Home

Genie TMZ-10 User's Manual

1. DECALS 44981 or 48727 82228 52008 62709 62700 62735 or 65056 48733 27564 82232 62698 28161 65059 or or 82231 62699 52569 n PA or 76092 3 Pe Se KITI 62733 BIG AN Lli 62719 72899 Lf 08 D SSS A 49910 43658 or 44980 SSS r tT 72971 28174 or 28235 We ee 28161 So m See Safety Tape o LEMA Sc 28161 48723 6 LAT SL 62707 52475 Safety Tape 72898 28161 or 72909 48726 52475 48719 28157 gt 28236 28176 Not on DC Models 62701 Not on Gas and Diesel Models amp 44248 or All Decals Appear on Bi Fuel Models 37052 52829 or 52830 aoo 59625 or 76093 40434 62734 72971 62702 een 65056 or Safety Tape 44981 31060 27564 28161 ae 62713 or 62714 28175 35579 or 62722 ln 31060 Safety tape 62708 72898 52475 Safety tape 28158 or 28161 52475 or 72909 28161 28159 62707 Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 29 Operator s Manual First Edition Third Printing Specifications Height working maximum 56 ft Tire size ANSI amp CSA 8 14 5LT 17 2m Load Range F Height platform maximum 50 ft Tire size CE 215 R14 C 112 110 we Ground clearance 10 in Height stowed maximum 6 ft 51 2 in 25 4
2. Part No Description Quantity 49910 Serial Plate 1 52008 Danger General Safety Ground 1 52475 Label Transport Tie down 4 52569 Ground Control Panel 1 52829 Genie TMZ 50 30 Large 1 52830 Genie TMZ 17 10 Large 1 59625 Platform Control Panel 1 62698 Genie TMZ 50 30 Small 1 62699 Genie TMZ 17 10 Small 1 62700 Notice Operating Instructions Ground 1 62701 Notice Operating Instructions Platform 1 62702 Danger Notice Drive System 1 62707 Warning Towing Hazard 2 62708 Label Manual Lowering Valves 1 62709 Notice Material Lifting Operation 1 62713 Notice Honda Engine Specifications 1 62714 Notice Hatz Engine Specifications 1 62719 Label Arrow 2 62722 Notice Max Capacity 440 Ibs 200 kg 1 62733 Ground Control Panel 1 62734 Platform Control Panel 1 62735 Notice Battery Connection Diagram 1 65056 Waterline to Platform 2 65059 Notice Battery Connection Diagram 1 65309 Notice Side Force 90 Ibs 400N ANSI amp CSA 1 72898 Notice Tire specification ANSI amp CSA 2 72899 Decal Notice Transport Instructions 1 72909 Notice Tire specification CE 2 72971 Label Transport to Canada 2 82228 Label Fault Codes 1 82231 Notice Battery Connection Diagram 1 82232 Label LED Diagnostic Readout 1 28 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual eee
3. Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 27 Operator s Manual First Edition Third Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 27564 Danger Electrocution Hazard 2 28157 Label Dexron 1 28158 Label Unleaded 1 28159 Label Diesel 1 28161 Warning Crush Hand 12 28164 Notice Hazardous Materials 1 28171 Label No Smoking 1 28174 Power to Platform 230V 2 28175 Caution Compartment Access 1 28176 Notice Missing Manuals 1 28235 Power to Platform 115V 2 28236 Warning Failure To Read 1 31060 Danger Do not alter limit switch 2 35579 Notice Max Cap Hook 500 Ibs 227kg 1 37052 Notice Max Cap 500 Ibs 227 kg 1 40434 Label Lanyard Anchorage Point 2 43658 Notice Power to Battery Charger 230V 1 44248 Notice Max Capacity 440 Ibs 200 kg 1 44980 Notice Power to Battery Charger 115V 1 44981 Airline to Platform 2 44986 Notice Side Force 90 Ibs 400N CE 1 48719 Danger General Safety Platform 1 48723 Label Parking Brake surge 1 48726 Notice Battery Charger Operating Instructions 1 48727 Danger Battery Charger Safety 1 48733 Danger Tip over batteries 1
4. Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 7 Operator s Manual First Edition Third Printing SAFETY RULES Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazards AN l Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas The covers should be open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not expose the batteries or the charger to water or rain Electrocution Hazards Connect the battery charger to a grounded AC
5. 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry i Tip over Hazard Models with batteries Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 75 pounds 34 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries 8 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Controls O ENGINE POWER TAN Ta aa 2 S STOP i aA i Ta a D Ol 000 6S ENABLE on 8 SA DE SS OF fale T J 0 aA Platform Control Panel Red Emergency Stop button 10 Low battery indicator light 17 Secondary boom up button Primary boom retract button 11 Function enable speed select 18 Primary boom down button Primary boom extend button buttons 19 Primary boom up button Jib boom up button 12 Turntable rotate right button 13 Engine start button Jib boom down button a Gasoline models with LED 14 Horn button diagnostic readout Choke 15
