Global Machinery Company DP21 User's Manual
Contents
1. J OPEED DRILL PRESS INSTRUCTION MANUAL Warranty Introduction Environmental protection Description of symbols Specifications Safety instructions Additional safety rules for drill presses Know your product Accessories Unpacking Assembly Adjusting the table height Adjusting the table angle Installing and removing drill bits Setting the drilling depth Changing the speed Turning on and off Operation Maintenance and repair CON OH Aa OOOO N m _ amp 11 Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department The product is warranted for a 2 year repair warranty for home domestic use from the date of original purchase If found to be defective in materials or workmanship the tool will be repaired free of charge A small freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the power tool is covered under this warranty With continuing product development changes may have2. 4 Feed handle x 3 5 Column 6 Column support 7 Column support bolts x 3 8 Base 9 Support lock 10 Table assembly 11 Chuck 12 Depth scale 18 Hex key 13 Head assembly 19 Feed wheel hub 14 ON OFF Switch 20 Depth scale nut 15 Collar stop 21 Pulley cover knob 16 Collar screw 22 Quill 17 Collar nut 23 Chuck key Accessories The tool is supplied with the following accessories 4mm Hex key Chuck Key Unpacking Carefully remove all parts from the packaging and check that they are in good condition Check that the following parts are supplied Bags of fittings comprising 4mm hex key Belt tension lock knob Support lock 3x 8mm x 20mm bolts 3x feed handles Keyed chuck Chuck key Collar stop Collar screw Collar nut We recommend that you purchase your accessories in the store from where you purchased the tool Use good quality accessories and the brand recommended by the vendor Assembly The following tools are required to assemble the drill press e 4mm hex key supplied e Wrench not supplied e Phillips head screwdriver not supplied Assembly time The DP2 drill press will take approximately 15 minutes to assemble IMPORTANT If any parts are missing please contact the place of purchase DO NOT attempt to operate the machine until the missing parts are available WARNING Ensure the machine
3. and tighten into the collar nut Insert the depth scale 12 into the depth collar stop 15 and fit into the depth collar and place the depth scale nut 20 onto the end of the depth scale Open the pulley cover to discover the motor speed pulleys and belt Refer to the inside of the pulley cover for speed reference Note When fitting belts it is easier to place the belt onto the small pulley and then turn it onto the larger pulley Unscrew the screw from the pulley cover knob 21 and place it through the hole on the right side of the pulley cover 1 and tighten To apply tension to the belt loosen the belt tension lock knob 2 and push the motor housing backwards Tighten belt tension lock knob Replace and secure the pulley cover Adjusting the table height CAUTION Always ensure that the drill press is switched off and the plug is removed from the power point before making any adjustments Loosen the support lock 9 Rotate the handle in an anti clockwise direction to loosen the table support 10 Raise Lower the table support to the desired height Tighten the support lock to secure the table Adjusting the table angle CAUTION Always ensure that the drill press is switched off and the plug is removed from the power point before making any adjustments Loosen the screw under the table by rotating it in an anti clockwise direction Tilt the table to the desired angle as indicate
4. unplug it Do not restart until the problem is corrected Do not perform layout assembly or setup work on the table while the drill press is in operation Do not exceed the rpm stated on the bit or accessory See the instructions that come with the accessory When drilling large diameter holes clamp the workpiece firmly to the table Otherwise the bit may grab and spin the workpiece at high speed Do not use fly cutters or multiple part cutters as they can come apart or become unbalanced in use 24 Make sure the spindle has come to a complete stop before touching the workpiece To avoid injury from accidental starting always turn the switch off and unplug the drill press before installing or removing any accessory attachment or making any adjustment CAUTION Do not expose to rain or use in damp locations WARNING For your own safety read instruction manual before operating drill press Wear eye protection do not wear gloves necktie or loose clothing clamp workpiece or brace against column to prevent rotation use recommended speed for drill accessory and workpiece material 2 2 NO 23 oOo 2 O1 Know your product Before using the drill press familiarise yourself with all the operating features and safety requirements Use the tool only for the applications intended All other applications are expressly ruled out 1 Pulley cover 2 Belt tension lock knob 3 Head lock set screw
5. bits for wood drilling Secure the workpiece to prevent it from turning when drilling When drilling through holes place a block of wood behind the workpiece to prevent ragged or splintered edges on the back side of the hole Metal drilling For maximum performance use high speed steel bits for metal or steel drilling Use a centre punch to mark the hole location on the workpiece Maintain a speed and pressure which allows cutting without overheating the bit Applying too much pressure will Overheat the drill Wear the bearings Bend or burn bits Produce off centre or irregular shaped holes When drilling large holes in metal it is recommended to drill with a small bit at first then finish with a larger bit Also lubricate the bit with oil to improve drilling action and increase bit life Maintenance and repair Repairs Only an authorised service centre should replace the cordset or effect other repairs If the cordset is damaged or worn have it repaired or replaced by an authorised service centre Maintenance WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making and adjustments or maintenance procedures Cleaning Keep the tool s air vents unclogged and clean at all times Remove dust and dirt regularly Cleaning is best done with a soft brush or a rag Re lubricate all moving parts at regular intervals Never use caustic agents to clean plas
