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Graco 308609P User's Manual

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1. 3 in 76 mm Air inlet Mates with 1 4 in npt f quick disconnect Part No 208536 Wetted parts 304 SST 304 304L SST acetal A F nylon PTFE Siphon tube I D 04 3 4 in 19 mm Maximum flow at 100 cps 12 gpm 45 5 Ipm Maximum flow at 1000 cps 1 2 gpm 4 5 Ipm Air consumption 3 to 30 scfm 0 08 to 0 85 m3 min Sound data t Typical operating conditions Sound power 20005 77 3 dB A Sound pressure 63 8 dB A Maximum noise conditions Sound power 20005 86 4 dB A Sound pressure 72 9 dB A Reference Information Maximum storage time varies with conditions 10 years Maximum lifetime varies with operating conditions and maintenance 10 years Power Efficiency Factor varies based on configuration operating parame ters and material 0 1 HP SCFM air consumed 2 7 W Liter air consumed with motor at 500 rom Sound data was measured per ISO 3744 1981 t 50 rpm shaft agitating 300 cps water base material 100 rpm shaft agitating an empty container Gaste is a registered trademark of Gast Manufacturing InhibisoP is a registered trademark of Penetone Corp 308609 19 Dimensional Drawings Heavy Duty Stainless Steel Agitator Model 238157 shown N Height of Model 240209 is the same as the Siphon Kit see right AA
2. Thread the three bolts 28 into the gear box and torque to 10 ft lbs 13 5 Nem Align the adaptor nut to engage the built in shaft in the 55 gallon drum Slowly screw the unit onto the threads on the center bung fitting of the 55 gallon drum Torque the unit to 45 ft lb 61 Nem Place the adaptor of the torque wrench on the top of the unit to torque 308609 5 Installation Installing the Siphon Kit See the Siphon Kit Model 238250 Parts List on page 15 1 Remove the top plug 5 and the bottom plug 20 2 Replace the bottom plug 20 with the plain bearing 53 and tighten the bearing with a wrench 3 Work the PTFE o ring 54 onto the siphon tube retainer 51 and press it into the o ring groove 4 Replace the top plug 5 with the siphon tube retainer 51 Leave the retaining nut 52 on the siphon tube retainer but make sure it is not tighte ned Tighten the siphon tube retainer into the top of the agitator housing with a wrench 5 Slide the siphon tube 50 down through the retain ing nut 52 siphon tube retainer 51 and agitator shaft 6 until the siphon tube touches the bottom of the drum Raise the siphon tube approximately 1 4 in approximately 6 mm so that it does not touch the bottom of the drum Hold the siphon tube at this height with one hand and tighten the retain ing nut with the other hand hand tight is enough to hold the siphon tube in place A CAUTION Barrel Heigh
3. 32 in 813 mm 76 05737 20 ager 508 mm 20 308609 2 N J C UG Siphon Kit Model 238250 43 in 1092 mm 05773 Mounting Hole Layout Three mounting holes 0 375 in 9 5 mm diameter Center Hole 2 125 in 54 mm diameter O a Counterbore 2 92 in 74 2 mm diameter x 5 a 0 25 in 6 4 mm deep Cite S Tia f Outline of Gearbox to Hole ia Top View 1 43 in gt 36 3 mm 20n e 51 mm T10739 308609 21 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility
4. alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions or destruction of equipment if you do not follow the instructions A WARNING EQUIPMENT MISUSE HAZARD o ENA Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure of the lowest rated component in your system This equipment has a 100 psi 0 7 MPa 7 bar maximum working pressure Use fluids and solvents that are compatible with the equipment wetted parts Refer to the Technical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer Comply with all applicable local state and national fire electrical and safety regulations 2 308609 A WARNING FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and resu
