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Genie Z-25J User's Manual

1. B ot O O Om 0 ft 5 ft 15 ft 25 ft oft 5ft 15 ft 25 ft Om 1 5m 4 6m 7 6m Om 1 5m 4 6m 7 6m Genie A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J 57
2. 1 Foot switch 8 Primary boom 2 Manualstorage container 9 Secondary boom 3 Sliding mid rail 10 Ground controls 4 Lanyard anchorage point 11 Steer tire 5 Jibboom Z 45 25J and Z 51 30 12 LPG tank if equipped 6 Platform 13 Non steertire 7 Platform controls Genie A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J 19 Operator s Manual Fourth Edition First Printing Controls Platform Conirol Panel 6 Drive speed select switch 1 Horn button 7 Diesel models Glow plug switch Platform level switch 8 Engine start switch Platform rotate switch 9 Engine idle rpm select switch Z 45 25J Jib boom up down switch 10 Gasoline LPG models Gasoline LPG select switch a fF OO NY Auxiliary power switch Genie A TEREX COMPANY 20 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Controls STOP Oe DRIVE ENABLE OPERATION Light on indicates that boom has moved past a non steer tire and re ad drive function is i turned off To drive hold drive enable switch to side and slowly move drive control handle Machine may drive in opposite direction that drive and steer controls are moved Use color coded direction arrows on this panel and drive chassis to identify the direction machine will travel
3. Fourth Edition First Printing Operator s Manual Inspections roun 72867 114252 28174 or 82544 114251 114252 28158 or Ground 28235 28159 Controls 82487 72442 Side 40434 2 62927 f or 62926 28160 82633 or 82587 82548 a 114247 BE 114023 faa or 114024 114114 114249 fa 114249 Be 82633 or 82587 114023 or 114024 27206 82646 27207 Drive 32728 f 82238 Chassis Platform 114248 27207 1 LA 82487 114252 ZEIT 28174 EY S J a TH _ 27206 K A gt Me i or 28235 27205 m Au A Lg ae a 97815 62947 or 62948 ii gE 9601 sitia or 82612 erial Labe 44981 82602 ae 40434 82473 Sos o 82544 82633 lt __ or 82587 Ley A 114023 O or 114024 IAF 114249 28160 114249 or 82587 Shading indicates decal is hidden from view i e under covers 114114 44981 Genie 114023 or 114024 82548 Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 39 Operator s Manual Fourth Edition First Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructio
4. 114252 2 i Y 82548 5 5 114249 114247 I a e OZ E A ee LN Mo IH 114249 114247 82548 114252 82472 82487 114251 114249 82544 Genie A TEREX COMPANY 8 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual General Safety Safety signs and locations 114252 114248 82487 4 agg _ g T D l J Q ae 114252 NS 114248 N i ir i zai lt Genie A TEREX COMPANY Z 45 25 Z 45 25J Part No 114339 Operator s Manual Fourth Edition First Printing General Safety Safety signs and locations 114249 89544 82473 iey OFO 114249 114249 82548 Genie 10 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual E Personal Safety Fall Protection Personal fall protection equipment PFPE is required when operating this machine Occupants must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and governmental rules regarding the use of personal prote
5. A DANGER Tip over Hazard Altering or disabling limit switches can result in machine tip over Machine tip over will result in death or serious injury Do not alter or disable limit switch s Improper operation or maintenance can result in serious injury or death 31060 B enie LU Read and understand Operator s Manual Responsibilities Manual andl Safety Manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor the owner or the manufacturer 28236 D Part No 114339 Fourth Edition First Printing Operator s Manual Safety signs and locations 28175 114390 A DANGER 1 Maintain required clearance Line VoltageRequired Clearance Oto 50KV10 3 0 m Electrocution Hazard 50 to 200KV15 14 6 m Death or injury can result from contacting electric power lines Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations 750 to 1000KV45 ft13 7 m begin 114300 A Compartment access is restricted Only trained maintenance personnel should access compartments Access by operator is only advised when performing Pre operation Inspection All compartments must remain closed and mn a secured during operation 200 to 350KV20 ft6 1 m 350 to 500KV25 ft7 6 m 500 to 750KV35 ft10 6 m
6. Q O 0 amp 11 Red Emergency Stop button 16 Drive enable switch 12 Dual axis proportional control handle for drive 17 Proportional control handle for secondary boom and steer functions up down function OR Proportional control handle for drive function 18 Primary boom extend retract switch and thumb rocker for steer function y 19 Used for optional equipment 13 Not used PE l 20 Dual axis proportional control handle for primary 14 Machine not level indicator light if equipped boom up down and turntable rotate 15 Drive enable indicator light left right functions Genie A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J 21 Operator s Manual E Controls Platform Control Panel 1 Horn button Push the horn button and the horn will sound Release the horn button and the horn will stop Platform level switch Move the platform level switch up and the level of the platform will raise Move the platform level switch down and the level of the platform will lower a Platform rotate switch Move the platform rotate switch to the right and the platform will rotate to the right Move the platform rotate switch to the left and the platform will rotate to the left Jib boom up down switch Move the jib boom switch up and the jib boom will raise Move the jib boom switch down and the jib boom will lower f E Use auxiliary power if the primary power source engine fails Simu
7. Lower the platform entry mid rail or close the entry gate before operating Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level A Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Be aware of the boom position and tailswing when rotating the turntable Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guardrail Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment Observe and use the color coded direction arrows on the platform controls and drive chassis for drive and steer functions Genie A TEREX COMPANY 16 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Do not lower the boom unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision A Bodily Injury Hazard Do not operate the machine with a hydraulic
8. Do not remove the radiator cap Genie A TEREX COMPANY 50 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions A Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Puton protective clothing and eye wear 2 Besure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down bracket is secure 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Note Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables Maintenance Check the Tire Pressure A Tip over hazard An over inflated tire can explode which may compromise machine stability and cause the machine to tip over A Tip over hazard The use of temporary flat tire repair products may lead to tir
9. Second Printing August 2004 Third Edition Second Printing October 2005 Fourth Edition First Printing March 2007 Genie and Z are registered trademarks of Genie Industries in the U S A and many other countries These machines comply with ANSI SIA 92 5 CAN B 354 4 g Printed on recycled paper Printed in U S A Genie A TEREX COMPANY Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Owners Users and Operators Genie appreciates your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices ina commonsense way 4 Only havetrained certified operators directed by informed and knowledgeable supervision running the machine If there is anything in this manual that is not clear or which you believe should be added please contact us Internet www genielift com E mail techpub genieind com Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe
10. platform maximum 46 ft 2 in 14 07 m P S 12V Height stowed maximum 6ft11 in aam oe Tire size 4WD Horizontal reach maximum 25ft1in 7 6 m gaa SEROR AONT UOS Tire size High Flotati 16LL 10 pl Width 7 ft6in 229 m ire size High Flotation 33 16LL 500 10 ply Maximum slope rating stowed position 2WD Length stowed 22 ft 5 in 6 83 m p a p Platform downhill 30 17 Maximum load capacity 500 Ibs 227 kg ae Platform uphill 25 14 Maximum load capacity P Aai Models with Aircraft Protection Side slope 25 14 Package 440 lbs 200 kg 7 e Maximum slope rating stowed position 4WD Maximum wind speed 28 mph 12 5 m s Platform downhill 45 24 Wheelbase 6 ft 8 in 2 0m Platform uphill 25 14 Turning radius outside 14 ft 9 in 4 5m Side slope 25 14 Turning radius inside 5 ft 6 in 1 7m ese x Note Slope rating is subject to ground conditions and Turntable rotation 355 adequate traction Turntable tailswing 0 in 0 cm Fuel tank capacity 17 gallons 64 4 liters Drive speed stowed 5 mph 8 0 km h Floor loading information 40 ft 5 5 sec12 2 m 5 5 sec Tire load maximum 8800 Ibs 3992 kg Drive speed 0 6 mph 1 km h i F booms raised 40 ft 45 sec 12 2 m 45 sec Tie contact pressure 50 psi 3 51 kg cm 345 kPa Airborne noise emissions 73 dB 7 7 Maximum sound level at normal operating workstations Occupied floor pressure 2WD 196 psf 957 kg m A weighted 9 38 kPa Occupied floor pressure 4WD 198 psf 967 kg m2 Ground clear