6. times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the oFF position to stop all ground and platform control functions Repair any function that operates from the ground or platform controls when the Emergency Stop button at the ground controls is pushed in Repair any function that operates from the platform when the Emergency Stop button at the platform controls is pushed in Set up 1 Position the machine directly below the desired work area 2 Set the parking brake 3 Disconnect the trailer lights chains and surge brake safety cable from the vehicle 4 Open the latch on the ball coupler 5 Pull the jack release handle and rotate the tongue jack to the lifting position 6 Raise the tongue by turning the jack handle 7 Open all boom hold down latches 8 Push and hold the auto level button Push and hold the extend outrigger button The outriggers will lower and adjust to level the machine and raise the wheels slightly off the ground 9 Be sure that all four interlock display lights are on at the ground control panel Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 21 Op
7. Malaysia Phone 604 228 1235 Fax 604 226 6872 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie Africa Phone 27 11 455 0373 Fax 27 11 455 0355 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 4043 1661 Genie Holland Phone 31 70 51 78836 Fax 31 70 51 13993 Genie Denmark Phone 45 6612 5544 Fax 45 6612 5530 Genie France Phone 33 2 37 26 09 99 Fax 33 2 37 26 09 98 Genie Spain Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 4202 8852 0 Fax 49 4202 8852 20 Genie U K Phone 44 1476 584333 Fax 44 1476 584334 Genie Mexico City Phone 52 5 653 03 84 Fax 52 5 664 40 16 On The Road O Do not exceed 60 mph 97 km h Obey all local and national towing speed laws O Stop often for rest O Inspect vehicles and connections at each stop O Anticipate stops brake early California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm
8. and slow function speed button at the same time Release the buttons to turn off the choke BOOM FUNCTION SPEED If the engine fails to start after 15 seconds of cranking determine the cause and repair any malfunction Wait 60 seconds before trying to start again All models In extreme cold conditions 20 F 6 C and below warm the engine for 5 minutes before operating to prevent hydraulic system damage Gasoline models Turn the key switch on the Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 DC models Be sure the batteries are connected before operating the machine Models with engines Start the engine To Position Platform 1 Press and hold a function enable speed select button 2 Press the appropriate boom function button according to markings on the control panel Operation from Platform 1 Turn the key switch to platform control 2 Pull out both ground and platform red Emergency Stop buttons to the on position 3 Models with batteries Be sure that the batteries are connected before operating the machine Models with engines Start the engine To Position Platform 1 Press and hold a function enable speed select button 2 Press the appropriate boom function button according to the markings on the control panel 3 If equipped Rotate the platform by turning the hand crank in either a engine to the
9. cm 1 97 m Hydraulic tank capacity 8 gallons Horizontal reach maximum 28 ft 30 3 liters from centerline of machine 8 5 m Weight See Serial Plate Outrigger footprint 13ft11in x 14 ft 10in Machine weights vary with option configurations w x I 42x4 5m Maximum towing speed 60 mph Maximum load capacity 500 Ibs 97 km h ANSI amp CE models 227 kg Maximum tongue weight 490 Ibs Maximum load capacity 440 lbs ANSI and CSA 222 kg ANSI amp CE models with platform rotate 200 kg Maximum tongue weight 220 Ibs Maximum load capacity 440 Ibs CE 100 kg CSA models 200 kg Airborne noise emissions 70 dB Width 65 in Maximum sound level at normal operating workstations 165cm A weighted Length stowed 22 Ae in Continuous improvement of our products is a Genie 9 m Turntable rotation 358 degrees Power source DC Models 4 Group L16 6V 250AH Batteries Power source Gasoline Models Honda GX340 11 Hp Power source Diesel Models Hatz 1B30 7 Hp Platform dimensions 48 in x 30 in length x width 1 22 m x 76 cm Platform leveling self leveling AC outlet in platform standard policy Product specifications are subject to change without notice or obligation 30 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Reporting Safety Defects Genie Industries PO Box 97030 Redmond WA 98073 9730 Reporting Safety Defects If you believe that your
