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Graco 312865R User's Manual
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1. FIG 47 9 Reconnect lead B to battery by carefully sliding connector over battery terminals E until it snaps securely into place under clip D FIG 48 ti11938ab Fic 48 34 NOTICE Do not use a screw driver or any other tool to lift up clip D when reconnecting battery lead B If the clip is damaged or broken it cannot be repaired you will have to replace the battery module Order Part No 255197 10 Reconnect solenoid lead C FiG 49 ti11939a FIG 49 11 Position cover over meter housing NOTICE When replacing cover be careful not to pinch wires 312865R 12 Replace 4 screws A Torque each to 15 25 inch pounds ti11936a Fic 50 13 Install guard 9 ti12009a Fic 51 312865H Service 35 SDM5 amp SDM15 Manual Meters Parts SDM5 amp SDM15 Manual Meters Parts 18a 24 24a 24b 24c 24d 24e 24f 28 31 31a 36 Part 115477 120812 15K418 15K464 255197 256493 120850 255888 16F811 120853 247344 247345 24H098 24H100 24H097 24H099 105765 Description SCREW mach torx pan hd O RING seal TRIGGER meter GUARD bumper HOUSING meter MODULE battery KIT repair electronic bezel includes 18a and instruction man ual 312942 LABEL control overlay PIN dowel M4 KIT repair seals and spring only includes 24a 24d and instruction manual 312939 KIT repair valve spring and seals in
2. 312865R Dispensing Fluid and Operation Mode Screens To dispense in Manual Mode If display was asleep press any button to wake it up Preset shown MOBIL1 5W 20 A MANUAL PRESET TOTALS ti12180a FIG 20 1 From HOME screen use the UP or DOWN ARROWS to select MANUAL FIG 20 2 Press center ENTER button to confirm selec tion The Manual Dispense screen FIG 21 appears MOBIL1 5W 20 10 56 FIG 3 Squeeze trigger to dispense fluid If using a Preset meter trigger may be locked during the dispense Fluid flows The amount displayed counts up from zero or from the previously dispensed amount FIG 21 and displays in field H 4 Release or for Preset meters only unlock trigger when you have dispensed the desired amount of fluid Fluid flow stops Amount dispensed displays in field H 5 UseLEFT or RIGHT ARROW to move curser to RESET button G Press center ENTER button to reset the displayed amount in field H to zero 21 Dispensing Fluid and Operation Mode Screens Preset Dispense FIG 22 Preset Meters Only D MOBIL1 SW 20 ti122410a F FIG 22 See FIG 22 for terms L D Information Banner Configurable information banner Data is input in Setup Mode Banner Screen page 19 E Unit of Measurement Identifies unit of measurement pint quart gallon or liter Unit is selected in Setup Mode Units Limit Screen page 15 F Home I
3. 312865H 41 Nozzle 33 and Extension 20 Kits Nozzle 33 Kits e STEM nozzle valve e SEAT valve e BODY nozzle e SPRING compression 255460 Automatic non drip quick close nozzle e O RING packing ay oh Oil and Antifreeze Body nozzle O RING packing Plug Hollow hex Used for dispensing 5gpm 22 7 lpm or less Thermal Relief Kits page 8 Part No Description 112353 Diaphragm pump for fuel dispense valve only 235998 Mini Fire Ball 225 3 1 237601 Fire Ball 425 3 1 237893 Fire Ball 300 5 1 248296 Fire Ball 300 5 1 same as 237898 without bung adapter and swivel Includes 6 foot hose 238899 Diaphragm pump 240429 Fire Ball 425 6 1 and 10 1 248324 Fire Ball 425 6 1 and 10 1 same as 240429 minus bung adapter and swivel Includes 6 foot hose 42 PSI bar Rating 50 psi 34 MPa 3 4 bar 600 psi 4 1 MPa 41 bar 600 psi 4 1 MPa 41 bar 900 psi 6 2 MPa 62 bar 900 psi 6 2 MPa 62 bar eau ee ar ar 150 psi 1 MPa 10 4 bar 1600 psi 11 MPa 110 bar 1600 psi 11 MPa 110 bar 312865R Technical Data Flow range Maximum Working Pressure Maximum Working Pressure 50 50 antifreeze water mix Units of Measure Weight Dimensions without extension Length Width Height Units of measure Inlet Outlet Operating temperature range Storage temperature range Battery Expected battery life in typical shop environment Wetted parts Fl
4. repair seals ands spring only includes 24a 24d and instruction manual 312939 KIT repair valve and seal includes 24a 24f and instruction manual 312939 PACKING o ring PACKING o ring PACKING o ring SPRING compression 6 1 x 76mm CARTRIDGE valve STEM valve PIN dowel SWIVEL straight 1 2 14 NPT includes 31a used with 255200 255351 255352 255355 255356 256838 256839 SWIVEL straight 3 4 14 NPT includes 31a used with 255353 255354 SWIVEL straight 1 2 14 BSPP includes 31a used with 24H106 224H114 24H116 24H122 24H124 24H154 24H156 SWIVEL straight 3 4 14 BSPP includes 31a used with 24H118 24H120 SWIVEL straight 1 2 14 BSPT includes 31a used with 24H107 24H115 24H117 24H123 24H125 24H155 24H157 SWIVEL straight 3 4 14 BSPT includes 31a used with 24H1 19 24H121 Qty 6 1 I A Il l ll ll c 4 4 a Ref 3la 32 Part 105765 151366 151367 151368 151369 151370 125961 126115 126116 126117 126118 255885 121413 15T259 151603 151604 117436 Description O RING BOOT swivel 3 4 hose black standard with meter BOOT swivel 3 4 hose red NPT BSPT BOOT swivel 3 4 hose blue NPT BSPT BOOT swivel 3 4 hose green NPT BSPT BOOT swivel 3 4 hose yellow NPT BSPT BOOT swivel inlet black BSPP BOOT swivel inlet red BSPP BOOT swivel inlet blue BSPP BOOT
5. LI Transmission Fluid Antifreeze 1 0959 e Calibration factors at 70 F IN C at 2 0 gpm 7 6 lpm e Calibration number may vary slightly due to temperature or flow rate Calibrate Screen 1 CALIBRATE CAL FACTOR 173 J ti12173a Calibrate Screen 2 CALIBRATE CAL FACTOR 173 M gt DISPENSE 1 QUART Fic 14 16 All meters include D M D Wrench Icon Returns user to Main Screen J Calibration Factor Displays amount operator dispensed during meter calibration K Preset Calibration Factor Preset calibration amount displays Adjusting the Preset Calibration Factor 1 Use your LEFT or RIGHT ARROW to move the curser to the Calibration Factor Field K 2 Use the UP or DOWN ARROW to manually adjust the Preset Calibration Factor up or down this can only be done on Calibrate Screen 1 FIG 14 3 Presscenter ENTER button to confirm new setting New setting displays in Calibration Factor field J L Start End button Clicked at the start and completion of calibration See Recalibrating the Meter page 17 M Dispense Only appears on Screen 2 Fic 14 Displays amount operator dispensed during calibration test 312865R Recalibrating the Meter Fic 14 The meter is shipped from the factory with the default calibration factor for 10W30 motor oil at 70 F 21 C This calibration factor is sufficiently accurate for most oils If other fluids are used or if greater a
