Gilson 51/2CU.FT. 59015C User's Manual
Contents
1. LUBRICATION amp SERVICE 1 Lubricate pinion shaft and drum shaft daily when in use 2 Service engine or motor per manual supplied m DM 5706 Decal Gilson Name Plate DRUM ROTATION 2270 25 APM 38257 Decal Drum Rotation e gt Ec a De 2s gt e e T 9 43 gt NS 7 59015C 75875 CONCRETE MIXER PARTS LIST ITEM NO PART NO DESCRIPTION QTY 1 1102 Grease Fitting 1 2 1183 1 3 19866 Bearing Cap 1 4 19902 Drum Assembly 1 5 19911 Blade Assembly 2 6 19913 Paddle Assembly 2 7 19914 Drum Shaft Assembly 1 8 214858 Belt Guard Cover 1 9 214907 Belt Guard Assembly 1 10 245948 Frame Assembly 1 11 245949 Yoke Assembly 1 12 245952 Tilt Handle 1 13 245956 Bushing Spacer 2 14 245977 Yoke Lock Tube 1 15 245978 Yoke Lock Assembly 1 16 245980 Pivot Tube 2 17 29209 Pulley 1 18 4959 Bushing 2 19 5450 Drum Shaft Spacer Light AS REQ D 20 5452 Drum Shaft Spacer Heavy AS REQ D 21 5498 Ring Gear 1 22 5523 Skid 2 23 5904 Grease Fitting Drum 1 24 763 40033 Drum Shaft Bearing 1 25 6007 Gear 1 26 6008 Drive Shaft 1 27 70448 Bolt Carriage 3 8 16 x 3 4 8 28 70456 Bolt Carriage 3 8 16 x 1 3 4 4 29 70073 Set Screw Square Hd 1 2 13 x 1 1 30 70090 Cap Screw Hex Hd 1 4 20 x 1 2 Plated 5 31 Screw Hex Hd 5 16 18 1 Plated 2 32 70249 Screw Hex Hd 3 8 16 x 1 1 2 5 33 70343 Screw Hex Hd 1 2 13 x 1 1 2 2 37 T Nut Hex2. 1 4 20 Plated 5 35 70549 Nut Hex 5 16 18 Plated 2 36 1 Nut Hex 3 8 16 20 37 2 Nut Hex 1 2 13 2 38 70701 Washer Flat 5 16 Plated 2 39 70703 Washer Flat 3 8 5 40 1 Washer Spring Lock 1 4 Plated 5 41 1 Washer Spring Lock 5 16 Plated 2 42 lt Washer Spring Lock 3 8 7 43 Washer Spring Lock 1 2 2 44 71017 Roll Pin 7 32 x 1 1 2 1 45 5269 Drum Shaft Bushing 2 46 A Bolt Hex Hd 3 8 16 x 3 1 4 2 47 760 40043 Pulley Spacer 1 Common Hardware May Be Purchased Locally MIXERS ONE YEAR WARRANTY This product is warranted to the original purchaser only to be free of defects in material and workmanship under normal use for one year from purchase date Cleform Tool Corp shall without charge for parts and labor repair or replace such parts which are found to be defective All transportation charges for replacement parts must be borne by the purchaser For warranty service the product must be delivered with proof of purchase date to the dealer of original purchase or any factory authorized service dealer The delivery of the unit must be made no later than 30 days after the expiration of the warranty period If difficulty is encountered in having warranty work performed contact the factory Service Department CLEFORM TOOL CORP 4343 EASTON ROAD ST JOSEPH MO 64503 800 253 3676 PHONE 888 253 3676 FAX Exclusion from this warranty 1 The following items are not covered under the CLEFORM TOOL CORP One year Warranty and are warrant
3. Canadian bag of cement has a net mass of 40 kg The proportions are only a guide and may need adjustments to give a workable mix with locally available aggregates Table 1 Proportions by Weight to Make 1 Cu Ft of Concrete Air entrained concrete Maximum Course Course size course Cement Sand aggregate Water Sand aggregate Water aggregate in Ib Ib Ib Ib 3 8 59 46 11 142 53 55 11 3 4 47 65 10 1 45 70 10 11 2 43 75 9 crushed stone is used decrease coarse aggregate by 3 lbs and increase sand by 3 Ibs Metric conversion 1 lb 0 121 kg 10 Ibs 4 54 kg 1 in 25mm 1 Cu Ft 0 028 m Table 2 Proportions by Volume Concrete without air Maximum Course Course size course Cement Sand aggregate Water Cement Sand aggregate Water aggregate in Ib Ib Ib Ib Ib Ib Ib Ib 3 8 1 21 2 11 2 1 2 1 2 1 21 2 2 1 2 3 4 1 21 2 21 2 1 2 1 1 21 2 23 4 1 2 11 2 1 21 2 3 1 2 The combined volume is approximately 2 3 of the sum of the original bulk volumes Portland Cement Association 1980 LOADING THE MIXER Start the mixer Refer to motor engine instructions After drum has started rotating pour about half of the water in the drum NOTE The drum my leak slightly when first used This will stop after a few batches Add aggregate gravel first then cement and last sand UNLOADING THE MIXER Refer to Fig 1 Allow the entire mixture to mix for one full minute Do not stop mixer from rotating Hold the tilt handle and unl