10. control box Close the turntable cover Support the platform Remove the toggle pin that secures the platform to the jib boom Lift the platform up and remove it from the machine To install the material lifting hook insert the bottom rail into the platform mounting bracket and rotate up into position Insert the toggle pin 10 Operate the material lifting hook from the ground with the platform controls The key switch should be turned to the platform control position 11 Reverse the above process to install the platform and return the machine to a personnel lifting configuration 26 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings Battery and Charger Instructions 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Observe and Obey Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery M Do not use an external charger or booster acid to overflow during charging Neutralize battery battery acid spills with baking soda and water M Charge the battery in a well ventilated area 3 Install the battery vent caps M Use proper AC input voltage for charging as 4 Charge the battery
11. machine that is not attached to a tow vehicle After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Rotate the turntable so that the platform is opposite the tongue of the machine Use the black arrows to properly align the turntable 3 Lower the boom to the stowed position 4 Secure the boom with the hold down latches 5 Turn the key switch to the orrF position and remove the key to secure from unauthorized use 6 Chock the wheels 7 Charge the batteries Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 25 Operator s Manual First Edition Third Printing OPERATING INSTRUCTIONS Material Lifting Configuration Observe and Obey M Maintain safe distances between the operator machine and fixed objects M Be aware of the direction the boom will travel when using the platform controls Material Lifting Configuration Set up 1 2 Turn the key switch to the off position Remove the pin that secures the material lifting hook to the base Remove the material lifting hook Disconnect the platform controls from the platform Remove the platform controls Open the clamp on the back of the platform controls and slide the controls up and off Open the controls side turntable cover Disconnect the electrical cord on the bottom right side of the ground control box Connect the platform control cord disconnected in step 3 to the ground
12. manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended MI You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations M You are properly trained to safely operate the machine Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 1 Operator s Manual First Edition Third Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current SO a Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platfo
13. vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to Genie Industries If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Genie Industries To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S Department of Transportation 400 7th Street SW NSA 11 Washington DC 20590 You can also obtain information about motor vehicle safety from the Hotline Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 31 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Towing Checklist Use at each stop Before Towing O Towing hitch and hitch ball are secure O Safety chains if required are properly attached and secure chains are crossed below hitch O All lights are connected and working O Check all tires for correct pressure Before Driving O Fasten safety restraints O Properly adjust mirrors Genie Australia Pty Ltd Phone 1 61 7 3375 1660 Fax 1 61 7 3375 1002 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie
14. weigh 75 pounds 34 kg Do not push the machine or other objects with the boom Do not contact adjacent structures with the boom Do not tie the boom or platform to adjacent structures Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Models with engines Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 Operator s Manual First Edition Third Printing SAFETY RULES Collision Hazards Be aware of boom position when rotating the turntable The machine must be on a level surface or secured before releasing the parking brake Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle Check the work area for overhead obstructions or other possible hazards It is recommended that operators wear an approved hard hat when operating the machine Do not lower the boom unless the area below is clear of personnel and obstructions Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating the machine Component Damage Hazards Do not use the machine as a ground for welding Do not fully lower t
15. Choke _ function is activated by pushing 10 Battery charge level indicator 17 Function enable speed select engine start button and slow function speed select button Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual EXTEND OUTRIGGERIS AUTOMATIC LEVELING RETRACT OUTRIGGERIS mt AS Drive Control Panel option Extend outrigger s enable button Machine level indicator light Automatic leveling button Red Emergency Stop button Drive and steer controller Drive function enable button Horn button ON DOA FW DY Retract outrigger s enable button CONTROLS Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 Operator s Manual First Edition Third Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a Pre operation Inspection and routine maintenance The Pre operation Inspection is a visual inspection performed by the opera