6. swivel inlet green BSPP BOOT swivel inlet yellow BSPP KIT filter includes 34a 34c KIT filter wire 40 mesh PACKING o ring SPACER strainer BATTERY pkg 4 count alkaline AA page 29 LABEL CE GUARD right GUARD left SCREW thd forming Qty 1 A Heplacement Danger and Warning labels tags and cards are available at no cost 312865R SDP5 amp SDP 15 Preset Meters Parts A Torque to 15 25 In LBS A Torque to 20 30 FT LBS 18a C O V F ti10617a 9 312865R 39 Nozzle 33 and Extension 20 Kits Nozzle 33 and Extension 20 Kits Parto Description Fwaye ooo 255852 255853 255854 255855 255856 Automatic non drip quick close nozzle with rigid extension ti11826 Automatic non drip quick close nozzle with flexible extension Non drip quick close nozzle with rigid a ip q 9 Gear Lube extension Non drip quick close nozzle with rigid exten nd j P q g Anti freeze Og e sion ti11826 Non drip quick close nozzle with flexible l l Anti freeze extension ti11825 Used for dispensing 5gpm 22 7 lpm or less 40 312865R Nozzle 33 and Extension 20 Kits panno Description FW Tge Non drip quick close high flow nozzle with Cil and 295851 rigid extension Anti freeze Non drip quick close high flow nozzle with Cil and 255858 flexible extension Anti freeze 1111829 E Mrs ti11 805 WO
7. 38a NOTICE Do not use a screw driver or any other tool to lift up clip D when disconnecting battery lead B from bat tery module If the clip is damaged or broken it cannot be repaired you will have to replace the battery mod ule Order Part No 255197 ti11936a Fic 30 3 Turn meter over and tilt cover back FIG 31 You will not be able to completely remove the cover until you disconnect the leads to the battery sole 5 Unsnap solenoid lead C FIG 33 noid and remove the reed switch PCB Fic 33 ti11939a M ti11937a 30 312865R Service 6 Remove two screws D holding reed switch board down and out of groove on housing FIG 36 to the cover plate FIG 34 Keep these screws for reassembly Remove cover assembly ti12009a FIG 36 ti11940a 9 Unscrew solenoid 12 and remove from meter housing FIG 37 If necessary a pliers can be used 7 Remove and discard o ring 5 FiG 35 to loosen solenoid ti11941a 8 Remove guard 9 by inserting your thumb or finger behind the cover and pry it loose Then slide guard 312865R 31 Service 10 Place meter in a vise as shown in FIG 38 Use new 13 Remove trip rod assembly from meter housing trip rod from your kit 2 or a non metal rod or dowel to push trip rod through meter housing FIG 38 and FIG 39 far enough to access pin 19 holding together trip rod and trigger Be careful when you remove the tri
8. 983a S FIG 4 2 Slide the swivel boot 32 back over the hose small end first to access the swivel fitting a 3 Apply thread sealant to the male threads of the hose fitting Thread the hose fitting into the meter swivel 31 Use two wrenches to tighten securely FIG 4 Make sure you let the sealant cure to the manufac turer s recommendations before circulating fluid through the system 10 312865R Installation Installing Nozzle FIG 6 ti10615A FiG 6 1 a Thread new nozzle 33 onto extension 20 b With an open end adjustable wrench on flats of nozzle bushing tighten firmly e Only tighten nozzle with wrench on flats of the EN nozzle bushing e Do not disassemble the bushing from nozzle Disassembly will affect performance of the nozzle 2 Open automatic twist lock nozzle and all fluid shut off valves Start pump to pressurize system See Operation Screens Dispensing in either the Manual or Preset Mode instructions beginning on page 21 for complete meter operation information 3 To ensure dispensing accuracy purge all air from the fluid lines and dispense valve before you use it 4 Set the system flow to the desired flow rate NOTICE Do not trigger meter when nozzle is closed Fluid will build up behind the nozzle leak from the nozzle and unexpectedly be expelled when the nozzle is opened If you do accidentally trigger the meter with the nozzle closed point the nozzle into a
9. INSTRUCTIONS O SDM5 amp SDM15 Manual M SDP5 amp SDP15 Preset Meters For metered dispense of oils and 50 50 antifreeze water mix fluids For professional use only Not approved for use in European explosive atmosphere locations Maximum Working Pressure 1500 psi 10 MPa 103 bar Maximum Working Pressure 50 50 antifreeze water mix 900 psi 6 2 MPa 62 bar Maximum Flow Hate 14 gpm 53 lpm List of Models page 2 Preset Meter shown Important Safety Instructions Read all warnings and instructions in this manual Save these instructions NOTICE This dispense valve is designed to dispense petroleum based lubricants and antifreeze only Do not dispense windshield washer solvent with this dispense valve ti11821 Ce PROVEN QUALITY LEADING TECHNOLOGY Models Models SDM5 Manual Dispense Electronic Meters Number Swivel Extension Description Fluid Type mss Veron Pixar Aut rendi audes o aros 12 4 8860 Feo Esos Auomaie rendi quise O EII E O O1 auos VEMABSPT Fextetkenion Avlomate ondo quise O1 EI E CN 2 312865R Models SDM15 Manual Dispense Electronic Meters Model Number Swivel Extension Description Fluid Type 312865R 3 Models SDP5 Preset Dispense Electronic Meters Model Number Swivel Extension Description Fluid Type memo NE Eno Anat onare quiso o msi V CIAO or 4 312865R Models SDP15 Preset Dispense Electron