5. or damaged replace them The Bearing Replacement Kit contains replacement bearings and seals items 2 7 9 12 14 and 15 Reassembling NOTE See the Parts Drawing on page 14 for proper bearing and seal placement and orientation 1 Reposition the lower housing 13 on the agitator shaft A CAUTION To prevent damage to the bearings and seals avoid scraping them against the threaded agitator shaft while you are lowering the lower housing in place 2 Thread the 50 mm nut 26 onto the agitator shaft by turning it clockwise and tighten it hand tight 3 Reposition the pinion gear assembly 8 16 in the lower housing thread the large gear 10 onto the agitator shaft and tighten the large gear hand tight 4 Make sure the small thrust balls 4 are in place Carefully lowering it straight down reposition the upper housing 8 on the lower housing 13 6 Replace the two short bolts 11 and the two long bolts 19 that hold the upper housing 8 and the lower housing 13 together and torque the bolts to 75 in lb 8 5 N m 7 Remove the blocks that you have supporting the agitator housing and reposition the agitator on the drum cover 8 Thread the three hex head screws 25 up through the drum cover and into the agitator and torque them to 75 in Ib 8 4 N m 9 If your agitator has a siphon kit re install it by doing the reverse of steps 2 through 4 in Cleaning an Agitator with a Siphon Kit on page
6. warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identif
7. 11 12 308609 Additional Agitator Service If the unit requires more than installation of a bearing replacement kit or gear replacement it may be advis able to send the unit to a Graco distributor for repair or replacement Notes 308609 13 Parts Heavy Duty Stainless Steel Agitator Model 238157 includes items 1 34 Heavy Duty Stainless Steel Agitator with Siphon Kit Model 240209 includes items 1 4 6 19 21 34 50 54 Siphon Kit Model 238250 includes items 50 54 05736B 05735B 14 308609 Parts Heavy Duty Stainless Steel Agitator Model 238157 includes items 1 34 Heavy Duty Stainless Steel Agitator with Siphon Kit Model 240209 includes items 1 4 6 19 21 34 50 54 Ref No PartNo Description Qty 1t 101140 AIR MOTOR 1 2 191004 BEARING needle 3 4 2 3 190988 GEAR pinion 2 1 4 100069 BALL thrust 2 5 191003 PLUG top 1 6 24D311 KIT agitator shaft Includes items 6a and 6b 1 6a 16A519 SHAFT agitator 1 6b 16C238 SHAFT agitator 1 7 113363 SEAL bearing 1 8 194389 HOUSING upper 1 9 190980 BEARING needle 45mm 1 10 190989 GEAR 2 1 11 113357 SCREW cap socket head 2 12 190978 BEARING needle 50mm 1 13 194390 HOUSING lower 1 14 113359 SEAL bearing 1 15 190979 BEARING needle thrust 50mm 1 16 190987 GEAR 1 1 17 190986 GEAR pinion 1 1 18 108161 SET SCREW cup pt SST 3 19 113356 SCREW cap socket head 2 20 191002 PLUG bottom 1 21 105
8. 4 If the flexible lips on the bearing seal are torn or worn such that they do not make contact all the way around the shaft the seal must be replaced A worn seal may allow foreign mate rial into the bearing and cause premature failure See Servicing the Gear Reducer on page 11 for instruc tions on getting access to the seal and for the Bearing Replacement Kit Part No Cleaning an Agitator with a Siphon Kit The procedure for flushing and cleaning the siphon tube 50 and agitator shaft 6 is as follows 1 Raise the agitator out of the drum 2 Remove the plain bearing 53 from the agitator shaft 6 and clean it 3 Detach any attachments from the siphon tube and flush the siphon tube 4 Loosen the retaining nut 52 and slowly lift the siphon tube 50 out of the agitator 5 Clean the inside and outside of the siphon tube 50 flush the inside of the agitator shaft 6 and clean the agitator blades 28 and the outside of the shaft 6 Reassemble the siphon tube by doing the reverse of steps 2 through 4 Servicing the Gear Reducer You may want to have the Bearing Replacement Kit on hand before you begin this procedure To order a Bearing Replacement Kit order Part No 238251 Disassembling The following procedure does not require that you remove the agitator from the drum of material 1 If your agitator has a siphon kit do steps 2 through 4 in Cleaning an Agitator with a Siphon Kit on page 11 If y
