue Loctite or equivalent to the threads If fluid cover or manifold fasteners have been loosened it is important to torque them using the following procedure to improve sealing NOTE Always completely torque fluid covers before torquing manifolds Start all fluid cover screws a few turns Then turn down each screw just until head contacts cover Then turn each screw by 1 2 turn or less working in a crisscross pattern to specified torque Repeat for manifolds Fluid cover and manifold fasteners 100 in lb 11 3 Nem Retorque the air valve fasteners V in a criss cross pattern to specified torque Plastic center sections 55 in lb 6 2 Nem Metal center sections 80 in lb 9 0 Nem 312877P Fic 7 Torque sequence Maintenance ti18448a ti18449a Dimensions and Mounting Dimensions and Mounting Aluminum 1050A A C B Y il i 1 ti12212b A 4 H K 1 N J 1 1 ti12213b A 12 7 in 323 mm B 14 4 in 366 mm C 15 9 in 404 mm D 10 9 in 27
28. the ground wire to a true earth ground A ground wire and clamp Part 238909 is available from Graco Wo Polypropylene and PVDF Only aluminum conductive polypropylene hastelloy and stainless steel pumps have a ground screw Standard polypropylene and PVDF pumps are not conductive Never use a non conduc tive polypropylene or PVDF pump with non conductive flammable fluids Follow your local fire codes When pumping conductive flammable fluids always ground the entire fluid system as described ti12214a Fic 1 Grounding screw and wire Air and fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m com bined hose length to ensure grounding conti nuity Air compressor Follow manufacturer s recommendations Fluid supply container Follow local code Solvent pails used when flushing Follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts ground ing continuity 312877P Check your system electrical continuity after the initial installation and then set up a regular schedule for checking continuity to be sure proper grounding is maintained Air Line See FIG 4 page 12 1 Install an air regulator C and gauge to control the fluid pressure The fluid stall pressure will be the same as the setting of the air regulator 2 Locate a bl
29. ump Shutdown MA At the end of the work shift and before you check adjust clean or repair the system fol low Pressure Relief Procedure page 15 Maintenance Maintenance Schedule Establish a preventive maintenance schedule based on the pump s service history Sched uled maintenance is especially important to prevent spills or leakage due to diaphragm failure Lubrication The pump is lubricated at the factory It is designed to require no further lubrication for the life of the pump There is no need to add an inline lubricator under normal operating conditions Tighten Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all threaded connections are tight and leak free Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Instructions page 17 Flushing and Storage Flush before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flush at the lowest pressure possible Check connectors for leaks and tighten as necessary e Flush with a fluid that is compatible with the fluid being dispensed and the equipment wetted parts Flush the pump often enough to prevent the fluid you are pumping from drying or freezing in the pump and damaging it Use a compati ble
30. ut not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this
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