10. OBIL1 SW 20 ti12410a Squeeze trigger to begin dispensing fluid The trig ger may be locked during the dispense Fluid flows The amount displayed counts up from zero or from the previously dispensed amount FiG 25 and displays in field H A visual representation of the dispense progression also appears on the progression bar J When the preset amount has been dispensed fluid flow stops automatically The total dispensed amount appears in field H If you want to stop fluid flow before the preset amount is dispensed release or unlock trigger To continue dispensing fluid squeeze and or lock trigger again Dispensed amount shown in field H and on progression bar J continues to count up toward preset amount If you want to continue dispensing fluid after preset amount has been dispensed squeeze trigger The meter continues dispensing fluid in Manual Mode until you release trigger Use LEFT or RIGHT ARROW to move curser to HESET button C Press center ENTER button to reset the displayed amount in field H to zero and clear the progression bar J 312865R Dispensing Fluid and Operation Mode Screens Totals Screen FIG 26 To display Totals Screen All Meters If the display was asleep press any button to wake up the display MOBIL1 SW 20 MANUAL PRESET FIG 26 FIG 27 See Fic 26 for terms F G M P 1 From HOME screen use the UP or DOWN F Home Icon Returns user to Home Screen ARROW
11. S to select TOTALS FiG 27 G Reset Resets counter M to zero 2 Press center ENTER button to confirm selec tion The Totals screen FIG 26 appears M Resettable Total Shows cumulative amount that has been dispensed in all modes Can be reset to zero 3 Toreset Resettable Total field M to zero use at any time with Reset button C LEFT or RIGHT ARROW to move curser over HESET button C N Total Shows cumulative amount that has been dispensed in all modes for the life of the unit Cannot 4 Press center ENTER button to reset the displayed be reset amount in field M to zero When the Total N reaches 999 999 the count resets automatically to OOO 312865R 25 Troubleshooting Troubleshooting e Relieve pressure page 9 before you check or repair the meter Be sure all other valves controls and pump are operating properly e When calling for Technical Assistance you may be asked to provide the Software Version that is being used by your meter Refer to FIG 10 page 13 item 1 for help determining where this information is shown on your meter Problem me Son Battery icon is blinking Batteries are low Replace batteries page 29 Batteries are defective Replace batteries page 29 Electronic control is malfunctioning Replace the electronic bezel assem bly See Manual Meters Parts page 36 or Preset Meters Parts page 38 to identify which kit is required for your meter Cannot read display Co
12. any positively charged metal surface including but not limited to the starter solenoid terminal alternator terminal or battery terminal Such contact could cause electrical arcing and a fire The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit Pump Follow manufacturer s recommendations Air and fluid hoses Only use electrically conductive hoses Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately 312865R Installation Air compressor Follow manufacturer s recommendations Fluid supply container Follow local code To maintain grounding continuity when flushing or relieving pressure hold a metal part of the dispense valve firmly to the side of a grounded metal pail then trigger the valve Pre Installation Procedure 1 Relieve pressure page 9 2 Close the shut off valve B FiG 1 3 Ground the hose and reel or console page 9 Leave at least two threads bare when using PTFE tape The bare threads ensure a ground is maintained Installation Procedure NOTICE If this is a new installation or if the fluid lines are contaminated flush the lines before you install the metered valve Contaminated lines could cause the valve to leak Never dispense compressed air with me
13. ccuracy is required the meter can be recalibrated by performing one of the following recalibration methods 1 Choosing a Calibration Factor From the Calibration Table 1 Calibration factors provided in Table 1 page 16 are only approximate but sufficient for most appi cations For the most accuracy use method 2 Manual Calibration Procedure 1 Use LEFT or RIGHT ARROW to move the curser to the Calibration Factor Field K 2 Use the UP or DOWN ARROWS to manually adjust the Preset Calibration Factor up or down until the number displayed matches the calibration factor you have chosen from Table 1 3 Press center ENTER button to confirm new setting New setting displays in Calibration Factor field J 4 Use the RIGHT ARROW button to move curser over Wrench icon 5 Press center ENTER button to return to Main Setup Screen OR 2 Manual Calibration Procedure See FiG 14 page 16 for the Calibrate Screens 1 and 2 referenced in the following instructions e When an English unit gallon quarts pints is set as the measurement unit on the Units Limit Screen page 15 use a one quart graduated cylinder to calibrate the meter e When a System International Unit SI Liter is set as the measurement unit on the Units Limit Screen use a one Liter graduated cylinder to calibrate the meter 1 Use the LEFT or RIGHT ARROWS to select START L on Calibrate Screen 1 2 Press the center ENTER button to confirm
14. ces PTS QTS L GAL 3 Press center ENTER button to confirm selection Selected measurement unit is displayed on screen C 4 When you are finished making changes use the HIGHT ARROW to move curser over Wrench icon 5 Presscenter ENTER button to return to Main Setup Screen 312865R Preset Meters UNITS QTS G MANUAL LIMIT 5 0 Preset meters also include F G F Set Manual Dispense Limit field Sets maximum quantity of fluid that can be dispensed in Manual Mode To change set the Manual Dispense Limit 1 Use RIGHT ARROW to move curser to Manual Dis pense Limit field F 2 Use UP or DOWN ARROWS to increase and decrease displayed amount 3 When amount you want to use is shown in field press center ENTER button to confirm amount Confirmed amount displays on screen G 4 When you have finished making changes use the RIGHT ARROW button to move curser over Wrench icon 5 Presscenter ENTER button to return to Main Setup Screen G Manual Limit Confirmation Displays maximum quantity of fluid that can be manually dispensed at one time Amount is assigned on the task bar Set Manual Dispense Limit field F Preset dispense amounts are not affected by the manual dispense limit you set 15 Setup Mode Screens Calibrate Screen Fic 14 For All Meters Recalibrates the meter for different fluids Table 1 Calibration Factors Calibration Number Gearlube Lube 003 088