4. Bearings Wheel Shaft Bearings where used Brake Lever Shaft where used OIL Refer to Fig 2 Use SAE 30 engine oil Yoke Mechanism STORAGE For short term storage clean the mixer and store in a dry place If the mixer is not to be used for an extended period of time service mixer completely and store it in a dry place 1 Refer to motor engine instructions for storage instructions 2 Cover exposed metal surfaces with a thin coat of SAE 30 engine oil 3 Lubricate per instructions under LUBRICATION amp STORAGE section 4 REPLACEMENT DECALS 217728 Decal Safety Instructions SAFETY AND OPERATING INSTRUCTIONS CAUTION Never reach into drum while it is rotating Stop engine or motor before cleaning or servicing Keep children and unauthorized people away from machine Never allow machine to run unaltended Read owner s manual before operating or servicing this machine GENERAL PURPOSE CONCRETE Proportions by Volume 1 part cement 21 2 parts sand 3 parts aggregate 2 3 parts water weeps With drum rotating add water aggregate cement and sand in that order Mix will be mushy not soupy for average moisture sand Add or delete water if sand is dry or wet CLEANING With drum rotating add water and aggregate Allow drum 10 turn for several minutes Dump water end aggregate Stop mixer by disconnecting motor or stopping engine Thoroughly clean with water before cament hardens
5. GILSON MIXERS 5 1 2 CU FT CONCRETE MIXER MODEL 59015C OPERATOR S GUIDE amp PARTS MANUAL INTRODUCTION This operator s manual has been prepared to provide the information you need to correctly operate and maintain your unit Read it carefully and keep it for future reference Should you ever need repair parts or service contact your authorized parts and service dealer Be sure safety precautions are observed Read and Follow all safety and operating instructions in this Operator s manual The replacement of any part on this product by other than the manufacturer s authorized replacement part may adversely affect the performance durability or safety of this product The manufacturer reserves the right to make changes on or add improvements to its product at any time without prior notice or obligation The manufacturer also reserves the right to decide upon its discretion and at any time to discontinue a product TABLE OF CONTENTS 1 Safety Precautions nee 2 2 Operation 3 Getting Ready For Mixing 3 Loading The Mixer en 4 Unloading The Mixer ausser 4 Cleaning The Mixer 4 Extension Cords Electric Motor 4 3 Lubrication And Storage 5 4 Replacement Decals Salely aan 6 Standard dr 6 5 Concrete Mixer Parts un 7 Pa ET TET 8 IMPORTANT IF SAFETY OR STANDARD Deca
6. ed area Exhaust fumes are dangerous Store gasoline in safe container Store the container in a cool dry place Do not keep in the house or near heating appliances Never reach into drum while mixer is running Keep mixer in good operating condition Loose or damaged parts are dangerous and should be tightened or replaced before operating Keep bystanders especially children away from mixer while operating 2 DRUM SPEED The mixer drum should revolve between 20 and 25 R P M s for best results in mixing concrete To obtain this speed using a 1725 1800 R P M electric motor use a 2 diameter A section V pulley If using a 6 to 1 speed reduction 3 gasoline engine use a 6 4 diameter A section V pulley GETTING READY FOR MIXING Lay out forms for your concrete floor patio driveway sidewalk etc The quality of concrete is directly related to the quality of the cement paste The quality of the paste in turn is directly related to the amount of water mixed with the cement For a given amount of cement as the amount of mixing water is reduced the strength of the paste increases making the concrete stronger and more durable The proportions by weight given in Table 1 can be used as a starting point to make 1 cu Ft 0 028 of strong durable concrete The proportions given in Table 2 are volumetric 1 bag of cement is equal to 1 cu ft 0 28 79 and weighs 94 Ibs 42 6 kg The
