Graco 310564D User's Manual
Contents
1. Detail A 10 42 23 3 4 14 Ref TI0958 54 18 310564 Left Hand Mount Model 96A638 4 1 Ratio Glutton Pump Ref Part No 618216 618217 514297 516320 515563 155470 101353 516037 515763 51A795 515571 237528 516010 516771 220157 618236 100022 100016 618806 916366 618218 917090 C19817 Description FRAME wall floor stand mount MANIFOLD surge tank discharge CLAMP sanitary sst 1 1 2 GASKET 1 tube BALL VALVE paint service UNION swivel 90 NIPPLE pipe ELBOW street 90 sst COUPLING full sst 3 4 npt FITTING GAUGE and DAMPENER sst BALL VALVE sst 1 4 npt See 307628 for parts FITTING elbow 90 FITTING nipple pipe TANK surge sst See 307707 for parts BRACKET tube support 1 SCREV cap hex hd WASHER lock HEADER filter discharge FILTER MANIFOLD filter discharge KIT accessory See 308168 and 308201 for parts SCREV cap soc hd Qty ON a dd dd WN Do a a a NL AN Parts Part No 105510 521778 237011 100004 100133 100307 504045 241207 101044 194255 551292 515602 220011 101892. Qg E hb fis DI Mao m3 Hl JA 1 Aj ret EL O O o g zx C TO xe arm A JE TIEL are SAN a gS AS l O DI B Model 618314 310564 25 Technical Data 4 1 Ratio Glutton Pumps Air Operating Range Cycles Per Liter gallon 2 7 10 4 Maximum Recommended Pump 60 cycles per minute Speed Wetted parts Stainless Steel PTFE Ultra High Molecular Weight Polyethylene polypropylene Nylon Viton is a registered trademark of the Du Pont Co Performance Chart Ss s AIR FLOW 0 20 40 60 CPM SCFM m3 min 60 1 68 A 50 1 40 FLUID OUTLET PRESSURE Bar PSI 28 400 B 40 1 12 a pe Tr a 30 0 84 14 F 200 C 20 0 56 C 7 r 100 10 0 28 0 0 0 0 0 1 2 3 4 5 6 7 8 GPM Eo iie ssp A alle ele leo ll lite Alo ld cies 0 3 75 7 5 11 25 15 18 75 22 5 26 25 301 min KEY Fluid Outlet Pressure black curves FLUID FLOW Air Consum
3. 14 Ref 34 23 42 10 Detail A 20 310564 4 1 Ratio Glutton Pump Ref Part No 618380 618217 514297 516320 515563 155470 101353 516037 515763 51A795 515571 237528 516010 516771 220157 618236 100022 100016 618806 917091 618218 917089 C19818 Description FRAME wall floor stand mount rh MANIFOLD surge tank discharge CLAMP sanitary sst 1 1 2 GASKET 1 tube BALL VALVE paint service UNION swivel 90 NIPPLE pipe ELBOW street 90 sst COUPLING full sst 3 4 npt FITTING GAUGE and DAMPENER sst BALL VALVE sst 1 4 npt See 307628 for parts FITTING elbow 90 FITTING nipple pipe TANK surge sst See 307707 for parts BRACKET tube support 1 SCREV cap hex hd WASHER lock HEADER filter discharge FILTER dual assembly MANIFOLD filter discharge KIT accessory See 308168 and 308201 for parts SCREV cap soc hd Qty on 4 a AN Oo a a 1 NL AN Parts Right Hand Mount Dual Filter Model 96A938 Part No 105510 521778 237011 100004 100133 100307 504045 241207 101044 194255 551292 515602 220011 101896 112278 236297 115248 100166 100718 2200
4. MEE M aL O HW e i mw di i IR m lo 9 i Ep 7 ji ent i rm TI TI0957 le ne Side View N F Ref D Ref F D Model 96A637 Shown KEY A Pump Inlet J Fluid Surge Tank T Fluid Return Inlet B Fluid Gauge and Dampener K Air Motor Master Air Valve U Fluid Return Valve C Fluid Gauge Ball Valve L Air Regulator and Gauge V Fluid Regulator and Gauge D Fluid Filter M Pump Runaway Control Valve W Bleed type Master Air Valve E Filter Ball Valve N Pump not supplied F Fluid Drain Valve P Ground Wire Y Air Line Drain Valve G Air Supply Inlet R Wall Mount Frame not supplied H Air Filter o Air Line Lubricator Z Facility Air Supply 310564 5 44 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 Site Preparation Fig 1 Relieve system pressure For installing any one of the packages listed in this manual select a site with at least 5 ft 1 5 m o
5. a sia O O TIO957 Detail A 34 23 42 10 14 Ref 16 310564 Right Hand Mount Model 96A637 4 1 Ratio Glutton Pump Ref Part No 618216 618217 514297 516320 515563 155470 101353 516037 515763 51A795 515571 237528 516010 516771 220157 618236 100022 100016 618806 916366 618218 917089 C19818 Description FRAME wall floor stand mount MANIFOLD surge tank discharge CLAMP sanitary sst 1 1 2 GASKET 1 tube BALL VALVE paint service UNION swivel 90 NIPPLE pipe ELBOW street 90 sst COUPLING full sst 3 4 npt FITTING GAUGE and DAMPENER sst BALL VALVE sst 1 4 npt See 307628 for parts FITTING elbow 90 FITTING nipple pipe TANK surge sst See 307707 for parts BRACKET tube support 1 SCREV cap hex hd WASHER lock HEADER filter discharge FILTER MANIFOLD filter discharge KIT accessory See 308168 and 308201 for parts SCREV cap soc hd Qt