15. cludes 24a 24f and instruction manual 312939 PACKING o ring PACKING o ring O RING SPRING compression 6 1 x 76mm CARTRIDGE valve STEM valve PIN dowel SWIVEL straight 1 2 14 NPT includes 31a used with 255348 255349 255350 255802 255803 255804 256836 256837 SWIVEL straight 3 4 14 NPT includes 31a used with 255800 255801 SWIVEL straight 1 2 14 BSPP includes 31a used with 24H108 224H110 24H112 24H130 24H132 24H150 24H152 SWIVEL straight 3 4 14 BSPP includes 31a used with 24H126 24H128 SWIVEL straight 1 2 14 BSPT includes 31a used with 24H109 24H111 24H113 24H131 24H133 24H151 24H153 SWIVEL straight 3 4 14 BSPT includes 31a used with 24H127 24H129 O RING Qty 6 1 1 1 1 1 a Ref 32 34 34a 34b 34c 39 40 41 47 49A 50 51 52 53 Part 151366 151367 151368 151369 151370 125961 126115 126116 126117 126118 255885 15R057 15R056 115999 121413 15T259 15T492 15T603 15T604 117436 Description BOOT swivel 3 4 hose black NPT BSPT standard with meter BOOT swivel 3 4 hose red NPT BSPT BOOT swivel 3 4 hose blue NPT BSPT BOOT swivel 3 4 hose green NPT BSPT BOOT swivel 3 4 hose yellow NPT BSPT BOOT swivel inlet black BSPP BOOT swivel inlet red BSPP BOOT swivel inlet blue BSPP BOOT swivel inlet green BSPP BOOT swivel inlet yellow BSPP KIT fil
16. con Returns user to Home Screen G Reset Resets counter H to zero H Counter Before dispense has begun display reads 0 00 As fluid is dispensed counts up from zero At the same time the Progression Bar J displays a real time visual representation of the progress made toward completing the dispense J Progression Bar Displays a real time visual representation of the progress made toward completing the dispense Runs in conjunction with Counter H For example in FiG 22 a partial dispense of 2 5 quarts of the total Preset Dispense of 5 0 quarts is shown The Progression Bar shows that approximately half the dispense is complete 22 L Preset Quantities Use the UP or DOWN ARROW to select field L on the task bar a Use the UP or DOWN ARROWS to scroll through the 3 available Preset Quantities L Each time you press the UP or DOWN ARROWS one of the 3 preset amounts dis plays on the task bar in field L b When the Preset Quantity you want to dispense is shown in field L press the center ENTER button to select it If a suitable preset quantity is not available select an amount that is closest to the amount you want to dispense Amounts can be modified following the procedure described on page 23 312865R To modify the amount selected a Use the UP or DOWN ARROW to scroll up or down to increase or decrease the amount shown in field L Each time you press the UP or DOWN ARROW the amount will increa
17. could result in damage to the meter housing cover t111010a FIG 1 ITEM DESCRIPTION A Electronic metered dispense valve B Fluid shut off valve C Hose D Hose reel fluid inlet hose E Hose reel A Thermal Relief Kit not shown is required The kit required will vary by pump selected See Parts page 42 for a list of available kits Mounting Bracket FiG 2 Mounting Bracket Kit 249440 is available for resting the dispense valve on a console Gx FIG 2 Drum Mount Bracket Fic 3 Mounting Bracket 15B750 is available for resting the dispense valve on a drum ti1182 FIG 3 312865R Pressure Relief Procedure This equipment will stay pressurized until the pressure has been manually relieved To reduce the risk of serious injury from pressurized fluid accidental spray from the dispense valve or splashing fluid follow this Pressure Relief Procedure when ever you e Are instructed to relieve pressure e Check clean or service any system equipment e Install or clean fluid nozzles or filter 1 Turn off power supply to the pump or close upstream ball valve 2 Trigger the dispense valve into a waste container to relieve pressure 3 Open any bleed type master air valves and fluid drain valves in the system 4 Leave the drain valve open until you are ready to pressurize the system Grounding FIRE HAZARD Conductive metal surfaces on the meter must not make contact with
18. ct in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods so
19. electric lamps Keep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 312865R 7 Installation Installation Typical Installations FIG 1 The typical installation shown in FIG 1 is only a guide It is not a complete system design Contact your Graco distributor for assistance in designing a system to suit your needs NOTICE The dispense valve is not designed for in line installation Do not install with a shutoff valve on the outlet side of the meter Such installation
20. er is on the Home Screen B Operation Screens List menu of screen choices available to user Operation Screen choices include Manual Meters e MANUAL e TOTALS Preset Meters e MANUAL e PRESET e TOTALS 20 Preset Meters D MOBIL1 5W 20 PRESET TOTALS 1 Use UP or DOWN ARROWS to scroll through options 2 Press center ENTER button to confirm selection and display the screen C Battery Indicator Appears only on Home Screen Shows current battery charge strength Appears and flashes on all screens when battery s charge is low D Information Banner Configurable information banner Data is input on Setup Mode Banner Screen page 19 312865R Manual Dispense Fic 19 All Meters D MOBIL1 5W 20 710 56 FIG 19 See FIG 19 for terms D H D Information Banner Configurable information banner Data is input on Setup Mode Banner Screen page 19 E Unit of Measurement Identifies unit of measurement pint quart gallon or liter Measurement Unit is set on Setup Mode Units Limits Screen page 15 F Home Icon Returns user to Home Screen G Reset Resets counter H to zero H Counter Before dispense has begun display reads 0 00 As fluid is dispensed counts up from zero To reset counter to zero after a dispense 1 Use the LEFT or RIGHT ARROW button to move curser to RESET G 2 Press center ENTER button The displayed amount in field H returns to zero