9. 489 PIN dowel 2 22 113779 MUFFLER 1 Siphon Kit Model 238250 includes items 50 54 Ref No PartNo Description Qty 50 238161 TUBE siphon 51 190998 RETAINER siphon tube 52 190999 NUT retaining 53 191000 BEARING plain 54 164557 O RING PTFE a i l M Ref No Part No 23 206264 23a 166529 23b 166532 23c 164698 23d 157628 23e 165722 23f 166531 24 169969 25 113358 26 190976 27 104029 28 190985 30A 290152 31 113413 32 113414 34 104582 Description Qty VALVE needle Includes items 23a to 23f VALVE needle NUT packing KNOB adjusting O RING packing BODY valve WASHER FITTING air line male SCREW hex head for mounting to drum cover not shown NUT 50 mm LUG grounding BLADE agitator LABEL warning SCREW cap NUT lock WASHER tab e eos sss a Oo_ ff W t Air Motor Repair Kit Part No 207335 is available Included in Bearing Replacement Kit 238251 A Extra warning labels are available at no charge NOTE Part No 24C821 Agitator Drive Kit is available The kit includes all of the above parts except items 6b 20 28 31 and 32 308609 15 Parts Heavy Duty Stainless Steel Agitator Drum Mounted Models 24C293 and 24C522 for drums with built in shaft and blades 27 DETAIL A 0 A ooo ti14500a 16 308609 Parts Heavy Duty Stainless Steel Agitator Drum Mounted Models 24C293 and 24C522 Ref Ref No PartNo Description Qt
10. Instructions Parts List y HEAVY DUTY STAINLESS STEEL 308609P Drum Agitator A Heavy duty back geared agitator for mixing and maintaining suspension of industrial coatings stored in 55 gallon drums For professional use only 100 psi 0 7 MPa 7 bar Maximum Air Input Pressure e Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Model 238157 Series C x Back Geared Air Powered Agitator 2 G T6 i g ITS03ATEX11226 Models 24C293 24C522 Series B x II 1 2 G T6 Back Geared Drum Mounted Air Powered Agitator ITS03ATEX11226 Model 231414 Series A Siphon Agitator Package s Model 231414 shown Model 231413 Series A Non Siphon Agitator Package i C 0359 Model 238250 Series A Siphon Tube Kit Model 240209 Series C Back Geared Air Powered Siphon Agitator Table of Contents WINGS e Siert Ee a Dene EEEIEE EEEE ENEAK 2 installation seer a aaa a aa eaa 4 Operation meetu re st eena as A EAE aa 9 SEVICE ita a AEAEE slack ade ER E D i 10 PANS e reame a aa a a a e a aE nE es 14 Technical Data aaaaaa naana aaae 19 L Dimensional Drawings 0 0e eee eee 19 a Mounting Hole Layout 0 0 ee eee ee 21 iv Graco Standard Warranty 000 0005 22 z Graco Information sasaaa 0 ccc eee es 22 p 05771B PROVEN QUALITY LEADING TECHNOLOGY Symbols Warning Symbol Caution Symbol This symbol
11. e blades and start the lock nuts 32 onto the cap screws For in drum heavy duty back geared agitator 1 Determine which size adaptor nut 20 is needed The adaptor nuts in the kit are double sided meaning that each adaptor nut will cover two agitator shaft sizes Select the size you need by placing the adaptors onto the built in agitator shaft in the drum The one you should use is the small est one that will fit There should only be a small amount of slop between the adaptor nut and the shaft Thread the adaptor into the gearbox output shaft 6 with the side you are going to use pointed down Tighten it down using the wrench flats Place the threaded bung adaptor 34 onto the gearbox and align the bolt holes 6 10 Slide the loose blade assembly up the shaft and position it approximately 13 in 33 cm from the bottom of the shaft Tighten the four lock nuts 32 evenly to draw the blades together until they are tight on the shaft Torque the locknuts to 50 to 55 in Ib 5 6 to 6 2 N m A gap will remain between the blade halves Repeat steps 4 and 5 with the second pair of agitator blades Position the second blade assembly near the bottom end of the shaft but not on the bottom plug 20 Rotate the lower blade assembly so that it is oriented 90 degrees relative to the upper blade assembly and torque the lock nuts 32 to 50 to 55 in Ib 5 6 to 6 2 Nem A gap will remain between the blade halves
12. flushing the air motor keep your face away from the exhaust port 308609 3 Installation A WARNING FIRE AND EXPLOSION HAZARD Always maintain a minimum of 1 in clearance between rotating agitator parts and container to prevent sparks from contact Typical Installation air line lubricator agitator motor oll Bil HVT air line filter mix tank reference only air regulator and gauge NOTE Reference numbers and letters in parentheses refer to the callouts in the figures and in the Parts Drawings Grounding Proper grounding is an essential part of maintaining a safe system To reduce the risk of static sparking the mounting cover and all electrically conductive objects or devices in the dispensing area must be properly grounded Check your local electrical code for detailed grounding instructions for your area and type of equipment To ground the agitator connect one end of the ground wire A to the ground connector B on the agitator See Fig 1 Connect the other end of the ground wire to a true earth ground For an additional ground wire and clamp order Part No 237569 Q Fig 1 4 308609 Assembling and Positioning the Agitator With an Elevator Mount the drum cover as described in manual 306287 The e