6. dh I 107 a on po O a TE E il o _ le O a O 3 y o O x m TI V 7 Ti INS T0957 A 2 Model 96A637 Shown LANE 28 310564 Mounting Hole Layout AN Check that the wall frame is level before bolting it to the wall AN Mount the wall frame so the top edge is 5 to 6 ft 1 5 to 1 8 m above the floor AN AN 7 27 0 in 685 8 mm MEM 4 05in 3 8 in 8 places 12 7 mm 301 Le 25 0 in 76 2 mm 4 M AAEX 635 0 mm a oo sion 787 4 mm Wall Frame 618313 310564 29 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or
7. TIO960 Detail A 10 42 23 3 4 14 Ref 22 310564 4 1 Ratio Glutton Pump Ref Part No 618381 618217 514297 516320 515563 155470 101353 516037 515763 51A795 515571 237528 516010 516771 220157 618236 100022 100016 618806 917092 618218 917090 C19818 Description FRAME wall floor stand mount Ih MANIFOLD surge tank discharge CLAMP sanitary sst 1 1 2 GASKET 1 tube BALL VALVE paint service UNION swivel 90 NIPPLE pipe ELBOW street 90 sst COUPLING full sst 3 4 npt FITTING GAUGE and DAMPENER sst BALL VALVE sst 1 4 npt See 307628 for parts FITTING elbow 90 FITTING nipple pipe TANK surge sst See 307707 for parts BRACKET tube support 1 SCREV cap hex hd WASHER lock HEADER filter discharge FILTER dual assembly MANIFOLD filter discharge KIT accessory See 308168 and 308201 for parts SCREV cap soc hd Qty on AS I AN OO a a 1 NL AN Parts Left Hand Mount Dual Filter Model 96A939 Part No 105510 521778 237011 100004 100133 100307 504045 241207 101044 194255 551292 515602 220011 101896 112278 236297 115248 100166 100718 220089 065136 101754 110755 515992 Description WASHER lock spring hi collar HOSE air PUMP 4 1 Glutton sst See 307843 for parts SCREW cap hex hd WASHER lock NUT hex 3 8 FIT
8. The fluid drain valve assists in relieving fluid pres sure in the displacement pump fluid filter hose and gun Triggering the gun to relieve pressure may not be sufficient 6 310564 The bleed type master air valve K is required in your system to relieve air trapped between it and the air motor when the valve is closed see the preceding WARNING The fluid drain valve F is mounted on the bottom of the fluid filter bowl The fluid drain valve is required in your system to relieve fluid pressure in the displacement pump fluid filter hose and gun see the preceding WARNING The pump air filter H includes an air filter with a 40 micron polypropylene element to remove harm ful dirt and moisture from the compressed air supply The pump air regulator and gauge L controls pump speed and outlet pressure by adjusting the air pressure to the pump The gauge provides a readout of air pressure to the pump See manual 3081668 for further details The pump runaway control valve M protects the pump against damage by a runaway air motor See manual 308201 for further details The air line lubricator S provides automatic lubrication of the air motor The pump N run by air motor circulates fluid throughout the system See pump manual for further details Fluid is supplied to the pump through the fluid outlet A Fluid pressure is monitored by the two fluid gauges B The fluid filter D includes a 60 m
9. 8 310564 Using the Quick Connectors Fig 2 To open a quick connector A loosen the captive screw B and open the connector Slide the desired component into or out of the connector close and tighten the screw 06278 Fig 2 Setup Grounding 2 Air and fluid hoses use only electrically conductive hoses 44 WARNING FIRE AND EXPLOSION HAZARD 3 Air compressor follow manufacturer s recommen Before operating the circulation pack dations age ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 4 4 Spray gun ground through connection to a prop erly grounded fluid hose and pump 1 Pump use the ground wire and clamp A sup plied See Fig 3 Loosen the grounding lug lock 5 Fluid supply container follow your local code nut W and washer X Insert one end of the ground wire A into the slot in lug Z and tighten the locknut securely Connect the ground clamp to a true earth ground 6 Object being sprayed follow your local code Z 7 Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place the A LL pail on a nonconductive surface such as paper or e x oo which interrupts the grounding continu ty LAR CTIA W relieving pressure hold a metal part of the spray gun firmly to the side of a grounded metal pail Fig Ss then t