21. eriod of five 5 years from the date of sale repair or replace any non electronic part of the equipment determined by Graco to be defective Graco will also for a period of three 3 years from the date of sale repair or replace any meter electronic components determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defe
22. ge battery page 29 Ensure that your flow rate is not higher than 14 gpm 37 8 lpm For further assistance contact your Graco distributor Switch Error Error occurred with pick up in internal gear or Unit was dropped or unit encoun Select Reset item G page 21 tered excessive vibration during ship ping ert Flow has continued after it should Check for low battery symbol and have shut off replace batteries if indicated page 29 For further assistance contact or your Graco distributor Flow has occurred in lockout condi Navigate to Home screen Then tion re enter Dispense Screen In Manual Mode only Select Reset item G page 21 and The unit has dispensed the shut off dispense again To change the default amount and has stopped fluid shut off default amount see flow Units Limits Screen page 15 A present dispense amount of zero Enter an amount that is not zero See was entered for the dispense or is Preset Dispense Screen page 22 stored as the default and a Preset dispense was attempted Battery voltage is too low Change battery page 29 or CAP ERROR Error has occurred in Replace the electronic bezel assem control bly See Manual Meters Parts page 36 or Preset Meters Parts page 38 to identify which kit is required for your meter 28 312865R Service Service See Parts List page 43 for reference numbers included in the following Service instructions Replacing the Batter
23. gistered to ISO 9001 WWW graco com Revised December 2014
24. ic Meters Model Number Swivel Extension Description Fluid Type 312865R 5 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point dispense valve at anyone or at any part of the body e Do not put your hand over the end of the dispense nozzle e Do not stop or deflect leaks with your hand body glove or rag e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solve
25. ick Order Kit 255889 Meter leaks from twist lock nozzle e tis important to distinguish between the two causes of this problem A new nozzle will NOT correct a fluid leak caused by a faulty valve Meter leaks from swivel Unit does not stop dispensing when assumed preset amount is dis pensed 312865H Twist lock nozzle has a damaged Heplace nozzle See Step 1 in Instal seal lation Procedure page 11 Valve has damaged or obstructed Clean valve stem and o rings or seals replace Order Kit 255888 Poor swivel hose connection Apply PTFE tape leave a minimum 2 engaged threads uncovered for elec trical continuity or sealant to threads of hose and tighten the connection See Step 3 in Installation Procedure page 10 Poor swivel meter housing connec Torque the fitting to 20 25 ft Ibs tion Swivel seals have deteriorated and Replace swivel leak Valve is diy Low battery Replace batteries page 29 Solenoid not functioning Preset Replace solenoid only 27 Troubleshooting Error Codes Error codes are listed below Even in an error condition the unit keeps track of the amount dispensed With any error code displayed you can e Select Manual option on Home Screen Error code is cleared Unit switches to Manual mode and dispensed amount is displayed e Select reset option Error code is cleared Unit switches to Auto mode and the present amount is displayed Battery voltage is low Chan
26. ld hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco corypatents Original instructions This manual contains English MM 312865 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2008 Graco Inc All Graco manufacturing locations are re
27. most frequently dispense PRESET ti12188a FIG 15 Preset Meters include D P and Q D Wrench Icon Returns user to Main Screen P Measurement Unit Set on Units Limit Screen page 15 Q Set Preset Amounts Sets dispensing options for the Preset Dispense mode Sets up to 3 default preset quantities The amounts can be listed in any order and do not have to be in a numeric order 18 To set Preset amounts FiG 15 1 Use the LEFT or RIGHT ARROWS to select one of the three amount fields Q Use the UP or DOWN ARROWS to increase or decrease the number appearing in the field until the desired amount displays Pressing and holding the ARROW button down increases the scrolling speed Press center ENTER button to confirm amount The amounts displayed do not automatically recal culate quantities when changing between measure ment units For example if you change from quarts to liters you must manually change the preset amounts When you have finished making changes use the LEFT OR RIGHT ARROW button to move curser over Wrench icon Press center ENTER button to return to Main Setup Screen 312865R Banner Screen Fic 16 For All Meters Creates the information banner displayed across top of the Home Manual and Preset Screens MOBIL15W R p 4 ti12181a FiG 16 Banner Screen Features D and R D Wrench Icon Returns user to Main Screen R Banner field Information line Pro