16. Genie First Edition Third Printing Part No 72896 Operator s Manual with Maintenance Information TMZ 50 30 Operator s Manual First Edition Third Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Pre operation Inspection Maintenance n se Function Tests ccccceeeeeeeeeeees Work Place Inspection 5 Operating Instructions 00 DO CAIS sissors iaeiaiai Specifications ccccccceeeseeees Reporting Safety Defects Contact us Internet http www genielift com e mail techpub genieind com Copyright 1999 by Genie Industries First Edition Third Printing November 2001 Genie and TMZ are registered trademarks of Genie Industries in the USA and many other countries These machines comply with ANSI SIA 92 2 1990 ERA Printed on recycled paper Printed in U S A Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this
17. Turntable rotate left button function is activated by pushing engine start button and slow function speed select button Platform level up button Platform level down button Engine power indicator light 16 Secondry boom down button Oo NOOA RA O N Battery power indicator light Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 9 Operator s Manual First Edition Third Printing CONTROLS D OOOHOOH FY Oy ea a Be e OO ooz KA 38 LO OG BOP Q SOR 2 W ON Oot e 6 Ground Control Panel lights buttons 18 Turntable rotate right button 1 Red Emergency Stop button 11 Key switch for ground off 19 Engine start button 2 Primary boom retract button plattorm selection 20 Horn button 3 Primary boom extend button a status indicator 21 Turntable rotate left button i tt 22 tt 4 Jib boom up button 13 Outrigger button Secondry boom down button i tt 2 tt 5 Jib boom down button 14 Retract outrigger s enable 3 Secondary boom up button 6 Platform level up button button 24 Primary boom down button 7 Platform level down button 15 Automatic leveling button 25 Primary boom up button 8 Engine power indicator light 16 Extend outrigger s enable Gasoline models with LED 9 Battery power indicator light button diagnostic readout
18. chine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service 16 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Function Tests Function Tests 1 Be sure the boom hold down latches are unlatched Setup 2 Position the machine below the desired work area 3 Set the
19. crane Do not place loads outside the platform perimeter Do not place or attach overhanging loads to any part of the platform Do not push off or pull toward any object side force SN 90 Ibs 400N Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls outside of the platform Maximum allowable Fall Hazards Occupants shall wear a safety belt or harness and comply with applicable governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Lower the platform entry mid rail or close the entry gate before operating Collision Hazard Be aware of crushing hazard when grasping the platform guard rail Material Lifting Configuration Collision Hazards Do not raise the load unless the material lifting hook is properly secured to the machine Do not raise unless the load is properly balanced and secured to the machine Do not stand under or allow personnel under the load or the machine when the load is raised Crushing Hazard Use common sense and planning when operating the mac
20. e boom is raised or extended Do not depend on the tilt alarm as a level indicator The tilt alarm sounds in the platform only when the machine is on a severe slope If the tilt alarm sounds immediately lower the boom and adjust the outriggers to level the machine When the alarm sounds boom up functions will not operate Do not alter or disable the limit switch es Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not modify or alter an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or load Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are properly inflated and in good condition and lug nuts are properly tightened SAFETY RULES Models with batteries Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must
21. ee Decals section LY Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section 1 Models with engines Check for engine oil leaks and proper fluid level Add oil if needed See Maintenance section 4 Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section 4 Check for proper tire pressure and lug nut torque Add air to tires if needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts 14 Electrical components wiring and electrical cables 1 Hydraulic pump s reservoir hoses fittings cylinders and manifolds L Fuel tank if equipped L Engine and related components if equipped Boom components and wear pads Tires and wheels Trailer lights and reflectors Parking brake components Outriggers and foot pads Alarms and horn Uoovocuoovo O Nuts bolts and other fasteners PRE OPERATION INSPECTION 1 Platform entry mid rail gate 1 Surge brake components if equipped 1 Safety chains if required m Mechanical brake components if equipped 1 Beacon and alarms if equipped Check entire machine for 1 Cracks in welds or structural components 1 Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tig