10. mount frame R so that the top edge is 5 to 6 ft 1 5 to 1 8 m above floor Check that wall mount frame is level Mark four holes on wall for each of four wall mount feet 4 Drill holes where marked on wall A WARNING The wall mount frame R must be bolted to the wall Do not simply hang the wall mount frame Failure to do so may cause circulation package to fall causing equipment damage or personal injury 5 Using capable hoist lift circulation package back into position Bolt wall mount frame R to wall Use 1 2 in bolts and washers to mount circulation package to wall Use bolts that are long enough to keep wall mount frame from vibrating during operation Single or Dual Floor Mount installation of the Circulation Package Fig 1 The circulation package consists of the pump mounted on the wall mount frame Also on the wall mount frame are air filter master air valve air controls lubricator surge tank fluid filter and plumbing NOTE Ensure that there is 7 ft 2 1 m overhead clearance for a floor mounted system NOTE Refer to Fig 1 and to the Single Mount Floor Stand drawing on page 24 or the Dual Mount Floor Stand drawing on page 25 Also refer to the Mounting Hole Layouts on page 29 1 Relieve system pressure prior to installation of circulation package Follow Pressure Relief Procedure on page 10 2 Anchor either single or dual floor stand to floor using 1 2 in bolts A WARNING Do n
11. part of the body Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure stop spraying clean check or service the equipment and install or clean the spray tip Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose 310564 3 44 WARNING MOVING PARTS HAZARD Moving parts such as the air motor piston can pinch or amputate your fingers e Keep clear of all moving parts when starting or operating the pump e Before servicing the equipment follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment and the object being sprayed Refer to Grounding on page 9 If there is any static sparking or you feel an electric shock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed Keep the spray area free of debris including solve
12. partially loosen filter top to allow fluid in filter to drain into waste container 4 Install new filter close filter drain valve 14 and open filter ball valves 5 310564 13 Maintenance Air Filter Service 2 Clean the air filter regularly to maximize filtering efficiency and to avoid excessive pressure drop 1 Fig 4 Every day drain contaminants from the Fully relieve pressure to remove the bowl BB bowl before reaching the baffle level by opening the drain at the bottom of the bowl BB 3 Clean the filter element and bowl using household soap and water or denatured alcohol Use com pressed air to blow out the filter body Blow the filter element out from the inside A WARNING i E 4 Clean the sight glass thoroughly Do not leave To reduce ihe TISKonserous injury Wacneverycu solvent residue in the sight glass as it may attack are instructed to relieve pressure always follow the or weaken the glass If the sight glass appears Pressure Relief Procedure on page 10 damaged replace it immediately 14 310564 Troubleshooting A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure page 10 For pump service see pump manual Solutions Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions be sure all valves are open increase pressure Empty fluid supply Refill and reprime pump I
13. replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS
14. 6 112278 236297 115248 100166 100718 220089 065136 101754 110755 515992 Description WASHER lock spring hi collar HOSE air PUMP 4 1 Glutton sst See 307843 for parts SCREW cap hex hd WASHER lock NUT hex 3 8 FITTING elbow street KIT repair valve WASHER plain SPACER accumulator SCREW cap hex hd HOSE paint PTFE GROUND WIRE ASSY 25 ft TERMINAL ring WRAP tie electrical CLAMP ASSY grounding SCREV cap hex hd NUT full hex WASHER CONDUCTOR ground WIRE copper electrical PLUG pipe WASHER plain FITTING bushing reducer 310564 Qty 1 M a dada ANN a a RAZ ZU AJ VMR A A 19 Parts Right Hand Mount Dual Filter Model 96A938 4 1 Ratio Glutton Pump 3 38 39 32 33 34