28. nt manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Houte hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations BATTERY SAFETY The battery may leak explode cause burns or cause an explosion if mishandled e You must use the battery type specified for use with the equipment e Sparking can occur when changing batteries Only replace the battery in a non hazardous location away from flammable fluids or fumes Handle and dispose of battery properly do not short circuit charge force over discharge disas semble crush penetrate incinerate or heat the battery to a temperature exceeding 185 F 85 C 6 312865R Warnings FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as cigarettes and portable
29. ntrast is set too high or too low to Adjust contrast See Adjusting be viewed in work area Screen Contrast Using LEFT or RIGHT ARROWS page 12 Relieve pressure page 9 Display does not activate Clean or replace filter Order Fil Filter is clogged ter Kit 255885 If the problem remains contact your Graco distributor for repair or replacement Pump pressure is low Increase pump pressure Twist lock nozzle not fully open Aim nozzle into bucket or rag Fully Slow or no fluid flow open nozzle Do not trigger meter when nozzle is closed If you do accidentally trig ger the meter with the nozzle closed point nozzle into a waste bucket and open the nozzle to relieve pressure and expel built up fluid Shut off valve is not fully open Fully open shut off valve Foreign material is jammed in the Contact your Graco distributor for meter housing repair or replacement Displayed dispensed amount is not Unit needs to be calibrated for the Calibrate the meter for the fluid that is accurate fluid that is being dispensed being dispensed See Calibrate Screen page 16 Meter leaks from cover control Poor seal at metering cover cham Contact your Graco distributor for ber repair or replacement 26 312865R Troubleshooting Pom ase Soo Preset Models only Trigger does not Excessive dirt buildup is causing trip Clean trip rod or replace page 30 reset sufficiently to dispense fluid rod to st
30. oices 3 When the name of your language is displayed on the field button T press the center ENTER button to confirm selection The selected language is then displayed on screen in Language field S After you press the center ENTER button the name on the field button will also change from SPANISH to EPANOL and will appear this way on both the Lan guage button T and in the Language field S on the Screen 4 When you have finished making changes use the LEFT OR RIGHT ARROW button to move curser over Wrench icon 5 Press center ENTER button to return to Main Setup Screen 19 Dispensing Fluid and Operation Mode Screens Dispensing Fluid and Operation Mode Screens FIRE HAZARD Conductive metal surfaces on the meter must not make contact with any positively charged metal surface including but not limited to the starter solenoid terminal alternator terminal or battery terminal Such contact could cause electrical arcing and a fire If you are in the Setup Mode to display the Operation Mode Screens use the UP or DOWN ARROW button to select HOME from the list Press the Center ENTER button to display the Operation Mode Home Screen shown in FIG 18 A complete description of the Setup Mode Screens begins on page 13 Home Screen Fic 18 All Meters Manual Meters D MOBIL1 5W 20 MANUAL TOTALS Fic 18 All Meters include Include A D A Screen Identifier Icon House displays when us
31. p rod assembly Cover the balls with your fingers or a rag to prevent them from falling out ti12013a ti12011a FIG 41 Fic 38 Cleaning Trip Rod a Ifthe trigger does not reset sufficiently to dis pense fluid clean trip rod and spring with a soft brush and cleaning fluid such as mineral spirits b Inspect trip rod and spring If damaged replace using Trip Rod Replacement Kit 255889 112016a Fic 40 32 312865R Service Reassembly 5 Install trigger assembly 8 FIG 44 Push pin 19 l through holes in trigger and trip rod assembly Use all the new parts provided in the kit Do not reuse the old parts 1 Insert balls 3 in trip rod 2 FIG 42 2 Slide spring 1 over trip rod 2 FiG 42 FiG 44 2 6 Install solenoid 12 Finger tighten securely ti12014a FIG 42 3 Insert trip rod assembly in opening in meter housing ti12238a FiG 43 FIG 45 7 Install o ring 5 4 Turn meter over and place in vise Align holes in trigger assembly with holes in trip rod 2 Use the old trip rod or a non metal rod or dowel to push trip rod up and out of the meter housing FIG 44 far enough to see hole for pin 19 to slide into how FiG 46 ever do not install pin in this step 312865R i12015a 33 Service 8 Reinstall reed switch board in meter housing Use 2 screws D to secure reed switch PCB to cover plate Tighten screws until they bottom out
32. s on the Main Screen of the Setup screens 14 Displaying Setup Screen from an Operation Mode Screen Fic 11 1 Hold down the RIGHT ARROW a only for a few seconds FiG 11 2 Then atthe same time also press the center ENTER button b FiG 11 Hold both buttons down until the Main Setup Screen shown in FIG 12 dis plays Preset Meters UNITS LIMIT PRESET BANNER LANGUAGE HOME 1 23 45 ti12186a B Setup Screens Screens available to user 1 Use UP or DOWN ARROWS to select a screen from the list 2 Press center ENTER button to confirm selection Selected screen displays 1 Software Version Number Reference number You may be asked to provide this number when contacting Graco for technical support 312865R Units Limit Screen FIG 13 For All Meters Setup Mode Screens Sets the units of measurement to pints quarts liters or gallons Manual Meters UNITS QTS c Fic 13 Units Limit Screen Features FIG 13 All meters include C E C Units Mode Displays measurement unit that was selected using the Set Measurement Units button E D Wrench Icon Returns user to Main Setup Screen E Set Measurement Units button field Sets unit of measurement as pint quart gallon or liter To change set the Unit of Measurement 1 UseLEFT or RIGHT ARROW to move curser to the Set Measurement field E 2 Use UP or DOWN ARROWS to display measure ment unit choi