13. levator must be in the down position when you do any work on the elevator agitator or drum cover assembly Do not go under the elevator when it is raised Proceed to step 1 in With or Without an Elevator Without an Elevator If your system does not have an elevator you should install the Handles Kit to facilitate handling the drum cover and agitator Two people are needed to safely lift and move the drum cover and agitator To order the Handles Kit order Part No 237524 Place two standard 55 U S gallon 45 Imperial gallon barrels 14 in approximately 36 cm apart and center the drum cover on the barrels with the Graco logo centered and facing you as shown in Fig 2 Proceed to step 1 in With or Without an Elevator 14 in 36 cm 05734 Fig 2 Installation With or Without an Elevator 1 Slide the agitator shaft through the large hole in the center of the drum cover 29 Rotate the agitator so that the air motor is to the left of the shaft as shown in Fig 2 which will align the three tapped holes in the bottom of the agitator with the three through holes in the drum cover Thread the three hex head screws 25 up through the drum cover and into the agitator and torque them to 75 in lb 8 4 N m Assemble one pair of agitator blades 28 so that the four through holes in the blade halves are lined up see Parts Drawing for blade orientation Push four cap screws 31 through the four holes in th
14. lt in a fire or explosion and serious injury Ground all equipment Refer to Grounding on page 4 If there is any static sparking or you feel an electric shock while using this equipment shut off the agitator immediately Do not use the equipment until you identify and correct the problem Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in aluminum pumps Such use could result in a serious chemical reaction with the possibility of explosion Do not use kerosene or other flammable solvents or combustible gases to flush the unit Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being dispensed Keep the dispensing area free of debris including solvent rags and gasoline Do not smoke in the dispensing area Keep a fire extinguisher in the work area MOVING PARTS HAZARD Moving parts such as the rotating blades of the agitator can pinch or amputate your fingers or other body parts and can cause splashing in the eyes or on the skin e Keep clear of all moving parts when starting or operating the agitator e Always shut off the agitator and disconnect the air line before you remove the agitator from the drum or check or repair any part of the agitator HAZARDOUS VAPORS Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin swallowed or inhaled When
15. muffler 22 Re lubricate the motor with a squirt of lightweight oil into the male quick disconnect coupler 24 Lubricating the Air Motor A CAUTION Not lubricating the air motor wil cause air motor failure Not lubricating the air motor will cause air motor failure 10 308609 If an air line lubricator is not installed the air motor must be manually lubricated every 8 hours Lubricate the agitator air motor by placing 10 20 drops of SAE 10 light oil in the motor s air inlet Run the agitator for about 30 seconds Additional Air Motor Service If the air motor vanes need to be replaced or if foreign material is present in the motor chamber an experi enced mechanic may remove the end plate opposite the drive shaft end of the air motor Do not pry with a screwdriver it will dent the surface of the plate and body and cause leaks Use a puller tool which will remove the end plate while maintaining the position of the shaft New vanes should have the edges with cut corners pointing toward the bottom of the vane slot To order an Air Motor Repair Kit order Part No 207335 Service Cleaning the Agitator Shaft and Seal A CAUTION Keep the agitator upright Do not lay it on its side or upside down or liquid may flow down the shaft and into the gear reducer area If any material is on the shaft 6 within 1 2 in 13 mm of the housing 13 it must be removed to prevent damage to the bearing seal 1