15. 89 065136 101754 110755 515992 Description WASHER lock spring hi collar HOSE air PUMP 4 1 Glutton sst See 307843 for parts SCREW cap hex hd WASHER lock NUT hex 3 8 FITTING elbow street KIT repair valve WASHER plain SPACER accumulator SCREW cap hex hd HOSE paint PTFE GROUND WIRE ASSY 25 ft TERMINAL ring WRAP tie electrical CLAMP ASSY grounding SCREV cap hex hd NUT full hex WASHER CONDUCTOR ground WIRE copper electrical PLUG pipe WASHER plain FITTING bushing reducer Qty 1 M a dada ANN a a RAZ ZU AJ VMR A A 310564 21 Parts Left Hand Mount Dual Filter Model 96A939 4 1 Ratio Glutton Pump
16. GRACO Instructions Parts List X Parts WALL MOUNT OR FLOOR STAND 4 1 Ratio Glutton Circulation Packages For heavy duty medium volume circulation of fluids 310564D eM Read warnings and instructions PED oee page 2 for Table of Contents and a List of SIR Models E p a mi u mE ul G ID STE 3 O ei aaa Al L1 S A estad pata ik oll si p Fr l s AER mm Y O NS 7 INN TI0957 Model 96A637 Shown Related Manuals p i i LI I l I 1 H n for ac SES I OT nm 2d RI 307107 Fluid Regulator 308169 Lubricators 307628 Fluid Ball Valves 308201 Runaway Valves 307707 Surge Tanks 307843 Glutton Pumps PROVEN QUALITY LEADING TECHNOLOGY GRACO INC P O BOX 1441 MINNEAPOLIS
17. Le Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 180 F 82 C or below 40 F 40 C Wear hearing protection when operating this equipment Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations PRESSURIZED EQUIPMENT HAZARD Spray from the gun hose leaks or ruptured components can splash fluid in the eyes or on the skin and cause serious injury Do not point the gun at anyone or at any
18. MN 55440 1441 C Ex 2G i Copyright 2002 Graco Inc is registered to l S EN ISO 9001 Table of Contents LISO Models tesi 2 Troubleshooting nannaa aana 15 WAMNINGS 2i doen Erba dd nan kane d 3 A bo Ea 16 Component Identification 5 Technical Data niikuinii 26 SEUD ri dd dl do 6 DIMENSIONS ri ad Gees 28 Operation silla A I 10 Mounting Hole Layouts erse 29 MANM NAN CO ear a k to r na 13 Graco Standard Warranty and Information 30 List of Models Maximum Fluid Maximum Pump Parts Model Pump Description Pump Model Ratio Working Pressure Air Input Pressure Page 96A637 Glutton Right Hand Pump Mount 4 1 350 psi 90 psi 16 Single Filter 2 4 MPa 24 5 bar 0 6 MPa 6 2 bar 96A638 Glutton Left Hand Pump Mount 4 1 350 psi 90 psi 16 Single Filter 2 4 MPa 24 5 bar 0 6 MPa 6 2 bar 96A938 Glutton Right Hand Pump Mount 4 1 350 psi 90 psi 16 Dual Filter 2 4 MPa 24 5 bar 0 6 MPa 6 2 bar 96A939 Glutton Left Hand Pump Mount 350 psi 90 psi Dual Filter 2 4 MPa 24 5 bar 0 6 MPa 6 2 bar 2 310564 Symbols Warning Symbol Caution Symbol This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions or destruction of equipment if you do not follow the instructions 44 WARNING EQUIPMENT MISUSE HAZARD e
19. OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all docu
20. TING elbow street KIT repair valve WASHER plain SPACER accumulator SCREW cap hex hd HOSE paint PTFE GROUND WIRE ASSY 25 ft TERMINAL ring WRAP tie electrical CLAMP ASSY grounding SCREV cap hex hd NUT full hex WASHER CONDUCTOR ground WIRE copper electrical PLUG pipe WASHER plain FITTING bushing reducer Qty 1 M a dada ANN a a RAZ ZU AJ VMR A A 310564 23 Parts Single Mount Floor Stand Model 618613 oe DE EXC o E d No CERIS NS ye C 8 1 gt Bo O O La d O l SE Ea jou i e 3 8 in 8 places E Q T t n O h TIO999 Model 618613 24 310564 Parts Dual Mount Floor Stand Model 618314 V 9 16 in 4 places N 3 8 in 8 places