33. se or decrease in increments of 0 1 units To speed up the scrolling progression press and hold the UP or DOWN ARROW b IMPORTANT When the new dispense amount is shown in field L the number flashes indicating a change has been made that requires confirmation To confirm new amount you MUST PRESS the center ENTER button on the key pad within 15 seconds If you begin a dispense without confirming the new amount the Preset Amount will return to the previous confirmed amount shown in field L For example in FiG 23 below the original confirmed Preset Dispense amount A was 4 0 qts The amount was increased to 8 0 quarts and because it has not been confirmed is flashing on the screen B After the user confirmed this change by pressing the center ENTER button on the key pad the new dispense amount no longer flashes and is now set to dispense 8 0 quarts C MOBIL1 5W 20 FIG 23 To permanently modify the default Preset Quantities see To set Preset amounts on page 18 312865R Dispensing Fluid and Operation Mode Screens 23 Dispensing Fluid and Operation Mode Screens To dispense in Preset Mode If the display was asleep press any button to wake up the display MOBIL1 5W 20 A MANUAL PRESET TOTALS FIG 24 24 From HOME screen use the UP or DOWN ARROWS to select PRESET FIG 24 Press center ENTER button to confirm selec tion The Preset Dispense screen FIG 25 appears M
34. selec tion Calibrate Screen 2 will appear 312865R Setup Mode Screens 3 Dispense exactly 1 quart or 1 liter of fluid into a calibrated 1 quart or 1 liter container The Calibration Factor will appear on the screen in the Calibration Factor field J 4 Use the LEFT or RIGHT ARROWS to select END L on Calibrate Screen 2 5 Press the center ENTER button to confirm selec tion Calibrate Screen 1 will appear 6 When you have finished making changes use the RIGHT ARROW button to move curser over Wrench icon 7 Press center ENTER button to return to Main Setup Screen To attain the most accurate calibration e Use the manual calibration procedure Method 2 e Usea certified graduated cylinder either 1 Quart or 1 Liter volume in the system of Units to be used either English or Sl for real time dispenses e Calibrate using the exact fluid to be dispensed at the temperature expected during dispense e After calibration check your results by measuring a dispense e Be sure to remove all fluid from graduated cylinder between calibration attempts e Be sure meter is set to proper system of units for container you are using Once the meter has been calibrated the unit of measure can be changed to any other unit without the need for recalibration 17 Setup Mode Screens Preset Screen FIG 15 For Preset Meters Only Sets the default preset amounts Typically you would enter amounts you
35. ter Doing so will damage meter Flushing AS If this is an existing installation go to Installing Meter section page 10 The following procedure Steps 1 5 are the Flushing Procedure 1 Close the fluid shut off valve B FIG 1 page 8 at each dispense position 2 Make sure e main fluid outlet valve at the pump is closed e air pressure to the pump motor is adjusted and e air valve is open Installation 3 Slowly open the main fluid valve Installing Tube Extension FiG 5 a Place the hose end with no dispense valve connected into a container for waste oil b Secure the hose in the container so it will not RM come out during flushing CON C If you have multiple dispense positions first flush the dispense position farthest from the pump and work your way toward the pump 4 Slowly open the shut off valve B at the dispense position Flush out a sufficient amount of oil to ensure that the entire system is clean then close the valve ti10615A 5 Repeat Step 4 at all other positions FiG 5 NOTICE Do not use PTFE tape or thread sealant on threads of Installing Meter Fic 4 extension tube 20 This could cause the fitting to leak 1 Relieve pressure page 9 a Loosen nut a until it is completely off tube threads b Thread extension 20 into housing b until it bottoms out c Align extension 20 with meter housing and handle c d Firmly tighten nut a ti10
36. ter includes 34a 34c FILTER wire 40 mesh PACKING o ring SPACER strainer BUSHING stationary rod ROD stationary RING retaining BATTERY pkg 4 count alkaline AA page 29 LABEL CE SPACER 1 4 OD x 0 9 th GUARD right GUARD left SCREW thd forming Qty 1 1 A Replacement Danger and Warning labels tags and cards are available at no cost 312865R SDM5 amp SDM15 Manual Meters Parts A Torque to 15 25 IN LBS A Torque to 20 30 FT LBS 52 N A2 34 ee x LA 34a 6 34b x RT 34c Y Qe 32 a QA 31a 24b SS A31 248 TS Crosses DAT 24e a 24c Lp ed ti11916b 9 gt 312865R 37 SDP5 amp SDP 15 Preset Meters Parts SDP5 amp SDP 15 Preset Meters Parts Ref 2 3 3a 3b 3c 18a 19 24 24a 24b 24C 24d 24e 241 28 31 36 Part 115477 255889 120812 15K418 15K443 15K446 15K464 15W093 15K602 255197 256494 120850 255888 16F811 120853 247344 247345 24H098 24H100 24H097 24H099 Description SCREW mach torx pan hd KIt repair trip rod includes 3a 3c and instruction manual 312944 BALL 5 MM carbide ROD SPRING compression 10 67 mm O RING seal TRIGGER meter ARM trip PLATE ratchet GUARD bumper HOUSING meter SOLENOID SPRING torsion MODULE battery KIT repair electronic bezel includes 18a and instruction man ual 312942 LABEL control overlay PIN dowel M4 KIT
37. trigger to the handle Preset Meters Only FIG 8 312865R Setup Mode Screens Setup Mode Screens If you are in Operation Mode you must be on the Home Screen shown in FIG 10 to access the Setup Mode Screens A complete description of the Home Screen is provided on page 20 To display the Home Screen 1 Wake up the meter by pressing any button on the key pad 2 When an operation mode screen displays such as the one shown in FIG 9 MOBIL1 5W 20 a Use the RIGHT ARROW to move the curser over the House icon a b Press center ENTER button to display the Home Screen FiG 10 FIG 9 Manual Meters Preset Meters MOBIL1 SW 20 MOBIL1 SW 20 MANUAL MANUAL TOTALS PRESET TOTALS ti12175a t112184a FIG 10 312865R 13 Setup Mode Screens Main Setup Screen Fic 12 All Meters The Main Setup Screen is the first screen displayed when you enter the Setup Mode This screen displays a list of the available Setup Screens and also includes a link back to the Home Screen Manual Meters Screens UNITS LIMIT CALIBRATE BANNER LANGUAGE HOME Preset Meters include all the Manual Meter s Setup Screens and also a PRESET screen UNITS LIMIT CALIBRATE PRESET BANNER LANGUAGE HOME Manual Meters UNITS LIMIT CALIBRATE BANNER LANGUAGE ti12177a FiG 12 Main Screen Features FIG 12 A Screen Identifier Icon Wrench icon displays in the upper right corner when user i