22. ential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the boom is in the stowed position and the outriggers are retracted 2 Visually inspect the oil level in the hydraulic tank Result The hydraulic oil level should be 3 inches 7 6 cm from the top of tank Hydraulic oil specifications Hydraulic oil type Dexron equivalent 14 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Check the Engine Oil Level Engine Models Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Check the oil level with the engine off 1 Check the oil level dipstick Result The oil level should be at the FULL mark on the dipstick Add oil as needed Honda GX340K1 Engine Oil viscosity requirements Temperature below 60 F 15 5 C 5W 30 10 F to 90 23 C to 32 C 10W 30 Temperature above 10 F 23 C 10W 40 to 10W 50 Temperature above 20 F 6 6 C 20W 40 or 20W 50 Use oils meeting API classification SG labeled SG CC or SG CD as they offer improved wear protection Units ship with 10W 40 SG CC Hatz 1B30 Engine Oil viscosity requ
23. erator s Manual First Edition Third Printing OPERATING INSTRUCTIONS Transport 1 Set the parking brake 2 Secure the boom with the hold down latches 3 Raise the tongue by turning the jack handle 4 Position the ball of the transport vehicle directly under the ball coupler Open the latch on the ball coupler Lower the tongue by turning the jack handle Close the latch on the ball coupler oN OD A Attach the chains if required and the brake safety cable to the vehicle Cross the chains under the hitch 9 Pull the jack release handle and rotate the tongue jack to the stowed position 10 Connect and test the trailer lights 11 Release the parking brake Towing Information Use the checklist provided on the back cover of this manual before towing and while on the road Inspect all connections at each stop Driving a vehicle trailer combination is different from driving a vehicle alone All tires must be properly inflated Find the recommended cold tire pressures on the tire sidewall or trailer decal Do not overinflate the tires Tire pressures go up during driving Checking the tire pressure when the tires are warm will give you an inaccurate pressure reading Increase the distance between your vehicle and the vehicle in front of you to twice the normal following distance when towing a trailer Allow more following distance in adverse weather Slow down for downgrades and shift your transmission into a
24. he booms unless the booms are aligned with the tongue The booms must be lowered onto the boom rests Do not use any battery or charger greater than 12V to jump start the engine Lifting Hazards Use proper lifting techniques to move the machine Use proper lifting techniques when installing or removing the platform Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present 4 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are legible and in place Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located o
25. hine with the platform controls from the ground Maintain safe distances between the operator the machine and fixed objects 6 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Optional Drive System Tip over Hazards Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Collision Hazards Do not drive the machine unless the parking brake on the tongue is set Do not drive the machine from the ground The platform must be fully lowered and the operator must be in the platform Be aware of limited sight distance and blind spots when driving or operating Observe and use color coded direction arrows on the platform controls for drive and steer functions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety
26. htened Be sure that the machine is properly configured for use Personnel lifting configuration Be sure the platform is properly installed Material lifting configuration Be sure the material lifting hook is properly installed Be sure that the batteries are in place and properly connected Models equipped with hydraulic surge brake systems Check the hydraulic oil level in the surge brake Check for leaks After you complete your inspection be sure that all compartment covers are in place and latched Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 13 Operator s Manual First Edition Third Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure A k Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is ess