21. at the last gun station and keep it open while starting the pump Open the bleed type master air valves W AA Slowly open air regulator CC until the pump starts The air regulator controls the pump speed and fluid outlet pressure Adjust the fluid pressure to the lowest setting necessary to get the desired results Higher pres sures may not improve the spray pattern and will cause premature component wear Use the air regulator CC to adjust the pump speed and fluid pressure until the spray is completely atomized To adjust the spray pattern follow the complete instructions in your gun manual When you have achieved the desired spray pat tern release the gun trigger The pump will contin ue to cycle as long as air is supplied One at a time open any other guns in the system to purge air from the lines NOTE In a circulating system the pump will continue to cycle as long as air is supplied In a direct supply system the pump starts when the gun is opened and stops when the gun is closed 12 310564 44 WARNING COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system which could cause component rupture and serious injury never exceed the specified maximum air input pressure to the pump see Technical Data on page 26 44 CAUTION Do not allow the pump to run dry It will quickly accelerate to a high speed causing damage If your pump is running too fast stop it immediately and che
22. ck the fluid supply If the container is empty and air has been pumped into the lines refill the con tainer and prime the pump and the lines or flush and leave it filled with a compatible solvent Eliminate all air from the fluid system Shutdown A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 1 Relieve the pressure NOTE If the system will remain inactive for an ex tended period flush with a compatible solvent before shutting down See Flushing on page 13 Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required Estab lish a preventive maintenance schedule by recording when and what kind of maintenance is needed and then determine a regular schedule for checking your system Flushing A WARNING FIRE AND EXPLOSION HAZARD Before flushing read the section FIRE AND EXPLOSION HAZARD on page 4 Be sure the entire system and flush ing pails are properly grounded Refer to Grounding on page 9 Fig 4 Flush the pump e Before the first use e When changing colors or fluids e Before fluid can dry or settle out in a dormant pump check the pot life of catalyzed fluids e Before storing the pump Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in
23. enever you are instructed to relieve pressure always follow the Pressure Relief Procedure at left Flush the Circulation Package Before First Use The circulation package is tested with lightweight oil which is left in to protect the circulation package parts If the fluid you are using may be contaminated by the oil flush it out with a compatible solvent See Flush ing on page 13 Operation TIO957 Side View 14 Ref Model 96A637 Shown 310564 11 Operation Starting and Adjusting the Pump 1 Fig 4 Open all fluid shutoff valves 5 two Make sure Air Regulator CC is fully closed Open the spray gun
24. esh 250 mi cron stainless steel element to filter particles from the fluid as it leaves the pump The fluid surge tank J protects against surges in the fluid lines during gun use and system operation The fluid regulator and gauge V controls fluid inlet pressure The gauge provides a readout of fluid pressure at the inlet See manual 307107 for further details Fluid is returned from the circulation package to the the system through the fluid return valve U See valve manual 307628 for further details Setup A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 Wall Mount installation of the Circulation Package Fig 1 The circulation package consists of the pump mounted on the wall mount frame Also on the wall mount frame are air filter master air valve air controls lubricator surge tank fluid filter and plumbing NOTE Ensure that there is 5 ft 1 5 m overhead clearance for a wall mounted system NOTE Refer to Fig 1 and to the Dimension drawing on page 28 and the Mounting Hole Layout on page 29 1 Relieve system pressure prior to installation of circulation package Follow Pressure Relief Procedure on page 10 2 Ensure that wall is strong enough to support weight of circulation package accessories fluid plumbing and stress caused during pump opera tion 3 Using capable hoist position wall
25. ments notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Graco Headquarters Minneapolis International Offices Belgium China Japan Korea www graco com PRINTED IN USA 310564 03 2001 Revised 01 2005 30 310564