11. Aircraft Protection Package 440 lbs 200 kg The weight of options and accessories such as pipe cradles panel cradles and welders will reduce the rated platform capacity and must be factored into the total platform load See the decals with the options If using accessories read understand and obey the decals and instructions with the accessory Genie A TEREX COMPANY 12 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Do not raise or extend the boom unless the machine is on a firm level surface ra Do not depend on the tilt alarm as a level indicator The tilt alarm sounds in the platform only when the machine is on a severe slope If the tilt alarm sounds while the boom is lowered Do not extend rotate or raise the boom above horizontal Move the machine to a firm level surface before raising the platform If the tilt alarm sounds when the platform is raised Use extreme caution Identify the condition of the boom on the slope as shown below Follow the steps to lower the boom before moving to a firm level surface Do not rotate the boom while lowering If the tilt alarm sounds with the platform uphill 1 Lower the primary boom 3 2 Lowerthe secondary boom 3 Retract the primary boom If the tilt alarm sounds with the platform downhill 1 Retract the primary boom 2 Lower the secondary boom 3 Lower the primary boom Work Area S
12. Auxiliary Controls 12 Turn the key switch to ground control and shut the engine off 13 Pull out the red Emergency Stop button to the on position 14 Simultaneously hold the auxiliary power switch on and activate each boom function toggle switch Note To conserve battery power test each function through a partial cycle Result All boom functions should operate Part No 114339 Fourth Edition First Printing Operator s Manual At the Platform Controls Test Emergency Stop 15 Turn the key switch to platform control and restart the engine 16 Push in the platform red Emergency Stop button to the off position Result The engine will shut off after 2 or 3 seconds 17 Pull out the red Emergency Stop button and restart the engine Test the Horn 18 Push the horn button Result The horn should sound Test the Foot Switch 19 Push in the platform red Emergency Stop button to the off position 20 Pull out the red Emergency Stop button to the on position but do not start the engine 21 Press down the foot switch and attempt to start the engine by moving the start toggle switch to either side Result The engine should not start 22 Do not press down the foot switch and restart the engine Result The engine should start 23 Do not press down the foot switch and test each machine function Result The machine functions should not operate Inspections Test Machine Fu
13. Contact with components under any cover may result in serious injury 97602 Crush Hazard Death or serious injury may result from platform crushing Explosion Hazard Death or serious injury can personnel result from the use of ether or against boom other high energy starting aids Keep away from path of moving platform 28177 Tip over Hazard Do not use air filled tires This machine is equipped with foam filled tires Wheel weight and proper counterweight configuration are critical to stability 43595 B 97602 28175 114390 C F Aas Q a g 52672 or 43595 28177 52672 or 43595 General Safety Do not use ether or other high energy starting aids on machines equipped with glow plugs 97602 B Tip over Hazard Failure to replace tires with tires of same specigication will result in death or serious injury Tires are critical to machine stability Do not replace original factory installed tires with tires of different specification or ply rating A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J Operator s Manual Fourth Edition First Printing General Safety Safety signs and locations 114252 82472 82544 82487 114251
14. Printing Operator s Manual Check Engine Light if equipped Light on and engine stopped Tag ciy the machine and remove from service Light on and engine still running Contact service personnel within 24 hours Aircraft Protection Package if equipped If the platform bumpers come in contact with aircraft components the machine will shut down and no functions will operate Move the function override toggle switch to either side to operate the machine After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic Retract and lower the boom to the stowed position Rotate the turntable so that the boom is between the non steer wheels Turn the key switch to the off position and remove the key to secure from unauthorized Operating Instructions use 5 Chock the wheels Genie Part No 114339 Z 45 25 Z 45 25J 45 Operator s Manual Fourth Edition First Printing Transport and Lifting Instructions Observe and Obey M Genie Industries provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations other localized regulations and their company policy I Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise
15. a hazardous situation which if not avoided could result Blue in property damage Intended Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material Genie A TEREX COMPANY 2 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Operator s Manual Symbol and Hazard Pictorials Definitions W Z dr i M W Crush Hazard Burn Hazard Fire Hazard Explosion Hazard Electrocution Hazard Fall Hazard Crush Hazard Tip over Hazard Tip over Hazard Electrocution a Ba ft rs Keep off this Keep away from Maintain required Keep away from Only trained surface moving parts clearance path of moving maintenance platform personnel should access compartments Recovery procedure if tilt alarm sounds LU Y while elevated gt 4 gt 3 1 Jr ay 8 24 Readthe No smoking Do not use ether operator s No flame or other high manual Stop engine energy starting aids on machines Platform uphill Platform downhill equipped with 1 Lower primary 1 Retract primary glow plugs 2 Lower secondary 2 Lower secondary 3 Retract primary 3 Lower primary Genie A TEREX COMPANY Part No 11
16. boom extend retract switch Move the primary boom extend retract switch to the right and the boom will retract Move the boom extend retract switch to the left and the boom will extend e Gasoline LPG models Fuel select switch Move the fuel select switch to the gasoline position to select gasoline Move the fuel select switch to the LPG position to select LPG Not used 9 Auxiliary power switch Use auxiliary power if the primary power source engine fails Simultaneously hold the auxiliary power switch to either side and activate the desired function 10 Gasoline LPG models Check engine light Diesel models Oil pressure light Light on and engine stopped Tag the machine and remove from service Light on and engine still running Contact service personnel within 24 hours Z 45 25 Z 45 25J 25 Operator s Manual Fourth Edition First Printing Controls 11 Key switch for platform off ground selection 17 Engine start switch Turn the key switch to the platform position and Move the engine start switch to either side to the platform controls will operate Turn the key start the engine switch to the off position and the machine will be off Turn the key switch to the ground position and the the ground controls will operate 19 Secondary boom up down switch 12 Red Emergency Stop button Move the secondary boom up down switch up and the t secondary boom will raise Move secondary boom up 4 down switch do
17. in preparing loading and securing construction and lifting equipment for international shipment M Only qualified aerial lift operators should move the machine on or off the truck MI The transport vehicle must be parked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the Inspections section for the serial label location M Be sure the turntable is secured with the turntable rotation lock before transporting Be sure to unlock the turntable for operation M Do not drive the machine on a slope that exceeds the uphill downhill or side slope rating See Driving on a Slope in the Operating Instructions section MI If the slope of the transport vehicle bed exceeds the uphill or downhill maximum slope rating the machine must be loaded and unloaded using a winch as described See the Specifications section for the slope ratings Free wheel Configuration for Winching Chock the wheels to prevent the machine from rolling Release the non steer wheel brakes by turning over the drive hub disconnect caps see below Disengage Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstruction
18. machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 1 Operator s Manual Fourth Edition First Printing Introduction Hazard Classification Genie uses symbols color coding and signal words to identify the following messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation ADANGER Bbw which if not avoided will result in Red death or serious injury Safety alert symbol used to alert you to potential personal injury hazards Obey all safety Indicates a hazardous situation AWARNING which if not avoided could result Orange in death or serious injury Indicates a hazardous situation ACAUTION which if not avoided could result Yellow in minor or moderate injury Indicates
19. operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Genie A TEREX COMPANY Z 45 25 Z 45 25J 27 Operator s Manual Fourth Edition First Printing Inspections Pre operation Inspection I Be sure that the operator s safety and responsibilities manuals are comple
20. responsibilities manual M Use only Genie approved replacement parts Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required before performing this procedure Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Note Check the oil level with the engine off 1 Remove the safety pin from the engine pivot plate latch The engine pivot plate latch is located under the engine turntable pivot plate at the counterweight end of the machine 2 Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine 3 Check the oil dipstick Add oil as needed 4 Swing the engine back to its original position and close the engine pivot plate latch 5 Install the engine pivot plate safety pin Perkins 404C 22 Engine Oil type 15W 40 Oil type cold conditions 5W 40 Ford DSG 423 EFI Engine EPA Compliant Oil type 5W 20 Deutz F3L 2011 Engine Oil type 15W
21. switch 37 Raise the primary boom approximately 2 feet 61 cm 38 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the primary boom raised should not exceed 1 foot 30 cm per second 39 Lower the primary boom to the stowed position 40 Raise the secondary boom approximately 2 feet 61 cm 41 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the secondary boom raised should not exceed 1 foot 30 cm per second 42 Lower the secondary boom to the stowed position 43 Extend the primary boom approximately 1 foot 30 cm 44 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the primary boom extended should not exceed 1 foot 30 cm per second 45 Retract the boom to the stowed position If the drive speed with the primary boom raised the secondary boom raised or the primary boom extended exceeds 1 foot 30 cm per second immediately tag and remove the machine from service Inspections Test Limited Drive Speed Narrow Base Models 36 Press down the foot switch 37 Raise the primary boom approximately 2 feet 61 cm 38 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the primary boom raised should not exceed 6 in 15 cm per second 39 Low
22. 060 B i Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J Operator s Manual Fourth Edition First Printing General Safety Safety signs and locations 31060 114397 A DANGER O Tip over Hazard If tilt alarm sounds unitis onasevere slope Deathor seriousinjury will result 14397 A if A Stop all movement LL Read operator s manual before attempting to move machine Z W L Platform uphill 1 Lowerprimary boom 2 Lowersecondary boom 3 Retract primary boom 4 i Platform downhill 1 Retract primary boom 2 Lowersecondary boom 3 Lowerprimary boom 114389 A DANGER Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Improper Use Hazard i Do not ater or disable machine components tat in any Tra operator is responsi tor sate machino faden epirote operation This includes Do not push oft or pull toward any Avoid hazardous situations afoot sunt of fe PA Always perform a pre operation inspection NADERA Always perform function tests priar to use leads to any part o ths machine inspect work place Do not place ladders or salon SOniy use the machine as lt was intended piatom or against any part ot is Danat pate uaisa Do not use machine on a moving or mobile surtace or You read understand and obey vehicle ma
23. 40 Oil type cold conditions 5W 30 Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 49 Operator s Manual Fourth Edition First Printing Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure that the boom is in the stowed position then visually inspect the sight gauge located on the side of the hydraulic oil tank The hydraulic oil level should be within the top 2 inches 5 cm of the sight gauge 2 Add oil as needed Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent Check the Engine Coolant Level Ford and Perkins Models Maintaining the engine coolant at the proper level is essential to engine service life Improper coolant level will affect the engine s cooling capability and damage engine components Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems A Burn hazard Beware of hot engine parts and coolant Contact with hot engine parts and or coolant may cause severe burns 1 Check the fluid level in the coolant recovery tank The fluid level should be at the FULL mark 2 Add fluid as needed Note
24. 4339 Z 45 25 Z 45 25J 3 Operator s Manual Fourth Edition First Printing Symbol and Hazard Pictorials Definitions Lanyard Voltage rating for Pressure ratingfor Replace tires with attachment point power to platform air line to platform tires of same specification Tie down Tie down instructions instructions Genie A TEREX COMPANY 4 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Operator s Manual General Safety Safety signs and locations 31060 114390 114389 114258 31060 Hron 28177 L_ 28181 52672 or 43595 52672 or 43595 28177 28161 43595 Crush Hazard Electrocution Hazard Death or serious injury may result from platform crushing personnel against boom Es Crush Hazard Contact with moving parts can result in death or serious injury Lo xf Keep away from moving parts s161 Keep away from path of moving platform 28177 Maintain required clearance Line VoltageRequired Clearance 0 to 50KV10 113 0 m 50 to 200KV15 ft4 6 m Tip over Hazard Do not use air filled tires This machine is equipped with foam filled tires Wheel weight and proper counterweight configuration are critical to stabilit
25. 5 ms Do not tower the boom unless the area below is clear ot Do not operate machine in strong or gusty winds Do not personnel and obstructions Increase surfaca araa of platform or load Increasing area exposed to wind wil decraase machina stabilty Explosion Hazard Do nat start engine if you smell or detect liquid ven E S S petroleum gas LPG gasoline diesel ful or other ther hazardous conditons with explosive substances boom raised or extended Da not refuel the machine with the engine running Do not drive machine on a slope Damaged Machine Hazards that exceeds the maximum slope or Do not use a damaged or mattunctioning machine Ai ep sng for ac Be sure al maintenance nas been performed as Use extreme care and slow speeds while drivingthe spectied in na approprate operator s and sevice machine n stowed poston across uneven tea manuais debris unstable or slippery surlaces and near holes fe sure all decals are in place and legile Sey Be sure safety operators and responsisiites manuals Do not attempt to tree a caught or snagged sailor are complete legile and in the storage container using platform contrals AI personnel must be removed foeated on he platon trem platform betore attempting to Tree platform using ground controis nama A TEREX COMPANY Z 45 25 Z 45 25J 114397 M EJ 114389 Taaa 28236
26. Gasoline LPG models Fuel select switch 17 Engine start switch 8 Notused 18 15A breaker for engine electrical circuits 9 Auxiliary power switch 19 Secondary boom up down switch 10 Gasoline LPG models Check engine light 20 15A breaker for control electrical circuits Diesel models Oil pressure light Genie A TEREX COMPANY 24 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Ground Control Panel 1 Platform level switch Move the platform level switch up and the level of P the platform will raise Move the platform level q switch down and the level of the platform will lower 2 Platform rotate switch Move the platform rotate switch to the right and the platform will rotate to the right Move the platform rotate switch to the left and os J the platform will rotate to the left 3 Jib boom up down switch Move the jib boom switch up t and the jib boom will raise Move the jib boom switch down J and the jib boom will lower 4 Turntable rotate switch Move the turntable rotate switch to the right and the turntable will rotate to the right Move the turntable rotate switch to the left and the turntable will rotate to the left 5 Primary boom up down switch Move the primary boom up down switch up and the boom will raise Move the primary boom up down switch down and the boom will lower Part No 114339 o RP t Genie Controls Primary