16. of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied
17. our agitator does not have a siphon kit proceed to step 2 below 2 Raise support the drum cover above the drum high enough so that you can reach the underside of it 3 Remove the three hex head screws 25 that hold the agitator to the drum cover 4 Raise the agitator housing 4 to 6 in 100 to 150 mm above the drum cover and support it at that height with blocks 5 Tightly grip the agitator shaft with a clamp to prevent the shaft from falling into the drum 6 Remove the two short bolts 11 and the two long bolts 19 that hold the upper housing 8 and the lower housing 13 together Carefully lifting straight up lift the upper housing off of the lower housing 7 Turn the large gear 10 counter clockwise to remove it from the agitator shaft and lift the pinion gear assembly 3 16 out of the lower housing NOTE Before you do step 8 check to be sure the agitator shaft is well secured See step 5 8 Turn the 50 mm nut 26 counter clockwise to remove it from the agitator shaft 9 Carefully lift the lower housing 13 off of the agitator shaft 308609 11 Service Servicing the Gear Reducer continued Cleaning and Servicing 1 Clean any foreign material off of the outside of the upper and lower housings 8 and 13 NOTE Do not lose the two small thrust balls 4 One is in the upper housing 8 and one is in the lower housing 13 2 Inspect the parts for any wear If any of the parts are worn
18. p of oil per minute for high speed or continuous duty usage Do not overfeed oil or exhaust air may become contaminated To manually lubricate the air motor see Lubricating the Air Motor on page 10 To order a 3 8 npt air line lubricator order Part No 214847 308609 7 Notes 8 308609 Operation A WARNING MOVING PARTS HAZARD To reduce the risk of serious injury including cuts amputation of fingers by the agitator blades and splashing in the eyes or on the skin always shut off the agitator disconnect the air line from the agitator before you raise check or repair the agitator Startup Shutdown 1 Make sure the needle valve 23 is closed To stop the agitator close off the air supply with the 2 Turn on the air supply and connect the air line needle valve 23 or disconnect the air line coupler coupler 3 Using the needle valve 23 to adjust the agitator A CAUTION speed gradually increase the speed until you can see through the inspection port movement in the Keep the agitator upright Do not lay it on its side or surface of the liquid but do not increase the agita upside down or liquid may flow down the shaft and tor speed enough to create a vortex in the surface into the gear reducer area of the liquid If the surface begins to vortex decrease the agitator speed to prevent air entrain ment NOTE Always maintain moderate agitator speed which is approximately 50 rpm of the agitator blades Exces
19. rt No 24C821 Agitator Drive Kit is available 21 105489 PIN dowel 22 113779 MUFFLER N The kit includes all of the above parts except items 20 and 34 308609 17 Non Siphon Agitator Package Model 231413 Parts Siphon Agitator Package Model 231414 shown Ref No 100 101 102 103 104 105 18 Part No 238157 238283 204385 237579 237578 238425 308609 Description Qty AGITATOR see page 14 for parts 1 COVER sst see manual 308466 1 ELEVATOR see manual 306287 1 AIR CONTROL KIT see manual 306287 1 COVER SUPPORT KIT see manual 306287 1 DESIGNATION PLATE KIT Model 231413 not shown 1 Ref No 106 107 Part No 238426 237569 238250 104 05771B Description Qty DESIGNATION PLATE KIT Model 231414 not shown GROUND WIRE AND CLAMP SIPHON KIT Model 231414 only see page 14 for parts 1 1 1 Technical Data Maximum air input pressure 100 psi 7 bar Motor power rating at 1200 rpm shaft at 50 rpm using 12 cfm 0 34 m min 0 25 hp 186 W Maximum recommended shaft rpm 100 Gear reducer ratio 24 1 WEIT woos eae ete ee 25 8 Ib 11 7 kg Height From top of air motor to end of agitator shaft no nut 38 in 965 mm From top of air motor to end of siphon tube no fittings 43 in 1092 mm Span of agitator blades 20 in 508 mm Width of agitator blades