27. if equipped 12 Push and hold an outrigger button and push and hold the retract outrigger button to raise one outrigger until the corresponding interlock display light turns off 13 Activate the boom functions Result Boom functions should not operate 14 Push and hold the auto level button Push and hold the extend outrigger button The outriggers will lower and adjust to level the machine and raise the wheels slightly off the ground 15 Repeat the procedure for each outrigger Test the Boom Functions 16 Do not hold a function enable speed select button Attempt to activate each boom function button Result All boom functions should not operate 17 Press and hold a function enable speed select button Activate each boom function button Result All boom functions should operate through a full cycle Test the Tilt Sensor 18 Raise the jib boom approximately 6 inches 15 cm Raise the primary boom approximately 6 inches 15 cm off the boom rest Raise the secondary boom approximately 6 inches 15 cm off the boom rest Extend the primary boom approximately 12 inches 30 cm 19 Locate the tilt sensor on the chassis near the ground controls 20 Press down one side of the tilt sensor and place the tilt sensor test tool under one of the posts Result The alarm located in the platform should sound after 1 second The interlock display light should flash 21 Test all ground and platform contro
28. indicated on the charger 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water WI Use only Genie authorized battery and charger to the bottom of the fill tube Do not overfill To Charge Battery 1 Be sure the batteries are connected before Voltage Conversion charging ihe banenes Some battery chargers are equipped with a 2 Open the turntable covers The covers should multifunction fuse which enables the operator to remain open for the entire charging cycle switch between 110 120 volts and 220 240 volts 3 Remove the battery vent caps and check the 1 Locate the fuse drawer battery acid level If necessary add only module on the front of the 6 enough distilled water to cover the plates Do battery charger t overfill prior to the ch le Nae were gia eg eee 2 Tochange voltage pull the fuse drawer out flip 4 Replace the battery vent caps it over so the desired voltage range reads right 5 Connect the battery charger to a grounded AC Side UB sane terrae drawer to Mie slot circuit 3 Check that the triangle next to the desired voltage range points to 7 The charger will indicate when the battery is the triangle printed on fully charged the lip of the module 6 Turn the battery charger on 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill
29. ions can be operated with the hand pump located under the function manifold side cover 1 Select a function and it s corresponding valve Primary boom retract function 1 Push and rotate the valve spool Operate the hand pump with a push pull motion 2 Push and rotate the valve spool to return to normal operating mode Note The valve spool must be reset for the boom extend function to operate All other functions 1 Manually open the valve by pulling out or pushing in on the end of the valve spool 2 Hold the valve in the open position and operate the hand pump with a push pull motion Function Manifold Turntable rotate Pull for lt gt Push for lt gt Pull for Secondary boom down Pull for Primary boom down Pull for Jib boom down Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 23 Operator s Manual First Edition Third Printing OPERATING INSTRUCTIONS Starting the Engine if equipped 1 At the ground controls turn the key switch to the desired position 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the ON position 3 Gasoline models Turn the key switch on the engine to the on position Diesel models Turn the key switch on the engine to the vertical position 4 Push the engine start button Gasloline models with FN FNU tm LED diagnostic Pr readout To activate the choke push the engine start button
30. irements Temperature below 60 F 15 5 C synthetic 5W 30 10 F to 90 23 C to 32 C 10W 40 Temperature above 4 F 34 C 15W 40 Engine oil should have properties of API classification CD CE CF or CG grades Units ship with 10W 40 SG CC MAINTENANCE Check the Batteries Proper battery condition is essential to good engine performance and safe operation Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions This procedure does not need to be performed on machines with sealed or maintenance free batteries Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down straps are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 15 Operator s Manual First Edition Third Printing MAINTENANCE Check the Tires and Wheels Bodily injury hazard An over AWARNING inflated tire can explode and may cause death or serious injury Collision Hazard A