6. is disconnected from the mains plug at all times during assembly and maintenance Place the base 8 on a flat surface Place the column support 6 on base and align the 3 holes in the column support with the holes in the base 8 Using the 3 x 8mm diameter x 20mm long column support bolts secure the column support to the base and tighten with a wrench not supplied Slide the table assembly 10 onto the column 5 Install the support lock 9 handle from the right side into the rear of the table support 10 and tighten by hand Once tightened ensure the table is fixed and cannot move Lift the head assembly 13 and slide it onto the column assembly 5 as far as possible Align the head assembly with the table assembly 10 and base 8 Using the hex key 18 tighten the head lock set screw 3 into the head assembly This will secure the head onto the column screw the feed handles 4 into the threaded holes of the feed wheel hub 19 and tighten Clean the spindle nose of the chuck 11 with a clean cloth Push the chuck up into the spindle nose as far as possible Lightly tap the nose of the chuck with a piece of wood to ensure proper fitting of the chuck on the spindle lock Fit the collar stop 15 over the quill 22 Place the collar nut 17 into the designated position of the collar stop and in the other of side of the collar stop feed the collar screw 16 in
7. its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety WARNING When using power tools basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handl
8. keys and adjusting wrenches are removed from the tool before switching on 15 Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch 16 Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked 17 Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired 18 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this Instruction Manual Defective switches must be replaced by an authorised service facility Do not use a tool if the switch does not turn the tool on and off correctly 19 Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refrigerator enclosures 20 Use only approved parts When servicing use only identical replacement parts Use an authorised se
9. occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead Qq of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally saf
10. ce of material make sure it is fully supported at the table height Do not perform any operation freehand Always hold the workpiece firmly against the table so it will not rock or twist Use clamps or a vice for unstable workpieces 10 Make sure there are no nails or foreign objects in the part of the workpiece to be drilled 11 Whenever possible position the workpiece to contact the left side of the column if it is too short or the table is tilted clamp solidly to the table 12 If the workpiece overhangs the table such that it will fall or tip if not held clamp it to the table or provide auxiliary support 13 Set the drill press to a speed appropriate to the job 14 Do not start the drill press while the drill bit is touching the workpiece 15 When using a drill press vice always fasten it to the table 16 Make sure all clamps and locks are firmly tightened before drilling 17 Securely lock the head and table support to the column and the table to the table support before operating your drill press 18 Never turn your drill press on before clearing the table of all objects tools scraps of wood etc 19 Before starting the operation jog the motor switch to make sure the drill bit does not wobble or vibrate 20 Let the spindle reach full speed before starting to drill If your drill press makes an unfamiliar noise or if it vibrated excessively stop immediately turn the drill press off and
11. d on the bevel scale Tighten the screw under the table by rotating it in a clockwise direction Note When the table is tilted the work piece should be clamped to the table Installing and removing drill bits CAUTION Always ensure that the drill press is switched off and the plug is removed from the power point before making any adjustments Using the chuck key loosen the chuck 11 so that the jaws are open wide enough to allow a bit to be inserted The chuck is loosened by rotating the collar in an anti clockwise direction Place the bit into the open chuck as far as it will go Tighten the chuck by rotating it with the use of the chuck key in a clockwise direction To remove the bit loosen the chuck by rotating the collar in an anti clockwise direction Setting the drilling depth CAUTION Always ensure that the drill press is switched off and the plug is removed from the power point before making any adjustments To change the maximum permitted depth of travel first loosen the depth scale nut 20 Rotate the feed wheel 4 to the desired depth on the depth scale 12 Ensuring the drill bit is tight in the chuck use the feed wheel to lower the spindle until the drill bit just touches the work piece Changing the speed CAUTION Always ensure that the drill press is switched off and the plug is removed from the power point before making any adjustments The speed of the drill press is determined b