27. O L aL or 28181 J SLA U a LN or 72847 i CV 114028 Nt Co or 114024 114114 52672 or 43595 52672 or 43595 ce 65301 or 82918 or 72847 114023 or 114024 27206 JS N 46468 27207 Drive 32728 AN 82238 C Chassis Platform pce aout I 0 1000000 ae _ es le 28174 f N a a E ee ma 27206 FE p roe or 28235 27205 it AE tne 114389 Ue ei 97815 62947 NI I 28236 or 62948 CI r q i 30080 or 44248 Serial Label 28165 82644 or 28176 97548 44981 97602 97887 114277 40434 o 28175 114390 65301 or 82918 or 72847 114023 or 114024 52672 Shading indicates decal is hidden 65301 f 52672 or 82918 114023 from view i e or 43595 or 72847 or 114024 114114 44981 98177 under covers Genie A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J 37 or 43595 28160 Operator s Manual Inspections Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in Fourth Edition First Printing ay place PartNo Decal Description Quantity PartNo Decal Description Quantity 27204 Arrow Blue 1 82487 Label Read the Manual 2 27205 Arrow Yellow 1 82544 Label Electrocution Hazard 2 27206 Triangle Blue 2 82548 Label Platform Rotate 2 27207 Triangle Yellow 2 82587 Label T
28. PANY components are present and all associated fasteners and pins are in place and properly tightened After you complete your inspection be sure that all compartment covers are in place and latched 28 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Genie 29 Operator s Manual F
29. afety Do not raise the boom when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the boom is raised lower the boom and do not continue to operate the machine Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the boom raised or extended Do not use the machine as a crane Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 13 Operator s Manual Fourth Edition First Printing Work Area Safety Do not push the machine or other objects with the boom Do not contact adjacent structures with the boom Do not tie the boom or platform to adjacent structures Do not place loads outside the platform perimeter Do not push off or pull toward any object outside of the platform Maximum allowable side force ANSI amp CSA 150 Ibs 667 N Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not replac
30. al Inspections Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris Do Not Operate Unless sloped surfaces M You learn and practice the principles of safe unstable or slippery surfaces machine operation contained in this operator s manual overhead obstructions and high voltage conductors 1 Avoid hazardous situations hazardous locations 2 Always perform a pre operation inspection inadequate surface support to withstand all load forces imposed by the machine 3 Always perform function tests prior to use wind and weather conditions 4 Inspectthe workplace the presence of unauthorized personnel Know and understand the workplace inspection before going on to the next other possible unsafe conditions section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Genie A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J 35 Operator s Manual Inspections Inspection for Decals with Words Determine whether the decals on your machine have wor
31. ance center 15 5 in 39 4 cm 9 48 kPa Ground clearance minimum 11 5 in 29 2 cm Note Floor loading information is approximate and Controls 12V DC proportional Weight See Serial Label Machine weights vary with option configurations Platform dimensions 6 foot 72 in x 30 in length x width 1 8 m x 76cm Platform leveling self leveling Platform rotation 160 degrees Vibration value does not exceed 2 5 m s2 G does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation enie A TEREX COMPANY 54 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Narrow Base Models Z 45 25 no jib Height working maximum 51 ft 6 in 15 9m Height platform maximum 45 ft 6 in 13 9 m Height stowed maximum 6 ft 7 in 2 05 m Horizontal reach maximum 125 ft 17 62 m Width 5 ft 10 3 in 1 79 m Length stowed 18 ft 3 in 5 56 m Maximum load capacity 500 Ibs 227 kg Maximum load capacity Models with Aircraft Protection Package 440 lbs 200 kg Maximum wind speed 28 mph 12 5 m s Wheelbase 6 ft 8 in 2 0m Turning radius outside 14 ft 4 3m Turning radius inside 6 ft 1 8m Turntable rotation 355 Turntable tailswing 0 in 0 cm Drive speed stowed 5 mph 8 0
32. block or curb Result The non steer tires should stay in firm contact with the ground Test Auxiliary Controls 50 Shut the engine off 51 Pull out the red Emergency Stop button to the on position 52 Press down the foot switch 53 Simultaneously hold the auxiliary power switch on and activate each function control handle or toggle switch Note To conserve battery power test each function through a partial cycle Result All boom and steer functions should operate Drive functions should not operate with auxiliary power Test the Lift Drive Select Function if equipped 54 Press down the foot switch 55 Move the drive control handle off center and activate a boom function toggle switch Result No boom functions should operate The machine will move in the direction indicated on the control panel 56 Repair any malfunctions before operating the machine Test Aircraft Protection Package if equipped 57 Move the gray bumper at the bottom of the platform 4 inches 10 cm in any direction 58 Activate each function control handle or toggle switch Result All boom and steer functions should not operate 59 Move the function override switch to either side 60 Activate each function control handle or toggle switch Result All boom and steer functions should operate Genie A TEREX COMPANY 34 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Operator s Manu
33. ch to either side and hold for 3 to 5 seconds 4 Move the engine start toggle switch to either side If the engine fails to start or dies the restart delay will disable the start switch for 3 seconds All models If engine fails to start after 15 seconds of cranking determine the cause and repair any malfunction Wait 60 seconds before trying to start again In cold conditions 20 F 6 C and below warm the engine for 5 minutes before operating to prevent hydraulic system damage Operating Instructions In extreme cold conditions 0 F 18 C and below machines should be equipped with optional cold start kits Attempting to start the engine when temperatures are below 0 F 18 C may require the use of a booster battery Gasoline LPG models In cold conditions 20 F 6 C and below the machine should be started on gasoline and warmed for 2 minutes then switched to LPG Warm engines can be started on LPG Emergency Stop Push in either ground or platform red Emergency Stop button to the off position to stop all functions and turn the engine off Repair any function that operates when the red Emergency Stop button is pushed in Selecting and operating the ground controls will override the platform red Emergency Stop button Auxiliary Controls Use auxiliary power if the primary power source engine fails 1 Turn the key switch to ground or platform control 2 Pull out the red Emergency Stop button to
34. ctive equipment All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the PFPE manufacturer s instructions Genie A TEREX COMPANY Part No 114339 Z 45 25 Z 45 25J 11 Operator s Manual Fourth Edition First Printing Work Area Safety A Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current i XG o SI a Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Line Voltage Required Clearance 0 to 50KV 10 ft 3 0m 50 to 200KV 15 ft 4 6m 200 to 350KV 20 ft 6 1m 350 to 500KV 25 ft 7 6m 500 to 750KV 35 ft 10 6 m 750 to 1000KV 45 ft 13 7 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not use the machine as a ground for welding Do not operate the machine during lightning or storms A Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity Maximum platform capacity 500 Ibs 227 kg Maximum occupants 2 Maximum capacity Machine equipped with