26. n an air pow ered system use pump runaway valve Clogged fluid outlet line valves etc Clear Worn packings Tighten packing nut replace all pack ings See pump manual Pump output low on only one stroke Worn pump seals Check and repair See pump manual No output Improperly installed ball check valves Check and correct See pump manual Pump operates erratically Exhausted fluid supply Refill and reprime pump In an air pow ered system use pump runaway valve Worn pump seals Check and repair See pump manual Pump does not operate Restricted air or hydraulic power sup Clear any obstructions be sure all shut ply lines off valves are open increase pressure Exhausted fluid supply Refill and reprime pump Clogged fluid outlet line valves etc Clear Fluid dried on piston rod Disassemble and clean pump Stop pump at bottom of stroke See pump manual 310564 15 Parts Right Hand Mount Model 96A637 4 1 Ratio Glutton Pump 32 33 34 30 4 3 2 9 4 3 12 4 3
27. nt rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do not turn on or off any light switch in the spray area while operating or if fumes are present Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer 4 310564 Fig 1 Component Identification Ensure that there is 5 ft 1 5 m overhead clearance for a wall mounted system and at least 7 ft 2 1 m for a floor mounted system Mount the circulation package so the top of the bracket is 5 to 6 ft 1 5 to 1 8 m above the floor A SE E A a ES
28. ot attempt to mount two circulation packages on a single mount floor stand Use dual mount stand for dual or back to back installations Failure to do so can result in mount failure causing equip ment damage or personal injury 3 Using capable hoist position wall mount frame R so that the top edge is level with the top edge of the floor stand For dual use second hoist and align with dual floor stand and first circulation package 4 Bolt single unit or dual units to floor stand using 3 8 in hardware 310564 7 Setup Connect the Fluid Lines Fig 1 Connect system fluid supply line to the circula tion package at fluid supply inlet A Close filter ball valves E to isolate the circulation package from the main fluid supply line Connect circulation package to the system fluid return line at fluid return outlet T Close fluid return valve U to isolate the circulation package from the main fluid return line Connect the Air Line Fig 1 Bring an air supply line from the facility air supply Z to the circulation package location Be sure all air lines are properly sized and pressure rated for the system Use only electrically conductive hoses Air hose should have a 1 2 npt m thread Install a bleed type shutoff valve W in the air line to isolate the air line components for servicing Install a moisture trap and drain valve Y to help remove moisture and contaminants from the compressed air supply
29. ption gray curves A at 100 psi 0 7 MPa 7 bar air pressure B at70 psi 0 48 MPa 4 9 bar air pressure C at40 psi 0 28 MPa 2 8 bar air pressure To find pump air consumption CFM m3 min specific delivery GPM lpm and operating air pressure psi MPa bar 1 Locate desired delivery along bottom of chart To find outlet pressure psi MPa bar at a specific delivery GPM Ipm and operating air pressure psi MPa bar 1 Locate desired delivery along bottom of chart 2 Read vertical line up to intersection with selected fluid outlet pressure curve Follow left to scale and read outlet pressure 2 Read vertical line up to intersection with selected air con sumption curve Follow right to scale and read air con sumption 26 310564 Notes 310564 27 Dimensions Ensure that there is 5 ft 1 5 m overhead clearance for wall mounted systems and at least 7 ft 2 1 m for floor mounted systems IN Mount the circulation package so the top of the bracket is 5 to 6 ft 1 5 to 1 8 m above the floor ki la T TS A O E hal O Net Ane G o n L gt SY No