12. e way Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instruc tions on its use Wear hearing protection Wear eye protection Wear breathing protection Conforms to relevant standards for electromagnetic compatibility N380 Read and understand instruction manual before using this product Specifications Voltage 230 240 V 50 Hz Motor 250W 1 3HP single phase Chuck capacity 13mm 1 2 Spindle axis to column distance 104mm Max spindle travel 50mm Max spindle nose to table distance 15mm Max spindle nose to base distance 290mm Range of 500 890 1400 1900 2500 min Overall dimensions H x W x D 435mm x 220mm x 350mm Net weight 17kg spindle speeds This tool is an earthed appliance Safety Instructions WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool General safety instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about
13. ed by a heavier duty tool Never use a tool for a purpose for which it was not intended Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the sanding operation creates dust 9 Do not abuse the power cord Never pull the cord to disconnect the tool from the power point Keep the cord away from heat oil and sharp edges 10 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 11 Do not overreach Keep your footing secure and balanced at all times 12 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords periodically and if damaged have them repaired by an authorised service facility Inspect extension cords periodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 13 Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessories and when the tool is not in use 14 Remove adjusting keys and wrenches Check to see that
14. ess insert the switch disabling insert and move the switch up to the ON position Move the ON OFF switch 14 down to the OFF position to turn the drill press off Remove the switch disabling insert to prevent unauthorised use and store it in a secure location out of reach of children CAUTION Always ensure that the drill press is switched off and the plug is removed from the power point before making any adjustments CAUTION For through drilling always ensure that the hole in the centre of the table is aligned with the drill bit WARNING On start up over tightening the belts may prevent the drill press from starting WARNING Don t force the drill allow the drill bit to do the work Operation Adjust the table height table angle drilling depth and speed as required for the application Insert the drill bit required for the application Mark the drilling points on the work piece Where possible secure the workpiece in position with vice or clamps Turn on the drill press using the on off switch Rotate the feed wheel to bring the drill bit down to the workpiece 12 Apply pressure to the feed wheel and slowly drill through the workpiece Don t force the drill allow the drill bit to do the work After drilling the hole release the feed wheel and allow the spindle to return to its original position Turn off the drill press Wood drilling For maximum performance use high speed steel
15. rvice facility to fit replacement parts Additional safety rules for drill presses WARNING For your own safety do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions and until you have read and understood the following 1 Your drill press must be bolted securely to a workbench In addition if there is any tendency for your drill press to move during certain operations bolt the workbench to the floor 2 This drill press is intended for use in dry conditions and indoor use only 3 Always wear safety goggles which comply to a ID recognised standard Use a face or dust mask along with safety goggles if the drilling operation is dusty Use ear protectors especially during extended periods of operation Do not try to drill material too small to be securely held Do not drill material that does not have a flat surface unless it is clamped securely 5 Always keep hands out of the path of the drill bit Avoid OD N CO CO awkward hand positions where a sudden slip could cause your hand to move into the drill bit Do not install or use any drill bit that exceeds 175mm 7 inches in length or extends more than 150mm 6 inches below the chuck jaws They can suddenly bend outwards or break Do not use wire wheels router bits shaper cutters circle fly cutters or rotary planers on this drill press When cutting a large pie
16. tic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard 14 15 GMC customer assist For prompt service we suggest you log your Service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions
17. y the size of the pulley steps that the belt is attached to Using a smaller pulley step on the front pulley means a faster drill speed using a larger pulley step on the front pulley means a slower drill speed The table indicates the speed of the drill in the various belt positions Remove the plug from the mains socket Lift up the pulley cover 1 Loosen belt tension lock knob 2 Move the belt to the correct pulley step for the desired speed Push motor backward until moderate belt tension is acquired Tighten the belt tension lock knob Note The belt should push down no more than 13mm To select a faster drill speed move the belt up to a higher step on the front and central pulleys and lower step on the central and rear pulleys Rotating the pulleys and rolling the belt onto the larger pulley will make this easier To select a slower drill soeed move the belt down to a smaller step on the front and central pulleys and a higher step on the central and rear pulleys Rotating the pulleys and rolling the belt onto the larger pulley will make this easier To tighten the belts on the pulleys pull the motor backwards This is best done by grabbing hold of the top of the rear pulley and the bottom of the motor housing Rotate the pulley by hand to ensure everything is aligned and correct Tighten the belt tension lock knob Replace the pulley cover Turning on and off To start the drill pr
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