35. ds or symbols Use the appropriate inspection to verify that all decals are legible and in place Fourth Edition First Printing a Sy Part No Decal Description Quantity Part No Decal Description Quantity 25994 Notice Component Damage Hazard 1 52607 Label Test Switch 1 27204 Arrow Blue 1 52672 Danger Tip over Hazard Tires 4 27205 Arrow Yellow 1 52968 Cosmetic Genie Boom 1 27206 Triangle Blue 2 62926 Cosmetic Genie Z 45 25J 1 27207 Triangle Yellow 2 62927 Cosmetic Genie Z 45 25 1 28158 Label Unleaded 1 62947 Cosmetic IC Power 4 x 2 1 28159 Label Diesel 1 62948 Cosmetic IC Power 4 x 4 1 28160 Label Liquid Petroleum Gas 2 65301 Instructions Foam Filled Tire Specs 4 28161 Warning Crushing Hazard 1 72442 Ground Control Panel 1 28165 Instructions Foot Switch 1 72847 Instructions Hi Flotation Tire Specs 4 28174 Label Power to Platform 230V 2 82238 Platform Control Panel 1 28175 Caution Compartment Access 1 82366 Label Chevron Rykon 1 28176 Instructions Missing Manuals 1 82644 Instructions Perkins Engine 28177 Waring Platform Rotate 2 ll i 28181 Warning No Step or Ride 1 82918 Instructions Tire Specifications 4 28235 Label Power to Platform 115V 2 97548 Instructions Deutz Engine Specifications 1 28236 Warning Improper Use 1 97602 Warn
36. e factory installed tires with tires of different specification or ply rating Z 45 25 and Z 45 25J Narrow Base Models Do not use air filled tires These machines are equipped with foam filled tires Wheel weight and proper counterweight configuration are critical to stability Z 45 25 and Z 45 25J models equipped with Aircraft Protection Package Do not use air filled tires These machines are equipped with foam filled tires Wheel weight and proper counterweight configuration are critical to stability Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place or attach overhanging loads to any part of this machine Do not place ladders or scaffolds in the platform or against any part of this machine Genie A TEREX COMPANY 14 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Operator s Manual Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Do not use th
37. e failure which could compromise machine stability and cause the machine to tip over A Bodily injury hazard An over inflated tire can explode and may cause death or serious injury Note This procedure does not need to be performed on machines equipped with foam filled tires 1 Check each tire with an air pressure gauge and add air as needed Tire specifications 2WD Models 4WD Models Narrow base models Foam filled Industrial tire Only Models with Aircraft Foam filled Foam filled Protection Package Only Only Standard base models Industrial tire 100 psi Tire size 9 14 5 LT 6 9 bar Standard base models 50 psi 50 psi Rough terrain tire 3 5 bar 3 5 bar Tire size 355 55D625 14 ply High flotation tires 38 psi 38 psi Tire size 33 16LL500 2 6 bar 2 6 bar Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 51 Operator s Manual Fourth Edition First Printing Oe Maintenance Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Genie A TEREX COMPANY 52 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Ope
38. e platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Work Area Safety A Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the maximum uphill downhill or side slope rating of the machine Slope rating applies only to machines in the stowed position Maximum slope rating stowed position 2WD Platform downhill 30 17 25 14 25 14 Platform uphill Side slope Maximum slope rating stowed position 4WD 45 24 25 14 Platform downhill Platform uphill Side slope 25 14 Note Slope rating is subject to ground conditions and adequate traction See Driving on a Slope in the Operating Instructions Section Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 15 Operator s Manual Fourth Edition First Printing Work Area Safety A Fall Hazards Occupants must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times A i ha hal rei Do not climb down from the platform when raised Keep the platform floor clear of debris
39. ed 40 ft 45 sec 12 2 m 45 sec Tire contact pressure 50 psi 3 51 kg cm 345 kPa Airborne noise emissions 73 dB 7 Maximum sound level at normal operating workstations Occupied floor pressure 2WD 187 psf 913 kg m A weighted 8 95 kPa Occupied floor pressure 4WD 190 psf 928 kg m2 Ground clearance center 15 5 in 39 4 cm 9 10 kPa Ground clearance minimum 11 5 in 29 2 cm Note Floor loading information is approximate and Controls 12V DC proportional Weight See Serial Label Machine weights vary with option configurations Platform dimensions 6 foot 72 in x 30 in length x width 1 8 m x 76cm Platform leveling self leveling Platform rotation 180 degrees Vibration value does not exceed 2 5 m s2 Gen A TEREX COMPANY Z 45 25 Z 45 25J 53 Part No 114339 does not incorporate different option configurations It should be used only with adequate safety factors 1 Outreach specification with platform rotated 90 degrees Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation e Operator s Manual Fourth Edition First Printing Specifications Standard Base Models Z 45 25J jib AC outlet in platform standard Height working maximum 52 ft 2 in 16 07 m Hydraulic pressure maximum 3200 psi 221 bar b functi Height
40. enie A TEREX COMPANY Operator s Manual 2 45 2 5 pn ET South America 2 45 25J ae AUS IC Power Australia with Maintenance Information Fourth Edition First Printing Part No 114339 Operator s Manual Fourth Edition First Printing a a aes Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Introduction 22 cece eee eeceeeeceeeceeeeeeeeeeeeeeeeeeeeteeeeeeteeeneees 1 Symbol and Hazard Pictorial Definitions 0 3 General Safety si misini anaa aaa 5 Personal Safety cccccceseeeeeeeeeceeeeeceeeeeeeeeeeeaeeess 11 Work Area Safety nescis 12 E s a a P E E A E E E teens 19 CONUOIS oonan na A E AE 20 INS POCTONS esna 27 Operating Instructions ce eeeeeeeeeeeeeeeeeeeeeeteeeeeees 40 Transport and Lifting Instructions 0 0 00 46 Maintenance cccee cece eee eeeeeeeeeeeeeaaeaaeeaeeaeeeeeeeeeees 49 Specifications 2 2 eee cceeeeceeeeceeeeeeaeeeeeeeaeeeeeaeeenans 53 Contact us Copyright 1998 by Genie Industries First Edition Seventh Printing May 2002 Internet www genielift com i _ E mail techpub genieind com Second Edition
41. er the primary boom to the stowed position 40 Raise the secondary boom approximately 2 feet 61 cm 41 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the secondary boom raised should not exceed 6 in 15 cm per second 42 Lower the secondary boom to the stowed position 43 Extend the primary boom approximately 1 foot 30 cm 44 Slowly move the drive control handle to the full drive position Result The maximum achievable drive speed with the primary boom extended should not exceed 6 in 15 cm per second 45 Retract the boom to the stowed position If the drive speed with the primary boom raised the secondary boom raised or the primary boom extended exceeds 6 in 15 cm per second immediately tag and remove the machine from service Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 33 Operator s Manual Fourth Edition First Printing Inspections Test the Oscillate Axle oscillating axle equipped models 46 Start the engine from the platform controls 47 Drive the right steer tire up onto a 6 inch 15 cm block or curb Result The three remaining tires should stay in firm contact with the ground 48 Drive the left steer tire up onto a 6 inch 15 cm block or curb Result The three remaining tires should stay in firm contact with the ground 49 Drive both steer tires up onto a 6 inch 15 cm
42. ing Explosion Hazard 1 30080 Instructions Maximum Load i N ial 1 500 Ibs 227 kg 1 31060 Danger Tip over Hazard Interlock 3 114029 Labe ee bead 45 29 32728 Label Generator option 1 114024 Label Wheel Load Z 45 25J 4 40434 Label Lanyard Anchorage Point 3 Ig abel Transpor Piagram a 43595 E Time A 114169 Instructions Ford Engine Specifications 1 44248 Instructions Maximum Load angen EREL Er Desonazad 440 Ibs 200kg 1 114277 Label Belt Routing 1 44981 Label Air Line to Platform option 2 114389 Danger Safety Rules 2 44986 Instructions Max Manual Force 114390 Danger Electrocution Hazard 2 eee ADON 1143897 Danger Tilt Alarm 1 sere seas Pa mee vee Cenia 000000 Instructions Operating Instructions 2 36 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Inspections Ground 72867 31060 98174 or 114390 114389 114258 31060 28158 or 98235 98159 Controls Sei see 25994 1000000 52607 72442 Side 40434 SS xT T 629270r Se OA G 62926 i aw Nn 28160