20. sive agitator speed may cause vibration foam ing of fluid and increased wear on parts Always agitate fluid thoroughly before supplying it to the dis pensing equipment Continue agitating fluid while the dispensing equipment is being supplied 308609 9 Service Flushing the Air Motor A WARNING FIRE AND EXPLOSION HAZARD Do not use kerosene or other flammable solvents to flush the air motor Flushing with flammable solvents could cause fire or explosion and result in serious injury or property damage A WARNING k o HAZARDOUS VAPORS 3 Hazardous fluids or toxic fumes can IA cause serious injury or death if splashed in the eyes or on the skin swallowed or inhaled When flushing the air motor keep your face away from the exhaust port and wear the appropriate protective clothing gloves eyewear and respirator If the air motor 1 is sluggish or inefficient follow this procedure in a well ventilated area 1 Disconnect the air line and muffler 22 See the Parts Drawing on page 14 2 Add several teaspoons of non flammable solvent or spray the solvent directly into the male quick disconnect coupler 24 NOTE The recommended solvent for air motors and lubricated pumps is Gast Flushing Solvent Part No AH255 or AH255A or Penetone Inhibi sol Safety Solvent 3 Reconnect the air line and slowly increase the air pressure until there is no trace of solvent in the exhaust air 4 Reconnect the
21. ts Vary Loosen the retaining nut on the siphon tube retainer before you raise the drum cover If you do not loosen the retaining nut the siphon tube may make contact with the bottom of the barrel when you lower the drum cover onto a new barrel which could damage the siphon tube or the barrel 6 308609 5m Aa d B j aN j N 05736B Make sure the center tabs on the retaining nut ferrule point down Fig 3 Installation Return Tube Kit 238884 Accessory Return Tube Kit 238884 is available as an accessory The kit must be ordered separately Refer to the sheet packed with the kit for installation instructions Air Requirements For continuous use the 3 4 HP 550 W agitator air motor typically requires 3 to 4 cfm 0 09 to 0 12 m3 min air supply Air Line Accessories Attach a quick disconnect air line fitting and coupler or attach a ball valve for main air shut off to the air line To order the 1 8 npt m air line fitting order Part No 169969 To order the coupler order Part No 208536 Install an air line filter to remove harmful dirt and moisture from the air supply To order an air line filter order Part No 106148 3 8 npt 20 micron element 5 oz Bowl without gauge CAUTION Not lubricating the air motor will cause air motor failure Downstream from the filter install an air line lubricator for automatic air motor lubrication Set the lubricator feed rate at 1 dro
22. y No PartNo Description Qty 23 206264 VALVE needle Includes items 23a to 23f 23a 166529 VALVE needle 23b 166532 NUT packing 23c 164698 KNOB adjusting 23d 157628 O RING packing 23e 165722 BODY valve 23f 166531 WASHER 24 169969 FITTING air line male 25 113358 SCREW hex head for mounting to drum cover not shown 3 26 190976 NUT 50mm 1 27 116343 SCREW grounding 1 28 113358 SCREW cap hex 3 1 1 1 1T 101140 AIR MOTOR 2 191004 BEARING needle 3 4 3 190988 GEAR pinion 2 4 100069 BALL thrust 5 191003 PLUG top 6 16A519 SHAFT agitator 7 113363 SEAL bearing 8 194389 HOUSING upper 9 190980 BEARING needle 45mm 10 190989 GEAR 2 11 113357 SCREW cap socket head 12 190978 BEARING needle 50mm 13 194390 HOUSING lower 14 113359 SEAL bearing 15 190979 BEARING needle thrust 50mm 16 190987 GEAR 1 17 190986 GEAR pinion 1 18 108161 SET SCREW cup pt SST 19 113356 SCREW cap socket head 304 15A722 LABEL warning not shown 34 16A521 HOUSING adapter for 24C293 e 16A754 HOUSING adapter for 24C522 t Air Motor Repair Kit Part No 2073385 is available Included in Bearing Replacement Kit 238251 ND O Aa SB SB a PO SH SH SB SB SB SO AH DY S 20 16H554 ADAPTER nut double sided Included in Adapter Kit 24D588 7 16 and 3 8 1 Ext ino label lable at h 16H555 ADAPTER nut A Extra warning labels are available at no charge 1 2 and 5 8 1 NOTE Pa
23. y the distributor closest to you Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 308609 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 e MINNEAPOLIS MN 55440 1441 e USA Copyright 1995 Graco Inc All Graco manufacturing facilities are registered to ISO 9001 www graco com Revised 10 2011 22 308609

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