38. uid compatibility Meter pressure loss Accuracyt Technical Data 0 26 to 14 gpm 1 to 53 Ipm 1500 psi 10 MPa 103 4 bar 900 psi 6 2 MPa 62 bar pints quarts gallons liters factory set to quarts 5 pounds 2 26 kg 13 inches 33 cm 3 75 inches 9 5 cm 5 75 inches 14 6 cm factory set in quarts maximum totalizer amount 999 999 gallons or liters maximum recorded dispensed volume 999 99 units maximum preset volume Preset only 999 9 units 1 2 14 npt or 3 4 14 npt or 1 2 14 BSPP or 3 4 14 BSPP or 1 2 14 BSPT or 3 4 14 BSPT 3 4 16 straight thread o ring boss 4 F to 158 F 16 C to 70 C 40 F to 158 F 40 C to 70 C 4AA alkaline or lithium batteries 1 year aluminum stainless steel PBT PC zinc nitrile rubber CS antifreeze gear oil crankcase oil ATF 80 psi 10 gom 0 5 percent Tested in 10W motor oil Flow rates vary with fluid pressure temperature and viscosity Battery required to meet life expectancy Energizer Alkaline E91 TF At 2 5 gpm 9 5 lpm at 70 F 21 C with 10 weight oil and 1 gallon dispensed May require calibration out of box accuracy is 1 25 percent 312865R 43 Graco Extended Metered Dispense Valve Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use Graco will for a p
39. vides space for up to 11 numeric and alpha characters and or spaces Using the DOWN ARROW button when a field is blank will also provide the following characters for selection period forward slash 5 or dash To create a banner 1 Use the UP or DOWN ARROWS to scroll through numerals then alpha characters and then blank spaces 2 Press center ENTER button to select characters When character is selected curser automatically moves to the next character field Use the RIGHT ARROW button to skip fields or if you do not need to use all 11 spaces to return curser to the Wrench icon After 11th character has been confirmed curser automatically moves to Wrench icon D 3 Usethe center ENTER button to return to the Main Setup Screen 312865R Setup Mode Screens Language Screen FIG 17 For All Meters Sets language preference for text displayed on meter Choices include English and Spanish LANGUAGE ENGLISH S Es FIG 17 o Language Screen Features D S and T D Wrench Icon Returns user to Main Screen S Language field Identifies selected language T Language field button When curser is over this button each time UP or DOWN arrow is pressed the name of the Language displayed on the button changes To select your language 1 Use the LEFT or RIGHT ARROW to move the curser to the Language field button T 2 Use UP or DOWN ARROWS to view language ch
40. waste bucket and open the nozzle to relieve pressure and expel the built up fluid 312865R 11 Meter Overview Meter Overview Navigation and Modes I MM 0 5 Way Menu ti11824 Navigation Button FIG 7 5 Way Menu Navigation Button FIG 7 e Includes 4 direction ARROWS UP DOWN LEFT RIGHT and a center ENTER button e Pressing the direction ARROWS allows user to easily scroll through menus To select store your selection you must press the center ENTER button e Pressing and holding a direction ARROW down allows user to scroll through menus quickly 12 Meter Display Adjusting Screen Contrast using ARROWS On the Setup Home Screen page 13 use the LEFT and RIGHT ARROWS to adjust the screen contrast e Darken the Screen Press the RIGHT ARROW multiple times e Brighten the Screen Press the LEFT ARROW multiple times Asleep Awake Mode e Asleep Battery saving mode The display goes blank after 2 minutes of inactivity during normal operation Unit continues to keep track of amount dispensed while the display is asleep e Awake Display comes awake from sleep mode when you press any ARROW or the ENTER button or when you squeeze the trigger to dispense fluid Locking and Unlocking Trigger The Preset Meters only include a locking trigger feature that allows the user to lock the trigger in the dispense position as shown in FIG 8 To release the lock firmly squeeze the
41. y Only use the size and type of batteries specified in this manual Batteries required to meet life expectancy e Energizer E91 Be sure to follow the correct polarity when installing batteries in the battery compartment FIG 28 Reversed batteries may damage this meter 47 Do not mix different types of batteries together or old batteries with fresh ones Always replace all 4 batteries with 4 fresh new batteries The low battery and dead battery displays are explained in the Troubleshooting Table page 26 Fic 28 To change the battery 4 Replace cover The cover is designed to only fit on 1 Press firmly on battery compartment cover Using a battery compartment one way The notch a on flat screwdriver turn latch screw counter clockwise cover fits into slot b on compartment FIG 29 1 2 turn 2 Remove the battery compartment cover and batter les 3 Install new batteries See FIG 28 for battery orienta tion FIG 29 5 Press down firmly on cover Using a flat screwdriver turn latch screw clockwise 1 2 turn 312865H 29 Service Trip Rod Repair 4 With your finger carefully lift up clip D to discon SDP5 amp SDP15 Meters Only nect battery lead B from battery module Disassembly 1 Relieve Pressure page 9 2 Use a Torx T20 wrench to remove 4 corner screws ud A located on the bottom of the meter FIG 30 Keep these screws for reassembly Fic 32 ti119
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