43. ire Pressure 28158 Label Unleaded 1 MON Flotation Tires i 28159 Label Diesel 1 82601 Label Maximum Load 227 kg 1 28160 Label Liquid Petroleum Gas 1 82602 Label Max Manual Force 667 N 1 28174 Label Power to Platform 230V a Sle ae eee 28235 Label Power to Platform 115V o 82639 apel Tire Pressure RT Tires 32728 Label Generator option 1 82646 Label Drive Enable Patch 1 40434 Label Lanyard Anchorage g NSIS Cabe rove Miaa 44981 Label Air Line to Platform as 114029 Lapel Vinee load 449 29 E 52969 Cosmeti Genin Boom 1 114024 Label Wheel Load Z 45 25J 4 62926 Cosmetic Genie Z 45 25J q ANNES Patel gt Manspoit Diagram 62927 Cosmetic Genie Z 45 25 ed 62947 Cosmetic IC Power 4 x 2 1 114248 Label Tip over Hazard Tilt Alarm 1 62948 Cosmetic IC Power 4 x 4 1 114249 Label Tip over Hazard Tires 4 72442 Ground Control Panel 1 114251 Label Explosion Hazard 1 32238 Platform Control Panel 1 114252 Label Tip over Hazard Limit Switches 3 82472 Label Crushing Hazard 1 82473 Label Compartment Access 1 Genie 38 A TEREX COMPANY Z 45 25 Z 45 25J Part No 114339
44. km h 40 ft 5 5 sec 12 2 m 5 5 sec Drive speed 0 4 mph 0 64 km h booms raised 40 ft 68 sec 12 2 m 68 sec Airborne noise emissions 73 dB Maximum sound level at normal operating workstations A weighted 9 5 in 7 5 in 24 1 cm 19 1 cm Ground clearance center Ground clearance minimum Controls 12V DC proportional Weight See Serial Label Machine weights vary with option configurations Platform dimensions 6 foot 72 in x 30 in length x width 1 8 m x 76 cm Platform leveling self leveling Platform rotation 180 degrees Vibration value does not exceed 2 5 m s2 Genie A TEREX COMPANY Z 45 25 Z 45 25J 55 Part No 114339 Specifications AC outlet in platform standard Hydraulic pressure maximum 3200 psi 221 bar boom functions System voltage 12V Tire size 2WD Industrial Foam filled only 9 14 5 LT Maximum slope rating stowed position Platform downhill 30 17 25 14 Platform uphill Side slope 25 14 Note Slope rating is subject to ground conditions and adequate traction Fuel tank capacity 17 gallons 64 4 liters Floor loading information Tire load maximum 8000 Ibs 3629 kg Tire contact pressure 100 psi 7 03 kg cm2 689 kPa Occupied floor pressure 324 psf 1582 kg m 15 51 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adeq
45. ltaneously hold the auxiliary power switch to either side and activate the desired function Auxiliary power switch Fourth Edition First Printing Drive speed select switch Machine on incline symbol Low range operation for inclines Machine on level surface symbol High range operation for maximum drive speed Glow plug switch Move the glow plug switch to either side and hold for 3 to 5 seconds Engine start switch Move the engine start switch to either side to start the engine Engine idle rpm select switch Move the engine idle select switch to the turtle position for foot switch activated low idle Move the engine idle select switch to the rabbit position for foot switch activated high idle 10 Gasoline LPG models Fuel select switch Genie 22 A TEREX COMPANY Z 45 25 Z 45 25J Move the fuel select switch to the gasoline position to select gasoline Move the fuel select switch to the LPG position to select LPG Red Emergency Stop button Push in red Emergency Stop button to the off position to stop all functions and turn the engine off Pull out the red Emergency Stop button to the on position to operate the machine Part No 114339 Fourth Edition First Printing A 12 Dual axis proportional control handle for drive and steer functions OR Proportional control handle for drive function and thumb rocker for steer function Move the control handle in the direction indicated by the bl
46. move the drive control handle off center Be aware that the machine may move in the opposite direction that the drive and steer controls are moved Always use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel Drive Speed Select oo Machine on incline symbol Low range operation for inclines Machine on level surface symbol High range operation for maximum drive speed Engine Idle Select rpm When the foot switch is not pressed the engine will idle at the lowest rom Turtle symbol Foot switch activated low idle Rabbit symbol Foot switch activated high idle m amp Generator if equipped To start the generator move the generator toggle switch to the on position Plug a power tool into the power to platform GFCI outlet To turn off the generator move the generator toggle switch to the off position Note Machine functions will not operate while the generator is running and the foot switch is not pressed down When the foot switch is pressed down the generator will turn off and the machine functions will operate Machine Not Level Indicator Light if equipped A Light on indicates the machine is not level The tilt alarm will be sounding when this light is on Move the machine to a firm level surface BA Genie A TEREX COMPANY 44 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First
47. nctions 24 Press down the foot switch 25 Activate each machine function control handle or toggle switch Result All boom platform functions should operate through a full cycle Test the Steering 26 Press down the foot switch 27 Press the thumb rocker switch on top of the drive control handle in the direction indicated by the blue triangle on the control panel OR slowly move the control handle in the direction indicated by the blue triangle Result The steer wheels should turn in the direction that the blue triangles point on the drive chassis 28 Press the thumb rocker switch on top of the drive control handle in the direction indicated by the yellow triangle on the control panel OR slowly move the control handle in the direction indicated by the yellow triangle Result The steer wheels should turn in the direction that the yellow triangles point on the drive chassis Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 31 Operator s Manual Fourth Edition First Printing Inspections Test Drive and Braking 29 Press down the foot switch 30 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the drive chassis then come to an abrupt stop 31 Slowly move the drive con
48. ns section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform apre operation inspection function tests and a workplace inspection before using the machine Genie A TEREX COMPANY 40 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Operator s Manual Starting the Engine 1 At the ground controls turn the key switch to the desired position 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position Gasoline LPG models 3 Choose fuel by moving the fuel select switch to the desired position 4 Move the engine start toggle switch to either side If the engine fails to start or dies the restart delay will disable the start switch for 3 seconds Diesel models 3 Move the glow plug swit
49. nutacturer s instructions and safety rules Be suro al tres are in good conaton arfiled tres are sally and operator s manuals and decals property inated and ug nuts are proper ene empioyers ate Tapaicaie goverment regains Fall Hazards i Occupants must wear a safety You are properly trained to safely operate this machine petal ve bolt or hamess in accordance Electrocution Hazards with governmental regulations This machine is not electrically ZV fo aver insulates and wili not provide provided in platlorm protection fram contact with or Do nat orc Proximity to slectial currant je platform guard rails Maintain a frn footing on the plattor floor at all times Do not cimb down from tne platform when raised Lower the platform entry mid rail or close the entry gate betore operating Collision Hazards Bo aware ot te sight distance and ind spots when driving or operating or cimb on Check work aroa tor overhoad obstructions or ther possible hazards Be aware ot crushing hazard when grasping he platform guard ral Observe and use color coded rection arrows on the platform Tip over Hazards Do not raise or extend boom Uuniess macnine is on fim level ground Do not dapond on tit alarm as a lovol indicator Tikt alam sounds In platform only whan machino is on 3 Severe slope controle and drive chassis for Do not raise boom when wind speeds may exceed 28 drive and steer functions moh 12
50. oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Work Area Safety A Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Do not spray ether into engines equipped with glow plugs A Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operat
51. or s safety and responsibilities manuals are complete legible and in the storage container located on the platform A Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 17 Operator s Manual Fourth Edition First Printing Work Area Safety A Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazard Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Electrocution Hazard Avoid contact with electrical terminals Lockout After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between the non steer wheels 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 Chock the wheels Genie A TEREX COMPANY 18 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Legend