7. ed by their respective manufacturer a Engines including starters generators alternators and gear reducers b Enclosed gear transmissions Note A copy of the warranty and service contact information for the above items is furnished with the individual product 2 consequential damages including pickup and delivery of the unit communication mileage charges and or rental of a replacement unit during repairs are not covered under this warranty nor 18 any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect 3 This warranty will not apply when the product becomes inoperative due to misuse normal wear neglect improper maintenance accident or freight damage has not been operated and maintained in accordance with the instructions furnished in the Operator s Manual or has been altered or modified without approval from the factory Service Department 4 No parts or products are to be returned to the factory without prior written approval from the factory ALL IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM DATE OF PURCHASE BY THE ORIGINAL RETAIL CUSTOMER AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED AND DISCLAIMED AFTER THE EXPIRATION OF SUCH PERIOD Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incide
8. ls are missing illegible or damaged they should be replaced See Replacement Decals section 1 SAFETY PRECAUTIONS THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS A CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS READ AND TAKE THE FOLLOWING PRECAUTIONS BEFORE OPERATING THIS EQUIPMENT TO HELP PREVENT ACCIDENTS EQUIPMENT SHOULD BE OPERATED ONLY BY THOSE WHO ARE RESPONSIBLE AND INSTRUCTED TO DO SO Read all mixer and electric motor engine instructions before operation Use a grounded three wire plug in for all mixers using an electric motor or an electric starting engine Do not use mixer in standing water if powered by an electric motor or an electric starting engine Do not over fill the mixer There should not be any liquid running out of the mixer drum Know how to stop the motor engine instantly Keep hands and feet away from all moving parts If you are unfamiliar with the mixer test run the empty mixer prior to actual use Never charge or fill unit prior to starting as the over load initially encountered could damage the motor engine Stop motor engine whenever you leave or clean the unit Disconnect power cord on electric motor Never operate mixer without guards being properly positioned and secure Avoid spilling gasoline Never fill tank while the engine is running or while you are smoking Open doors if engine 18 running in an enclos
9. ntal or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state HOW OBTAIN PARTS AND SERVICE INFORMATION For parts and service information contact either your local dealer or the Cleform Tool Corp factory CLEFORM TOOL CORP 4343 EASTON ROAD ST JOSEPH MO 64503 800 253 3676 PHONE 888 253 3676 FAX HOW TO ORDER PARTS When ordering parts be sure to indicate the following information Name of each part Complete part number Quantity of each part Model Name Include all letters and numbers Serial Number Include all letters and numbers 10 11
10. ock the stop lever Dump concrete to either side by tilting the tilt handle in the direction required Before reloading the mixer slowly pour a pail of water over the lip of the drum permitting water to clean the inside of drum When cleaned dump water Now you are ready for your next batch CLEANING THE MIXER After each run of concrete has been poured do the following With the drum rotating spray water into drum permitting the water to run down the inside and outside of drum Add one shovel full of coarse aggregate and permit this mixture to scour the inside of drum for about two minutes This practice will help keep the drum clean which is essential in obtaining the best mixing result Never permit concrete to harden on either the inside or outside of drum EXTENSION CORDS ELECTRIC MOTOR The following size extension cords should be used for this mixer length of cord up to 100 ft 14 gauge wire up to 200 ft 12 gauge wire up to 300 ft 10 gauge wire up to 400 ft 8 gauge wire FiG 1 3 LUBRICATION amp STORAGE Each day before operating lubricate at the following points Engine Motor Refer to engine motor operating instructions for all maintenance and lubrication instructions and requirements GREASE FITTINGS Referto Fig 2 Clean off grease fitting before greasing Use pressure type grease gun Grease lightly with general purpose grease 2 to 3 pumps Drum Shaft Bearings where used Drive shaft
Download Pdf Manuals
Related Search