30. rigger the gun X 8 Tomaintain grounding continuity when flushing or 0720 310564 9 Operation Pressure Relief Procedure 44 WARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying acci dentally To reduce the risk of an injury from acci dental spray from the gun splashing fluid or moving parts follow the Pressure Relief Proce dure whenever you e are instructed to relieve the pressure e stop spraying e check or service any of the system equipment e orinstall or clean the spray nozzle 1 Fig 4 Relieve the pressure of the entire system following applicable system pressure relief proce dures Ensure that system pressure is relieved before proceeding with step 2 2 Close the bleed type master air valve W required in your system 3 Trigger the gun at the last gun station to relieve fluid pressure Maintain firm metal to metal contact between the gun and a grounded waste pail Hepeat for all gun stations 10 310564 4 Openthe fluid drain valve 14 to relieve fluid pressure which may be trapped in the pump plumbing or hose If you suspect that pressure is not fully relieved after following the steps above wrap a fitting near the pump outlet with a rag and slowly and carefully loosen the fitting to relieve pressure Be careful to protect your eyes from splashing A WARNING To reduce the risk of serious injury wh
31. verhead clearance for the wall mounted systems and at least 7 ft 2 1 m for the floor mounted systems Ensure that the wall is strong enough to support the weight of the circulation package and accessories fluid hoses and stress caused during pump operation Ensure that you have an adequate compressed air supply Bring an air supply line from the facility air supply Z to the circulation package location Be sure all air lines are properly sized and pressure rated for the system Use only electrically conductive hoses The air hose should have a 1 2 npt m thread Install a bleed type shutoff valve W in the air line to isolate the air line components for servicing Install a moisture trap and drain valve Y to help remove moisture and contaminants from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the operator s movement Have a grounded metal pail available for use when flushing the system Supplied Components Refer to Fig 1 44 WARNING A bleed type master air valve K and a fluid drain valve F are supplied These components help reduce the risk of serious injury including splashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The bleed type master air valve relieves air trapped between this valve and the pump after the air is shut off Trapped air can cause the pump to cycle unexpectedly
32. y on AS I AN OO a a 1 NL AN Parts Part No 105510 521778 237011 100004 100133 100307 504045 241207 101044 194255 551292 515602 220011 101896 112278 236297 115248 100127 100718 220089 065136 101754 110755 515992 Description WASHER lock spring hi collar HOSE air PUMP 4 1 Glutton sst See 307843 for parts SCREW cap hex hd WASHER lock NUT hex 3 8 FITTING elbow street KIT repair valve WASHER plain SPACER accumulator SCREW cap hex hd HOSE paint PTFE GROUND WIRE ASSY 25 ft TERMINAL ring WRAP tie electrical CLAMP ASSY grounding SCREV cap hex hd NUT full hex WASHER CONDUCTOR ground WIRE copper electrical PLUG pipe WASHER plain FITTING bushing reducer 310564 Qty 1 M a dada ANN a a RAZ ZU AJ VMR A A 17 Parts Left Hand Mount Model 96A638 4 1 Ratio Glutton Pump 30 32 33 34 3 38 39 43 Ref Detail A
33. your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 1 Fig 4 Relieve the pressure 2 Remove the air cap and spray tip from the gun See the gun manual 3 Fig 4 Remove the filter element from the fluid filter 23 Reinstall the filter bowl 4 Hold a metal part of the gun firmly to the side of a grounded metal pail 5 Start the pump Always use the lowest possible fluid pressure when flushing 6 Trigger the gun Flush the system until clear solvent flows from the gun 7 Release the gun trigger and lock the trigger safety The pump will continue to cycle as long as air is supplied 8 Direct drain hose into a waste container Continue flushing until clear fluid comes from the hose 9 Relieve the pressure 10 Clean the air cap spray tip and fluid filter element separately then reinstall them Fluid Filter Service A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 1 Fig 4 Relieve the pressure 2 Replace the fluid filter as required to maximize filtering efficiency and to avoid excessive pressure drop 3 Close two filter ball valves 5 Open filter drain valve 14 and
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