31. l functions Result The primary boom up the secondary boom up the jib boom up and the primary extend functions should not operate The primary boom down the secondary boom down the jib boom down the primary boom retract and the rotate functions should operate normally 22 Remove the tilt sensor test tool 18 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual At the Platform Controls 23 Turn the key switch to platform control Note Machines with LED diagnostic readout perform a self check when the power is turned on The self check takes about 5 seconds Do not touch the buttons of the platform control panel until the self check is done Test Emergency Stop 24 Push in the platform red Emergency Stop button to the off position Result The engine if equipped should turn off All ground and platform control functions should not operate Test the Horn 25 Start the engine if equipped 26 Push the horn button Result The horn should sound Test Machine Functions 27 Press and hold a function enable speed select button 28 Activate each boom function button Result All boom functions should operate through a full cycle FUNCTION TESTS Test the Drive and Steering If equipped 29 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return
32. lower gear Slow down for curves hazardous road conditions freeway exits and when driving in adverse weather Heavy winds excessive speed load shifting or passing vehicles can cause the trailer to sway while driving If this occurs do not brake speed up or turn the steering wheel Turning the steering wheel or applying the brakes can cause the vehicle and trailer to jackknife Let up on the gas pedal and keep the steering wheel straight If the vehicle and or trailer travels off the paved road hold the steering wheel firmly and let up on the gas pedal Do not apply the brakes Do not turn sharply Slow down to under 25 mph 40 km h Gradually turn the steering wheel to get back on the road Proceed with caution when entering traffic When passing other vehicles be sure to leave enough room for the extra length of the trailer You will need to go much farther beyond the passed vehicle before you can return to your lane Avoid jerky or sudden movements when turning 22 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Models with Engines Manual Lowering When the main power source fails engine the Battery Power light will come on and the machine is in auxiliary power mode The boom functions will operate at a reduced speed Auxiliary power mode is intended for short term use OPERATING INSTRUCTIONS DC Models Manual Lowering All boom funct
33. n excessively AWARNING worn tire can cause poor handling and continued use could result in tire failure Tip h Do not AWARNING 0ver hazard Do not use temporary flat tire repair products Maintaining the tires and wheels in good condition is essential to safe operation and good performance Tire and or wheel failure could result in a machine tip over Component damage may also result if problems are not discovered and repaired in a timely fasion 1 Check the tire surface and sidewalls for cuts cracks punctures and uneven or excessive tread wear Result Replace the tire if uneven or excessive tread wear is found Tires and wheels must be replaced with tires and wheels of the specifications listed 2 Check each wheel for damage bends and cracks Result Replace the wheel if any damage is found 3 Check each tire with an air pressure gauge and add air as needed 4 Check the torque of each lug nut Tires and wheels ANSI amp CSA Tire size 8 14 5LT Lug nut torque 80 ft lbs 108 Nm Tire pressure cold 100 psi 6 9 bar Tires and wheels CE Tire size 215 R14 C 112 110 Lug nut torque 80 ft lbs 108 Nm Tire pressure cold 65 psi 4 5 bar Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this ma
34. n the platform SAFETY RULES Towing Hazards Read understand and obey all of your tow vehicle manufacturer s recommendations warnings and instructions before towing this machine Do not tow the machine unless the mast is lowered to the horizontal position and the mast hold down latch is securely locked in place Do not overload your tow vehicle Check the manufacturer s Gross Vehicle Weight Rating GVWR To obtain the gross vehicle weight add the tongue weight of the trailer to the vehicle weight including vehicle passengers and cargo Do not load cargo on the machine The TML is not designed to carry any extra cargo Be sure the hitch is securely attached to the tow vehicle Be sure the safety chains if required are securely attached to the tow vehicle Be sure that all driving lights are operational Be sure all hitch components lights and mirrors and methods of attaching the trailer to the tow vehicle conform to local state and federal regulations Do not tow the machine on public roads unless it meets all governmental regulations for towing Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Be sure to chock the wheels of the trailer when parking on a hill Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 5 Operator s Manual First Edition Third Printing SAFETY RULES Personnel Lifting Configuration Tip over Hazards Do not use the platform as a