52. ourth Edition First Printing Inspections 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Turn the key switch to ground control 3 Pull out the red Emergency Stop button to the on position Result The beacon if equipped should flash 4 Start the engine See Operating Instructions section Test Emergency Stop 5 Pushin the red Emergency Stop button to the off position Result The engine will shut off after 2 to 3 seconds 6 Pull out the red Emergency Stop button to the on position and restart the engine Test the Machine Functions 7 Do not hold the function enable switch to either side Attempt to activate each boom and platform function toggle switch Result All boom and platform functions should not operate 8 Hold the function enable switch to either side and activate each boom and platform function toggle switch Result All boom and platform functions should operate through a full cycle The descent alarm should sound while the boom is lowering Genie 30 Z 45 25 Z 45 25J Test the Tilt Sensor 9 Turn the key switch to platform control Pull out the platform red Emergency Stop button to the on position 10 Open the engine side turntable cover and locate the tilt sensor to the right of the hydraulic pump 11 Press down one side of the tilt sensor Result The alarm located in the platform should sound Test
53. ove the control handle in the direction indicated by blue or yellow triangles OR press the thumb rocker switch located on top of the drive control handle Use the color coded direction triangles on the platform controls and the drive chassis to identify the direction the wheels will turn To Drive 1 Press down the foot switch 2 Increase speed Slowly move the drive control handle off center Decrease speed Slowly move the drive control handle toward center Stop Return the drive control handle to center or release the foot switch Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel Machine travel speed is restricted when the booms are raised Genie A TEREX COMPANY 42 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Driving on a slope Determine the uphill downhill and side slope ratings for the machine and determine the slope grade Bae a a Note Slope rating is subject to ground conditions and adequate traction The term gradeability applies to the platform downhill configuration only Maximum slope rating platform downhill gradeability 2WD 30 17 AWD 45 24 Maximum slope rating platform uphill 25 14 Maximum side slope rating 25 14 Be sure the boom is below horizontal and the platform is between the non steer wheels Move the d
54. rator s Manual Specifications Standard Base Models Z 45 25 no jib AC outlet in platform standard Height working maximum 51 ft 11 in 16m Hydraulic pressure maximum 3200 psi 221 bar b functi Height platform maximum 45 ft 11 in 14m P 7 System voltage 12V Height stowed maximum 6 ft 11 in 2 11 m Tire size 4WD amp 2WD RT D62 Horizontal reach maximum 125 ft 17 62 m TRAN i a UA 7 7 Tire size High Flotation 33 16LL 500 10 ply Width 7 ft6in 2 29 m Maximum slope rating stowed position 2WD Length stowed 18 ft 3 in 5 56 m Platform downhill 30 17 Maximum load capacity 500 Ibs 227 kg ot Platform uphill 25 14 Maximum load capacity P ave Models with Aircraft Protection Side slope 25 14 Package 440 lbs 200 k a g Maximum slope rating stowed position 4WD Maxi ind d 28 mph 12 5 m eee eee ae MS Platform downhill 45 249 Wheelb 6ft8i 2 0 aiaia m M Platform uphill 25 14 Turning radius outside 14 ft 9 in 4 5m Side slope 25 14 Turning radius inside 5 ft 6 in 1 7m ese x Note Slope rating is subject to ground conditions and Turntable rotation 355 adequate traction Turntable tailswing 0 in 0 cm Fuel tank capacity 17 gallons 64 4 liters Drive speed stowed 5 mph 8 0 km h Floor loading information 40 ft 5 5 sec12 2 m 5 5 sec Tire load maximum 8000 Ibs 3629 kg Drive speed 0 6 mph 1 km h booms rais
55. rive speed select switch to machine on incline symbol To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 3 feet 1 m long tape measure Operating Instructions Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the vertical distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example lt _ run A rise Y Piece of wood 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum uphill downhill or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 43 Operator s Manual Fourth Edition First Printing Operating Instructions Drive Enable Light on indicates that the boom has moved just past either non steer wheel and the drive function has been interrupted To drive hold the drive enable switch to either side and slowly
56. rntable tallswing 0 in 0 cm Occupied floor pressure 328 psf 1601 kg m Drive speed stowed 5 mph 8 0 km h 15 70 kPa 40 ft 5 5 sec 12 2 m 5 5 sec Note Floor loading information is approximate and Drive speed 0 4 mph 0 64 km h does not incorporate different option configurations It booms raised 40 ft 68 sec 12 2 m 68 sec should be used only with adequate safety factors Airborne noise emissions 73 dB Maximum sound level at normal operating workstations A weighted 9 5 in 7 5 in 24 1 cm 19 1 cm Ground clearance center Ground clearance minimum Controls 12V DC proportional Weight See Serial Label Machine weights vary with option configurations Platform dimensions 6 foot 72 in x 30 in length x width 1 8 m x 76 cm Platform leveling self leveling Platform rotation 160 degrees Vibration value does not exceed 2 5 m s2 G Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation enie A TEREX COMPANY 56 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Specifications Z 45 25J Range of Motion Z 45 25 Range of Motion 50 ft 15 2m 40 ft 12 2m 30 ft 9 1m 20 ft 6 1m 10 ft 3m
57. s Engage Reverse the procedures described to re engage the brakes Note Towing the Genie Z 45 25 or the Z 45 25J is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h Genie A TEREX COMPANY 46 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual A Securing to Truck or Trailer for Transit Always use the turntable rotation lock pin each time the machine is transported Turntable rotation Fe lock pin o Sya N Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Use chains of ample load capacity Use a minimum of 4 chains Adjust the rigging to prevent damage to the chains Truck bed Transport and Lifting Instructions Securing the Platform Z 45 25 Make sure the platform is in the stowed position Secure the platform with a nylon strap placed over the platform mount near the platform rotator see below Do not use excessive downward force when securing the boom section Securing the Platform Z 45 25J Make sure the jib and platform are in the stowed position Secure the platform with a nylon strap placed over the platform mount near the platform rotator see below Do not use excessive downward force when sec
58. te legible and in the storage container located in the platform L Be sure that all decals are legible and in place See Decals section Add oil if needed See Maintenance section L Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section L Check for engine coolant leaks and proper level L Engine and related components L Limit switches and horn I Alarms and beacons if equipped I Nuts bolts and other fasteners 4 Platform entry mid rail or gate L Check for engine oil leaks and proper oil level Check entire machine for Cracks in welds or structural components L Dents or damage to machine 1 Excessive rust corrosion or oxidation of coolant Add coolant if needed See d Be sure that all structural and other critical Maintenance section Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section m LI Z 45 25 RT and Z 45 25J RT models with air filled tires Check for proper tire pressure Add air if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications M1 Electrical components wiring and electrical cables L Hydraulic hoses fittings cylinders and manifolds Fuel and hydraulic tanks Boom wear pads m M1 Drive and turntable motors and drive hubs E E Tires and wheels Genie A TEREX COM
59. the on position 3 Press down the foot switch when operating the auxiliary controls from the platform The drive and steer functions will not operate with auxiliary power 4 Simultaneously hold auxiliary power switch on and activate the desired function Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 41 Operator s Manual Fourth Edition First Printing Operating Instructions Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 Gasoline LPG models Choose fuel by moving the fuel select switch to the desired position 4 Start the engine To Position Platform 1 Hold the function enable switch to either side 2 Move the appropriate toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Operation from Platform 1 Turn the key switch to platform control 2 Pull out both ground and platform red Emergency Stop buttons to the on position 3 Gasoline LPG models Choose fuel by moving the fuel select switch to the desired position 4 Start the engine Do not press down the foot switch when starting the engine To Position Platform 1 Press down the foot switch 2 Slowly move the appropriate function control handle or toggle switch according to the markings on the control panel To Steer 1 Press down the foot switch 2 Slowly m
60. trol handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the drive chassis then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test the Drive Enable System 32 Press down the foot switch and lower the boom to the stowed position 33 Rotate the turntable until the primary boom moves past one of the non steer wheels Result The drive enable indicator light should come on and remain on while the boom is anywhere in the range shown 34 Move the drive control handle off center Result The drive function should not operate 35 Move and hold the drive enable toggle switch to either side and slowly move the drive control handle off center Result The drive function should operate Note When the drive enable system is in use the machine may drive in the opposite direction that the drive and steer control handle is moved Use the color coded direction arrows on the platform Blue controls and the drive chassis to identify the lt direction of travel Yellow Genie A TEREX COMPANY 32 Z 45 25 Z 45 25J PartNo 114339 Fourth Edition First Printing Operator s Manual Test Limited Drive Speed Standard Base Models 36 Press down the foot
61. uate safety factors 1 Outreach specification with platform rotated 90 degrees Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Operator s Manual Fourth Edition First Printing Specifications Narrow Base Models Z 45 25J jib AC outlet in platform standard Height working maximum 51 ft 9 in 15 9 m Hydraulic pressure maximum 3200 psi 221 bar boom functions Height platform maximum 45 ft 9 in 13 9 m P System voltage 12V Height stowed maximum 6 ft 7 in 2 0m 7 Tire size 2WD Industrial Horizontal reach maximum 25 ft 1 in 7 7 m Foam filled only 9 14 5 LT Width 5 ft 10 3 in 1 79m Maximum slope rating stowed position Length stowed 22 ft 5 in 6 8m Platform downhill 30 179 Maximum load capacity 500 Ibs 227 kg Platform uphill 25 14 Maximum load capacity 25 14 Models with Aircraft Protection ee saps cal Package 440 Ibs 200 kg Note Slope rating is subject to ground conditions and f adequate traction Maximum wind speed 28 mph 12 5 m s Fuel tank capacit 17 gallons 64 4 liters Wheelbase 6 ft 8 in 20m E ank capaoiy J A Floor loading information Turning radius outside 14 ft 4 3m f oa Tire load maximum 8800 Ibs 3992 kg Turning radius inside 6 ft 1 8m Tire contact pressure 100 psi 7 03 kg cm2 Turntable rotation 355 689 kPa Tu
62. ue arrow on the control panel and the machine will drive forward Move the control handle in the direction indicated by the yellow arrow and the machine will drive backwards Move the control handle in the direction indicated by the blue triangle and the machine will steer to the left Move the control handle in the direction indicated by the yellow triange and the machine will steer to the right OR Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will drive forward Move the control handle in the direction indicated by the yellow arrow and the machine will drive backwards Press the left side of the thumb rocker and the machine will steer to the left Press the right side of the thumb rocker and the machine will steer to the right 13 Not used 14 Machine not level indicator light if equipped The machine not level indicator light will come on when the tilt alarm sounds 15 Drive enable indicator light Light on indicates that the boom has moved just past either non steer wheel and drive function has been interrupted Operator s Manual Controls 16 Drive enable switch To drive when the drive enable light is on hold the drive enable switch to either side and slowly move the drive control handle off center Be aware that the machine may move in the opposite direction that the drive and steer controls are moved 17 Proportional control handle for secondary boom up do
63. uring the boom section Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 47 Operator s Manual Fourth Edition First Printing Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom Fully lower the jib if equipped Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Observe and Obey Attach the rigging only to the designated lifting points on the machine There are four lifting points on the chassis M Only qualified riggers should rig and lift the machine MI Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Adjust the rigging to prevent damage to the machine and to keep the machine level X Axis Y Axis Z 45 25 47 in 42 in 1 19 m 1 06 m Z 45 25J 49 in 44 5 in 1 24 m 1 13 m Genie A TEREX COMPANY 48 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the
64. wn and the secondary boom will lower 18 15A breaker for engine electrical circuits Push in red Emergency Stop button to the off position to stop all functions and turn the engine off Pull out the red Emergency Stop button to the on position to operate the machine 1 Pour metat 20 15A breaker for control electrical circuits The hour meter displays the number of hours the machine has operated 14 Diesel models Water temperature light Light on and engine stopped Tag the machine and remove from service Light on and engine still running Contact service personnel within 24 hours 15 Diesel models Glow plug switch if equipped Move the glow plug switch to either side and hold for 3 to 5 seconds 16 Function enable switch Move the function enable switch to either side to enable the functions on the ground control panel to operate Genie A TEREX COMPANY 26 Z 45 25 Z 45 25J Part No 114339 Fourth Edition First Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Part No 114339 Inspections Pre
65. wn function Move the control handle up and the secondary boom t will raise Move the control handle down and the 4 secondary boom will lower 18 Primary boom extend retract switch Move the primary boom switch up and the primary 4m boom will retract Move the primary boom switch down reap and the primary boom will extend 19 Used for optional equipment 20 Dual axis proportional control handle for primary boom up down and turntable rotate left right functions Move the control handle up and the primary boom will raise Move the control handle down t and the primary boom will 4 lower Move the control handle to the right and the turntable will rotate to the right Move the control handle to the left and the turntable will rotate to the left RI Genie Part No 114339 A TEREX COMPANY Z 45 25 Z 45 25J 23 Operator s Manual Fourth Edition First Printing Controls OORO P vt P r u Oe eo eo Ground Control Panel 1 Platform level switch 11 Key switch for platform off ground selection 2 Platform rotate switch 12 Red Emergency Stop button 3 Z 45 25J Jib boom up down switch 13 Hour meter 4 Turntable rotate switch 14 Diesel models Water temperature light 5 Primary boom up down switch 15 Diesel models Glow plug switch if equipped 6 Primary boom extend retract switch 16 Function enable switch 7
66. y 43595 B Fall Hazard Death or serious injury may result from climbing or riding on boom 114389 Tip over Hazard Failure to replace tires with tires of same specigication will result in death or serious injury Tires are critical to machine stability Do not replace original factory installed tires with tires of different specification or ply rating Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Improper Use Hazard Do not alter or disable machine components that in any Death or injury can result from contacting electric power lines 200 to 350KV20 ft6 1 m 350 to 500KV25 ft7 6 m 500 to 750KV35 ft10 6 m 750 to 1000KV45 113 7 m Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations begin 114390 Keep off this surface 114258 ra 31060 Tip over Hazards Do not raiso or extend boom ino is on firm level A DANGER Tip over Hazard Altering or disabling limit switches can result in machine tip over Machine tip over will result in death or serious injury perate machine surface area of you smell or detect liquid Seset fuel or omer Burn Hazard Fuel and fumes can explode and burn No smoking No flame Stop engine 1142538 A Do not alter or disable limit switch s 31

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