35. oid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions 20 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different
36. orF position and close the fuel shut planets ae F off valve if the machine will be idle countere OCXWISE direction 24 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Optional Drive System Operating Instructions 1 Be sure the platform is fully lowered The drive function will not operate unless the platform is fully lowered 2 Set the parking brake on the tongue The drive function will not operate unless the parking brake is set 3 Push and hold the auto level button Push and hold the retract outrigger button Fully retract the outriggers 4 Press and hold the function enable button 5 Move the drive control off center Use the color coded direction arrows on the control panel to determine the direction of machine travel 6 Before raising the platform lower the outriggers and adjust to level the machine and raise the wheels slightly off the ground Note The machine level indicator light on the drive control panel should be on Backing Up with Trailer if equipped with surge brake The surge brake system must be released before backing up Consult the surge brake system manual for specific instructions on each surge brake Be sure that the machine is returned to towing or operating configuration when finished OPERATING INSTRUCTIONS Transport not attached to a tow vehicle Use the parking brake to control the speed of the machine when pushing a
37. parking brake Insert the key and turn to ground control 5 Pull out the red Emergency Stop buttons at the ground and platform controls Models with optional drive system Also pull out the red Emergency Stop button on the drive control panel Machines with LED diagnostic readout LED should read Note Machines with LED diagnostic readout perform a self check when the power is turned on The self check takes about 5 seconds Do not touch the buttons of the ground control panel until the self check is done 6 Push and hold the auto level button Push and hold the extend outrigger button The outriggers will lower and adjust to level the machine and raise the wheels slightly off the ground Level the machine using only the outriggers Do not use chocks blocks or shims of any kind to level the machine Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 17 Operator s Manual First Edition Third Printing FUNCTION TESTS 7 Check the interlock display Be sure that all four interlock display lights are on 8 Start the engine if equipped See Operating Instructions section At the Ground Controls Test Emergency Stop 9 Push in the red Emergency Stop button to the OFF position Result The engine if equipped should turn off All ground and platform control functions should not operate 10 Pull out the red Emergency Stop button to the on position Test Outrigger Interlock 11 Start the engine
38. rm movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants and equipment shall not exceed the maximum platform capacity Maximum platform capacity ANSI amp CE models 500 Ibs 227 kg CSA models 440 Ibs 200 kg Maximum platform capacity with Optional Platform Rotate ANSI amp CE models 440 Ibs 200 kg CSA models not available Maximum occupants 2 pe A Do not raise or extend the boom unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks Do not use chocks blocks or shims of any kind to level the machine Do not raise or extend the boom unless all four outriggers are lowered and locked the footpads are in firm contact with the ground and the machine is level Do not adjust or stow the outriggers when the boom is raised or extended Do not operate the machine near drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions 2 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Do not move the machine when th
39. the handle to the center position Result The machine should move in the direction that the blue arrow points on the drive chassis then come to an abrupt stop 30 Slowly move the drive control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the drive chassis then come to an abrupt stop Note The parking brake must be able to hold the machine on any slope it is able to climb Part No 72896 Genie TMZ 50 30 amp Genie TMZ 17 10 19 Operator s Manual First Edition Third Printing Workplace Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Workplace Inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and av
40. tor prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The Pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual 12 Genie TMZ 50 30 amp Genie TMZ 17 10 Part No 72896 First Edition Third Printing Operator s Manual Pre operation Inspection 11 Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform L Be sure that all decals are legible and in place S

Genie TMZ-10 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents