Genie SD8000 User's Manual
Contents
1. ca Lt rase C L3 L1 To use To use To use LEFT CENTER RIGHT button button button 8 REPLACE REMOTE CONTROL COVER Push top cover section on Insert and tighten screw YOUR REMOTE CONTROL IS READY TO USE NOTE YOUR AT95 REMOTE CONTROL CAN OPERATE TWO OTHER GENIE PRODUCTS SEE PAGE 26 Page 25 26 HOW TO USE YOUR 95 REMOTE CONTROL TO OPERATE OTHER GENIE PRODUCTS d wale Left B T i NOTE Your AT95 remote control operates on 390 MHz The Fight Button GENIE product you plan to control must also operate on 390 MHz Check your GENIE product label before proceeding If You Have This Type Remote Control You Can Operate Other Genie Products Center Button LOOK AT THE CODE SWITCH IN THE OTHER GENIE PRODUCT IF THE CODE SWITCH LOOKS LIKE THIS IF THE CODE SWITCH LOOKS LIKE THIS FOLLOW THESE INSTRUCTIONS FOLLOW THESE INSTRUCTIONS 000000000 000000000000 NOTE Do change any switch settings you have already made on NOTE Do not change any switch settings you have already made on your remote control your remote control 1 DECIDE WHICH REMOTE CONTROL BUTTON TO USE FOR YOUR 1 DECIDE WHICH REMOTE CONTROL BUTTON TO USE FOR YOUR OTHER GENIE PRODUCT OTHER GENIE PRODUCT 2 SLIDE THE BUTTON SELECTOR SWITCH FOR THAT BUTTON TO THE 2 SLIDE THE BUTTON SELECTOR SWITCH FOR THAT BUTTON TO THE 9 SIDE 12 SIDE2. all handles Remove all ropes Remove all hooks and hangers Remove all decorative or security items mounted on door Keep people and pets away from door when it is moving CAUTION AVOID DAMAGE TO OPERATOR AND VEHICLES Be sure emergency release cord doesn t catch on roof carrier or other vehicle parts Operator must be mounted 7 feet or more above garage floor Emergency release knob must be 6 feet above garage floor 1 ESTABLISH CENTER LINE OF DOOR AND HEADER Fig 7 Close door Measure door width Mark center Use straight edge to draw vertical line V down door about 6 son top of door sup header about 6 2 ESTABLISHHEADERBRACKET POSITION Fig 8 NOTE Header bracket must be at least 2 1 2 above high point of doortravel itcanbe installed higher if door spring is in the way DO NOT MOVE THE SPRING Watch top edge of door as you raise it Stop door when top edge reaches highest point of travel Measure distance from top edge of door to floor Add 2 1 2 to this measurement Close door Mark header at this height door spring is in the way mark header above the spring Draw horizontal line across line V at this point Fig 7 Line V Vertical Center Line of Door Line Can Be Drawn Above Spring Line H Door Headt Inside of Door NOTE Line Can Be Drawn Above Sp
3. Lag Screw 516x2 Lag Screw 1 4 x2 E wawawa Wood Screw No 8 x 1 1 4 Bolt 3 8 x 7 8 insulated Staple 73 Wood Screw Hex Head Screw Clevis Pin No 4 x 1 No 8 x 3 8 dom Quz Bolt ShoulderBolt Hairpin 5 16 x 3 4 5 16x11 16 Cotter o Q 5 16 3 8 Control Components Models SD8000 and SD 9000 0 0 d AT90 Remote Wall Control Control 2 Conductor Wire Rail Strap 8H moz Eus 1 Emergenc ned gency Qm Release Release Cord Tag a Door Bracket Header Bracket Control Components Model SD9500 AT95 3 Button Wall Remote Control Control Page 5 Page 6 SECTION RAIL amp DRIVE SCREW ASSEMBLY PREVENT DAMAGE TO DRIVE SCREWS 1 PLACE POWER UNIT AND RAILS ON CLEAN FLAT SURFACE Fig 1 Use foam packing blocks to support rails Drive screw sections can slide out of rails S X mark Arrange X marks as shown Keep rails level until operator is fully assembled X on rails face same way Middle rail has X at both ends rail has only one X X mark X mark 2 ATTACHRAIL CLAMPS TO END OF POWER UNIT RAIL Fig 2 Actual Size Fasteners L legs rail clamps are down They must face out Use shoulder and nuts Finger tighten only Shoulder Bolt Nut 5 16 x 11 16 5 16 m 3 PUSH DRIVE SCREW FROM Pa MI
4. Installation or Service Question Call Toll Free 1 800 GENIE 1 800 654 3643 L Automatic Garage Door Operator Systems OWNER S MANUAL SD8000 SD9000 25 SD9500 Keep This Manual For Future Maintenance Adjustment Repair U L LISTED FCC APPROVED MIL a E 509500 509000 8000 CONVENIENCE FEATURES A touch of a button controls your Genie Garage Door Operator Pressthe remote control or wall control button Door will open or close Pressthe button while the dooris moving It stops Pressthe button again The door moves the other way Door automatically stops atend of open or close cycle Lights come on when operator starts They turn off automatically 5 minutes after cycle is complete SPECIAL FEATURES OF MODEL SD9500 Operator lights can be used as garage lights Vacation lock prevents operation Remote Control operates three Genie products System Highlights POWERFUL SCREW DRIVE SYSTEM Low speed screw drive never needs adjustment for stretch or wear Genie designed and built the motors used in SD series operators Motors for SD9000 and SD9500 models are 1 2 horsepower SD8000 has a 1 3 horsepower motor Rugged solid state controls deliver long life and dependability Adjusts easily to open doors to 7 6 maximum height Single or double sectional doors One piece track doors jamb or pivot doors Page 2
5. eTop switch controls left button EST Top switch controls left button Center switch controls center button eCenter switch controls center button a Ea Bottom switch controls right button Bottom switch controls right button eS 3 HOLD REMOTE CONTROL NEXT TO CODE SWITCH IN OTHER 3 HOLD REMOTE CONTROL NEXT TO CODE SWITCH IN OTHER PRODUCT PRODUCT 4 SLIDE PRODUCT CODE SWITCHES 1 7 TO MATCH REMOTE CONTROL CODE SWITCHES 1 7 Button Selector Switches dading p Button Center a Button Right Button BATTERY 5 SET PRODUCT CODE SWITCHES 8 AND9 TO SELECT REMOTE CONTROL BUTTON To use LEFT button TECTES Slide Product Switch 8 up TTE ECL A Slide Product Switch 9 up D00008 use RIGHT button Slide Product Switch 8 up Slide Product Switch 9 down use CENTER button Slide Product Switch 8 down Slide Product Switch 9 up 000000049 6 REPLACE REMOTE CONTROL COVER Push top cover section on Insert and tighten screw YOUR REMOTE CONTROL IS READY TO USE 4 SLIDE PRODUCT CODE SWITCHES 1 10 TO MATCH REMOTE CONTROL CODE SWITCHES 1 10 Button Selector Switches Button BATTERY 5 set PRODUCT CODE SWITCHES 11 AND 12 TO SELECT REMOTE CONTROL BUTTON use LEFT button Slide Product Switch 11 up Slide Product Switch 12 up 00000000008 To use CENTER button Slide Product S
6. 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 MOTOR ASSEMBLY PARTS LIST PART NO 243955 24395T 24395U 8132A 8184C 24472A 6199A 24726A 244 25686 24311A 24611A 18394A 24687 18732 242350 8059H 8059G 24373R 8792H 24463R 24467R 24348R 8706E 24412R 25638A 25609A 8657C 243505 24692 255798 24354 24940 256509 25585 25598 210625 245679 19661 196608 256488 25731A 24940A 25575R 25576R 19988A 18004B 24686B 509500 509000 508000 PART COVER SD8000 HEX LOCK NUT WASHER CLUTCH SPRING WOODRUFF KEY WEDGE RING RELUCTOR HUB CLUTCH FACING RETAINING RING SPACER THRUST BEARING WASHER NYLON THRUST BEARING LINER CLUTCH BASE WASHERHEAD SCREW SD9500 SD9000 WASHERHEAD SCREW SD8000 END BELL SPACER SD9500 SD9000 ONLY FIELD ASSEMBLY SD9500 SD9000 FIELD ASSEMBLY SD8000 TERMINAL BLOCK SCREW TRANSFORMER TERMINAL STRIP CIRCUIT BOARD BRACKET SCREW SEQUENCER ASSEMBLY ISR PLUG PANEL AND CASTING ASSEMBLY LIGHT SOCKET HEX HEAD SCREW LENS STRAIN RELIEF PAN HEAD SCREW RELUCTOR POWER CORD THRUST BEARING WASHER THRUST BALL BEARING RECEIVER ASSEMBLY CAPACITOR BRACKET HEX HEAD SCREW ROTOR SD9500 SD9000 ROTOR SD8000 CAPACITOR 509500 SD9000 CAPACITOR SD8000 THRUST BALL BEARING RAIL HARDWARE SECTION PARTS LIST ITEM 150 151 152 153
7. 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 8706 24454R 22438A 19807A 19806A 25651A 8025D 25556U 25556T 18424A 25533A 24121B 18857A 24121C 24048A 25598R 24417A 8665A 19614R 5987F 21123A 21122A 19873B 24121D 19784B 5973Q 19792B 5973K 3359Q 22766R 8091A 22668A 24310R 8091B SD9500 SD9000 SD8000 PART NAME SCREW LIMIT SWITCH ASSEMBLY SHOULDER BOLT SPRING CLIP COLLAR RAIL CLAMP HEX HEAD SCREW RAIL AND SCREW ASSEMBLY SD9500 SD9000 RAIL AND SCREW ASSEMBLY SD8000 BUMPER CARRIAGE STOP HEX FLANGE NUT BUSHING HEX FLANGE NUT HAIRPIN COTTER CARRIAGE FOUR CONDUCTOR WIRE SD9500 TWO CONDUCTOR WIRE 809000 SD8000 WALL CONTROL AND STAPLES SD9000 SD8000 CLEVIS PIN RELEASE CORD RELEASE KNOB STRAIGHT DOOR ARM HEX FLANGE NUT CURVED DOOR ARM HEX HEAD SCREW DOOR BRACKET HEX HEAD SCREW CARRIAGE BOLT BAIL STRAP LAG SCREW 5 16 x 2 HEADER BRACKET WALL CONTROL SD9500 ONLY LAG SCREW 1 4 X 2 Page 35 LIMITED WARRANTY The Genie Company warrants the motor for a period of 5 years for the SD9500 3 years for the SD9000 2 years for the SD8000 All other parts are warranted for 1 year from the date of purchase Who Gets The Warranty This warranty is limited to the consumer who originally purchases the product What Is Covered This limit
8. 5 16 RUE 15 ATTACH EMERGENCY RELEASE KNOB AND CORD Fig 5 knot in end of cord UP Limit Switch Thread cord through knob so knot Gray Wire is inside f Thread cord through hole in lever Tie knot in other end of 1 6 ATTACH EMERGENCY RELEASE TAG Thread wire through hole in lever wire around itself DOWN Limit Switch WA Move to end UU 17 MOVE THE DOWN LIMIT SWITCH Remove twist tie from brown wire bundle Save twist tie for later use Remove brown DOWN limit switch Fully extend brown wire toward end of rail Press wire into groove in top of rail eLoosen screw in DOWN limit switch Move toward end of rail Stop about 1 foot from end of rail Tighten screw Push end of brown wire onto switch tab Bundle excess wire use twist tie wire from SN Carriage DOWN Limit Switch TESTING YOUR OPERATOR 20 CONNECT OPERATOR TEMPORARY POWER SOURCE elf extension cord is used be sure it is lt To Temporary Power Source Grounded Model AT90 Remote Control 18 support UNIT AND RAIL Fig 6 Use foam packing blocks Turn blocks as shown Model AT95 Remote Control 19 SURE CARRIAGE is ENGAGED Pull lever up and toward power unit NOTE Jumper plug under label Do not remove this plug unless infra red Page 10 21 OPERATOR WITH REMO
9. MM NN ARES SAFETY FEATURES Door stops if itmeets an obstacle when opening Door stops if it meets an obstacle when closing and automatically reverses to open For best sensitivity your safety reverse must be adjusted See page 29 Door reverses if close cycle takes more than 21 seconds Door stops in open position If power fails pull emergency knob Door will operate manually FOR ADDITIONAL SAFETY AN OPTIONAL INFRA RED SAFETY REVERSE IS AVAILABLE This puts an invisible beam across the door opening If anything breaks the beam when the door is closing the door stops and reverses to full open position WE HIGHLY RECOMMEND THIS FEATURE AVOID PERSONAL INJURY AND EQUIPMENT DAMAGE READ THESE INSTRUCTIONS BEFORE INSTALLING OPERATOR WARNING RR DOOR SPRINGS ARE POWERFUL They balance the weight of the door Sudden release of spring tension can result in deadly force NEVER TRY TO WORK ON SPRINGS CALL PROFESSIONAL FOR SERVICE WARNING HANDLES AND OTHER DOOR PROJECTIONS CATCH CLOTHING Remove all handles Remove all ropes Remove all hooks and hangers Remove all decorative or security items mounted on door Do not mount anything on garage door Keep people and pets away from door when it is moving WARNING GARAGE DOORS ARE HEAVY Stay out from under raised doors Donotallow childrento play under raised doors Do not stan
10. grounded outlet Ed N WARNING Green wire to green screw not remove grounding prong from power cord plug 0 ELECTRICAL SHOCK 4 REPLACE POWER UNIT COVER HAZARD Do riot use an extension cord to supply permanent power to operator Slide straight on Disconnect electrical power Tighten 4 screws Fig 28 before working on operator Have a professional electrician install an approved outlet 2 REMOVE EXISTING POWER CORD FROM POWER UNIT Remove power unit cover Loosen four screws do not remove Slide cover straight back Disconnect three power cord wires Pry out strain relief plug Remove power cord SECTION IX ADJUST SAFETY REVERSE FOR MAXIMUM SAFETY ADJUST YOUR GENIE SO THAT THE MINIMUM FORCE NEEDED TO OPERATE DOOR IS USED WARNING 2 CLOSE AND OPEN DOOR TIGHTEN ADJUSTING NUT 1 2 4 TEST SAFETY REVERSE Use wall control TURN AT A TIME Open door DISCONNECT POWER TO Use safety reverse adjusting tool Use wall control OPERATOR BEFORE MAKING If door does not completely close and Use screwdriver Place foam packing block or card ANY ADJUSTMENTS open go to step 3 Stop adjustments when door board box in center of doorway operates reliably Close door If door completely closes and opens DO NOT OVERTIGHTEN NOTE Be sure door is fully loosen the nut one turn at a time until DOOR MUST STOP AND REVERSE open and carriage is engaged door no
11. longer completes the close TO OPEN POSITION and open travel Go to step 3 DOOR MUST NOT CRUSH FOAM 1 EOCSEN ADJUSTING NUT BY NOTE if door stops and does not BOX TURNING COUNTERCLOCKWISE 3 respond to controls power unit is TURNS T overheated This is normal Wait DO THIS TEST MONTHLY Use safety reverse adjusting tool about 20 minutes before continu Use screwdriver to keep threaded ing adjustment shaft from turning Screwdriver Safety Reverse Adjusting Tool Page 29 30 SECTION X USING YOUR REMOTE CONTROL MODEL AT90 ATTACH VISOR CLIP TO REMOTE CONTROL Slide long leg of clip into slot Clip will lock in place For maximum range point remote control at door MODEL AT95 ATTACH VISOR CLIP TO REMOTE CONTROL Spread wire ends apart Insert wire ends in holes in sides of remote control Clip can be inserted up or down For maximum range point remote control at door LOST OR STOLEN ADDITIONAL BATTERY REPLACEMENT REMOTE CONTROLS REMOTE CONTROLS Your remote control is battery powered ORDER A REPLACEMENT WHERE YOU ORDER EXTRA REMOTE CONTROLS WHERE Remove screw from back of remote control BOUGHT YOUR OPERATOR YOU BOUGHT YOUR OPERATOR Open to expose battery Check operator cover for model number Check back of remote control for model number Install new battery in same position Use name brand 9 volt transistor battery Ord
12. operator terminals Check connections at wall control Motor may be overheated Wait 20 minutes and try again Check staples wire from power unit to wall control If they cut into insulation they can short wires If wire is cut replace it Someone nearby may have selected the same personal code Change your code See Section VI Check DOWN limit switch setting See Section IV Check safety reverse adjustment See Section IX If door has infra red safety reverse check for light beam obstruction Check code settings on remote control and power unit They must be identical See Section VI If one remote control works and another doesn t check battery code setting and frequency of non working unit PROBLEM Remote control has less than 25 feet operating range Doorstarts up butstops before it s completely open Operator runs but door does not move Door will only run open Noisy operation SOLUTIONS Relocate remote control inside car Point remote contro at door Replace battery Do not attempt to retune radio controls Be sure door is in good repair properly lubricated and balanced Check UP limit switch setting See Section IV Check safety reverse adjustment See Section IX Make sure carriage is engaged Check safety reverse adjustment See Section IX Be sure ISR plug is in place under label on front of power unit See NOTE page 10 Be sure all fast
13. CTRICAL SHOCK HAZARD UNIT Strip 2 of jacket from wire Strip 1 2 insulation from each wire SHOCK HAZARD 1 PREPARE WIRES FOR POWER Be sure power cord is unplugged UNIT Before dttaehihg any wires Strip 1 2 insulation from each wire Be sure power cord is unplugged before attaching any wires 2 ATTACH WIRES TO POWER UNIT Fig 23 White wire to terminal 1 Black wire to terminal 2 Yellow wire to terminal 3 Green wire to terminal 4 Be sure wire ends do not touch each other Be sure wire ends do not touch other terminals Be sure wire ends do not touch each other Be sure wire ends do not touch other terminals 2 ATTACH WIRES TO POWER UNIT Fig 21 Attach one wire to terminal 1 Attach other wire to terminal 2 WARNING MOVING DOORS CAN INJURE PEOPLE OR PETS Mount wall control Where door can be seen Out of reach of children Where user cannot stand under or near moving door FOR MAXIMUM SAFETY Show everyone who will use operator how to do it safely Operate door only when it s fully visible Donot operate door when anyone is in area Do not allow anyone to run under moving door Do not allow children or pets to play under door not let children play with controls Actual Size Fastener DE yat Wood Screw No 4x 1 3 SELECT A LOCATION FOR THE WALL CONTROL Route wire from power unit to wall control location Staple wire to c
14. DDLE RAIL TOWARD POWER Collar UNIT RAIL Fig 3 Collar Push out approximately 2 supECOLLAROVERENDOF 5 ENGAGEDRIVESCREWHOOKS SNAPSPRINGCLIPON MIDDLE MIDDLE RAIL DRIVE SCREW middle drivescrewasrequired RAIL DRIVE SCREW AS SHOWN Join hook sections Slide collar over joint 7 SLIDE MIDDLE RAIL BETWEEN RAIL CLAMPS Insert shoulder bolts and nuts Tighten all four nuts securely Actual Size Fasteners Fig 3 Push Drive Screw from Middle Rail Shoulder Bolt Nut 5 16 x 11 16 5 16 7 CONNECTING END RAIL AND SCREW SECTIONS 8 ATTACH RAIL CLAMPS TO OTHER END OF MIDDLE RAIL Fig 4 L legs on rail clamps are down They must face out Use shoulder bolts and nuts Finger tighten only 9 PUSH DRIVE SCREW FROM END RAIL TOWARD MIDDLE RAIL Push out approximately 2 Fig 4 End Rail Attachment Actual Size Fasteners Shoulder Bolt Nut 5 16 x 11 16 5 16 M Nee Collar Collar 10 SLIDE COLLAR OVER END 11 ENGAGE DRIVE SCREW OF END RAIL DRIVE SCREW HOOKS end drive screw as required Join hook sections Slide collar over joint 13 SLIDE END RAIL SECTION BETWEEN CLAMPS insert shoulder bolts and nuts Tighten all four nuts securely 1 2 SNAP SPRING CLIP ON END RAIL DRIVE SCREW AS SHOWN 14 ATTACHRAIL STRAP TO RAIL Insert bolts and nuts Tighten nuts securely Actual Size Fasteners Bolt Nut 5 16 x 3 4
15. Establishing Center Line Li ne V ATTACH HEADER BRACKET Either mounting method is acceptable Use at least 2 lag screws Do not fasten to wall Particle board VERTICAL MOUNTING Place bracket so and bottom holes 3 4 to right of line V Bottom hole is on line H Mark hole positions holes at marked Drill 7 32 positions Fasten bracket to header with lag screws WARNING HEADER BRACKET MUST BE FASTENED TO GARAGE FRAMING Plaster Other such materials HORIZONTAL MOUNTING Place bracket so hole is on line V Bottom holes are on line hole positions eDrill positions 7 32 holes at marked Fasten bracket to header with lag screws Line V Line Actual Size Fastener Lag Screw 5 16 x 2 INSTALL DOOR BRACES CAUTION FAILURE TO PROPERLY BRACE DOOR MAY RESULT IN DAMAGE TO DOOR Some doors require bracing before mounting an operator This includes doors made of fiberglass masonite lightweight wood Contact door manufacturer distributor Ask for bracing instructions for an automatic door operator THE GENIE COMPANY IS NOT RESPONSIBLE FOR DOOR DAMAGE DUE TO IMPROPER BRACING INSTALL DOOR BRACKET Fig 14 Place door bracket on line V on top of door hole locations Drill 5 32 pilot hol
16. L Fig 24 White wire under screw head W Black wire under screw head Yellow wire under screw head Y Green wire under screw head G MOUNT WALL CONTROL WITH WOOD SCREWS Fig 24 7 PLACE CAUTION LABEL NEAR CONTROL Read the label now Make certain everyone reads and follows CAUTIONS Page 23 SECTION VI SETTING PERSONAL CODE IF YOU HAVE THIS KIND OF REMOTE CONTROL FOLLOW THESE DIRECTIONS CENE One Button Remote Control Model AT90 Left Button M Center Button NOTE For maximum security set your personal code Do notleave all code switches at factory setting IF YOU HAVE THIS KIND OF REMOTE CONTROL FOLLOW THESE DIRECTIONS Right Button Three Button Remote Control Model AT95 code 1 REMOVE REMOTE CONTROL COVER Remove screw from back Pull cover sections apart 2 SLIDE THREE 3 ORMORE CODE SWITCHES TO SET YOUR PERSONAL CODE Fig 25 Use ball point pen or small screwdriver Slide firmly to one end of slot or other 1 REMOVE REMOTE CONTROL COVER Remove screw from back Pull cover sections apart 2 LOOK AT THETWO GROUPS OF SWITCHES HOLD REMOTE CONTROL NEXT TO Fig 26 OPERATOR CODE SWITCHES Fig 25 Group of 10 Code Switches Group of 3 Button Selector Switches NOTE For maximum security set your personal notleave all code switches at factory setting 3 SLIDE THREE 3 OR MORE CODE
17. Page 19 20 10 ESTABLISH POWER UNIT NOTE Door arms supplied may MOUNTING HEIGHT not be long enough for some Measure distance from door bracket installations If you are not able to clevis pin to floor close your door after completing Subtract 1 Step 10 you will require a longer door arm An extension kit can be purchased through GENIE by Calling 1 800 OK GENIE Lower power unituntil carriage clevis pin is this height Temporarily support operator inthis position NOTE When opening door must not pass level position And Subtract Lower 1 Power Unit Until Clevis Pin Is This Height 11 mount POWER UNIT Check the illustrations below Decide which mounting method you will use WARNING Mounting material must be fastened to garage framing DO NOT FASTEN TO dry sparticle board plaster eother such materials Parts are supplied for STRAP MOUNTING method only NOTE Garage constructions differ You may have to modify the basic procedure You may need additional materials Read all instructions completely Determine your needs Secure all additional materials before you proceed Actual Size Fasteners Bolt Lag Screw 5 16 x 2 Conduit Method STRAP MOUNTING Attach straps to power unit Use bolts and nuts Finger tighten only Cross straps halfway between power unit and overhead support Use bolt an
18. SWITCHES TO SET YOUR PERSONAL CODE Fig 26 Use ball point pen or small screwdriver Slide firmly to one end of slot or other 4 LEAVE ALL THREE 3 BUTTON SELECTOR SWITCHES AT 12 SIDE Fig 26 Selector Switches Slide Switches To Set Your Personal Slide Code Switches 1 10 To Set Your Own Personal Code Code Switches Slide Code 1 12 Switches 1 10 In Same to same position as remote Fig 26 control 4 sLIDE OPERATOR CODE SWITCHES TO MATCH REMOTE CONTROL CODE SWITCHES Use ball point pen or small screwdriver Slide firmly to one end of slot or other 5 REPLACE REMOTE CONTROL COVER Push cover sections firmly together Insert and tighten screw YOUR REMOTE CONTROL IS READY TO USE 5 HOLD REMOTE CONTROL NEXT TO OPERATOR CODE SWITCHES Fig 26 6 SLIDE OPERATOR CODE SWITCHES 1 10 TO MATCH REMOTE CONTROL CODE SWITCHES 1 10 Code switches 11 and 12 will be set later Use ball point pen or small screwdriver Slide firmly to one end of slot or other 7 SETTING OPERATOR CODE SWITCHES 11 AND 12 These switches determine which push button on remote control makes operator work To use Left button to work door Leave Switch 11 at right Leave Switch 12 at right To use Center button to work door Slide Switch 11 to left end of slot Leave Switch 12 at right To use Right button to work door Leave Switch 11 at right Slide Switch 12 to left end of slot
19. TE CONTROL Use left button for Model AT95 remote control At first push of button carriage will Move to UP limit switch Press remote control button again Carriage will Move to DOWN limit switch Press remote control button again Carriage will Move to UP limit switch This positions carriage for installa tion IF THIS DOES NOT HAPPEN CALL 1 800 OK GENIE BEFORE PROCEEDING 22 UNPLUG OPERATOR WE HIGHLY RECOMMEND INSTALLING THE OPTIONAL INFRA RED SAFETY REVERSE This puts an invisible beam across the door opening If anything breaks the beam when the door is closing the door stops and reverses to full open position WHAT TYPE OF DOOR DO YOU HAVE Look at the drawings below They tell you where to find the installation instructions you need Track Operated Door Trackless Door SEE SECTION Il SEE SECTION III Sectional Door 1 Piece Door 1 Piece Door With Curved Track Hardware With Horizontal Track Hardware 1 Piece Door Pivot Type Hardware Jamb Type Hardware No Track No Track EY IUPTPPIPPYS Straight Track Horizontal Only Page 11 Page 12 SECTION ll INSTALLATION ON TRACK OPERATED DOORS WARNING GARAGE DOOR SPRINGS ARE POWERFUL They balance the weight of the door Sudden release of spring tension can result in deadly force NEVER TRY TO WORK ON SPRINGS CALL A PROFESSIONAL FOR SERVICE WARNING HANDLES AND OTHER DOOR PROJECTIONS CAN CATCH CLOTHING
20. TO DOOR Some doors require bracing before mounting an operator This includes doors made of fiberglass metal emasonite elightweight wood Contact door manufacturer or dis tributor Ask for bracing instruc tions requiredfor an automatic door operator THE GENIE COMPANY IS NOT RESPONSIBLE FOR DOOR DAMAGE DUE TO IMPROPER BRACING Top of Door Carriage Bolt 1 4x 2 INSTALL DOOR BRACKET Fig 10 NOTE Door should be closed for this step Bracket can be installed with leg up or down Place door bracket on line V inside of door as shown position below brace eno lower than top rollers Mark hole locations Drill 1 4 holes completely through door Fasten bracket to door with 3 carriage bolts Insert bolts from outside Install and tighten nuts securely Line V Actual Size Fasteners Qu Nut 9 INSTALL DOOR ARMS Fig 11 Attach straight door arm to carriage Slip arm into slot at bottom of carriage as shown Secure with clevis and hairpin cotter Attach short end of curved door arm to door bracket as shown Slip short end into slot in door bracket Secure with clevis and hairpin cotter O O O O O 0000000 Clevis Pin 1 4 Hairpin Cotter Emergency Release knob down to release carriage Slide carriage toward closed door Stop carriage 8 to 10 from door Join arm sections Fig 12 Use two bolt
21. d nut to fasten straps Tighten all three nuts securely overhead support through one hole in each strap Bend strap ends if necessary 7 32 pilot holes Fasten to overhead support Use lag screws Remove temporary support DO NOT PLUG POWER CORD INTO OUTLET 12 SECTION IV PAGE 22 Lumber Method Page 21 rage lt lt SECTION IV ADJUSTING LIMIT SWITCHES 1 Apuusr boww LIMITSWITCH Excess 2 ADJUST UP LIMIT SWITCH Wire Power Unit Excess Gray Brown Wire Fig 19 Fig 20 Be sure carriage is released Fully open door by hand Close door by hand To begin adjustment limit switch To begin adiustment limit switch must be between carriage and must be between carriage and powerunit If not move limit switch Move limit switch until arm overlaps carriage by about 1 Tighten screw Slight adjustment may be needed later Bundle excess wire use twist tie rail strap If not move limit switch Move limit switch until arm overlaps carriage by about 1 Tighten screw Slight adjustment may be needed later Bundle excess wire use twist tie SECTION V INSTALL WALL CONTROL IF YOU HAVE THIS WALL CONTROL IF YOU HAVE THIS WALL CONTROL FOLLOW THESE DIRECTIONS FOLLOW THESE DIRECTIONS Q WARNING WARNING UNINTENTIONAL OPERATION POSSIBLE ELECTRICAL ES UNINTENTIONAL OPERATION 1 PREPARE WIRES FOR POWER POSSIBLE ELE
22. d under moving doors Do not try to run under moving doors Do not to operate a door with a broken spring Do not try to operate a door with worn or damaged hardware KEEP YOUR DOOR IN GOOD REPAIR CALL PROFESSIONAL FOR SERVICE WARNING IMPROPER OPERATION CAN INJURE PEOPLE OR PETS FOR MAXIMUM SAFETY Mount wall control of reach of children Where individual cannot stand under or near moving door Show everyone who will use operator how to do it safely Operate door only when it s fully visible Do notoperate door when anyone is in area Do not allow anyone to run under moving door Do not allow children or pets to play under door not let children play with controls CHECK SAFETY REVERSE FUNCTION MONTHLY SEE PAGE 29 WARNING ELECTRICAL SHOCK HAZARD HIGH VOLTAGE APPLIED TO OPERATOR Improper wiring can result in severe electrical shock or death eAttach power cord only to a properly grounded outlet Do not remove grounding prong from power cord Do not use an extension cord to supply permanent power to operator Have a professional electrician install an approved outlet Check your local building codes Some codes require direct wiring to a branch circuit Have a profes sional electrician install circuit and wire operator See instructions on page 28 CAUTION DOOR BRACING Some doors require bracing before mounting an operator This incl
23. ed warranty covers defects in workmanship and material What Is Not Covered This limited warranty does not cover batteries installation or damage resulting from accident misuse or abuse lack of proper maintenance affixing of attachments provided with the product or loss of parts IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES NOR FOR ANY DAMAGES RESULTING FROM MISUSE OR MODIFICATION OF THIS PRODUCT How To Obtain Service 1 Call the Genie Consumer Connection toll free 1 800 OK GENIE 1 800 654 3643 Trained Genie representatives will assist you in diagnosing the problem and supplying you with the required parts for do it yourself repairs 2 You may also obtain in warranty Service by returning this product postage prepaid to Service Dept TheGenie Company 22790 Lake Park Boulevard Alliance Ohio 44601 In warranty products returned to the Service Department will be repaired with no charge for either parts or labor and will be returned to you postage prepaid Please include brief statement indicating date and place of purchase and the nature of the problem 3 You may also obtain in warranty service from Genie authorized dealers listed inthe enclosed directory or under the door section of your yellow pages Genie will provide in warranty parts at no charge however these dealers are independent businessmen and may render a bench o
24. eiling and wall Drive Staples just tight enough to hold wire PREPARE WIRE FOR WALL CONTROL Strip 1 2 insulation from each wire 5 ATTACH WIRE TO WALL CONTROL Fig 22 Attach one wire under top screw head eAttach other under bottom screw head 6 MOUNT WALL CONTROL WITH WOOD SCREWS Fig 22 7 MOUNT CAUTION LABEL NEAR CONTROL Read the label now Make certain everyone reads follows CAUTIONS Fig 29 YELLOW E m D WARNING MOVING DOORS CAN INJURE PEOPLE OR PETS Mount wall control Where door can be seen Out of reach of children Where user cannot stand under or near moving door FOR MAXIMUM SAFETY Show everyone who will use operator how to do it safely Operate door only when it s fully visible not operate door when anyone is in area Do not allow anyone to run under moving door Do not allow children or pets to play under door not let children play with controls Whi E ite _ 7 Yellow Green Actual Size Fastener Wood Screw No 8 x 1 1 4 3 SELECT A LOCATION FOR THE WALL CONTROL Route wire from power unit to wall control location Staple wire to ceiling and wall Drive staples just tight enough to hold wire 4 PREPARE WIRE FOR WALL CONTROL Strip 2 of jacket from wire Strip 1 2 insulation from each wire D ATTACH WIRE TO WALL CONTRO
25. eners are tight Be sure door is in good repair properly lubricated and balanced Lubricate drive screw Use Only Mobil SHC 32 Lubriplate Low Temp sLubriplate Aero Other lubricants may damage your operator TEST SAFETY REVERSE MONTHLY SEE SECTION IX Page 31 32 WIRING DIAGRAM HIGH VOLTAGE POWER APPLIED TO MOTOR Improper wiring can result in severe electrical shock or death Disconnect power before removing cover from operator Electrical testing and service must be done only trained YELLOW professionals MOTOR OPTIONAL jore em eec 1 INFRA RED SAFETY REVERSE PROTECTOR 2 TERMINAL BLOCK CAPACITOR REVERSE OPTION IS NOT INSTALLED BLACK GREEN X CABLE TO WALL POWER PUSHBUTTON CORD 509000 508000 DNE 5 N AN i t 1 1 I I CABLE TO WALL MZ CONSOLE 5096000 SEQUENCER LIGHT lav IBK lon z CONNECTOR CONNECTOR WHITE gt BLUE OPEN LIMIT RELUCIOR SWITCH WHITE A BLUE CLOSED LIMIT SWITCH RAIL HARDWARE COMPONENTS Models SD8000 SD9000 SD9500 See Page 35 For Parts Identification Page 33 0059695 0006 8 0008 2 A18N3SSV HOLOW 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123
26. er Model AT90 if your operator is Model SD8000 or SD9000 Order Model AT95 if your operator is Model BE SURE TO SET YOUR PERSONAL CODE SD9500 See Section VI FOR MAXIMUM SECURITY CHANGE YOUR PERSONAL CODE SETTING See Section VI a SECTION XI MAINTENANCE AND TROUBLESHOOTING WARNING GARAGE DOOR SPRINGS ARE POWERFUL GARAGE DOORS ARE HEAVY They balance the weight of the door Sudden release of spring tension can Stay out from under raised doors result in deadly force not allow children to play under raised doors not stand under moving doors Do not run under moving doors Do not try to operate a door with a broken spring Do not try to operate a door with worn or damaged hardware NEVER TRY TO WORK ON SPRINGS KEEP YOUR DOOR IN GOOD REPAIR CALL A PROFESSIONAL FOR SERVICE CALL A PROFESSIONAL FOR SERVICE USE THIS GUIDE TO CORRECT PROBLEMS WITH YOUR DOOR OPERATOR IF ONE OF THESE SOLUTIONS DOESN T WORK PROBLEM Operator does not run from wall control Door starts for no reason Door starts down then stops before it s closed Door starts down then stops and goes back up Operator works from wallcontrol butnotfrom remote control CALL 1 800 OK GENIE 1 800 654 3643 SOLUTIONS Check the power source Plug a lamp into outlet used for operator If lamp works power source is OK If not check fuse or circuit breaker elf power is OK connections at
27. es Fasten bracket to door with lag screws Line V Fig 14 Installing Door Brack Actua Size Fastener Top of Door Lag Screw 14x2 Page 17 6 ATTACH OPERATOR TO x HEADER BRACKET Fig 15 Ha Insert threaded end of rail strap Size Fastener through header bracket hole Place foam packing block under power unit Install nut Finger tighten only Nut 5 16 Finger Tight Only Header Bracket 2 CY SN amp LLIN AL LAL iL Header D Door Bracket 4 Door Operator Protected by SS 7 Foam Packing Block 7 RAISING POWER UNIT Fig 16 Support power unit at least 7 1 2 feet above floor Use L adder Foam packing blocks Wood Open door carefully Center operator over line V on door Page 18 At Least 7 1 2 Feet Fig 16 Haising Power 8 JOIN DOOR ARMS Fig 17 INSTALL ASSEMBLED DOOR Overlap arms by two 2 holes ARMS Fig 18 Tree eee Attach straight end of assembled door arms to door bracket Slip arm into slot in bracket Secure with clevis pin and hairpin cotter Pull emergency release cord down to release carriage eAitach curved end of arm to carriage Slip curved end into slot in carriage Secure with clevis pin and hairpin cotter Actual Size Fasteners Bolt 3 8 x 7 8 Actual Size Fasteners Cus 34 Hairpin Cotter Clevis Pin
28. operator should be Parts are supplied for STRAP MOUNTING method only levelifpossible If necessary power unit may be mounted lower NOTE Garage constructions STRAP MOUNTING However mounted door must not WARN S differ You may have to modify the Attach straps to power unit touch rail as it moves Mounting material must be basic procedure You may need Use bolts and nuts RT fastened to garage framing additional materials Read Finger tighten only Raise andsupportpower unitabove po NOT FASTEN TO instructions completely Determine Cross straps halfway between door tracks dry wall your needs Secure all additional power unit and overhead support Open door particle board materials before you proceed Useboltand nutto fasten straps Set operator on door plaster ee Tighten all three nuts securely Level operator with blocks other such materials Mark overhead supportthrough one Be sure operator is on door center hole in each strap line Line V Bend strap ends if necessary Drill 7 32 pilot holes Fasten to overhead support Use lag screws Remove blocks X supporting operator Close door NOT PLUG POWER CORD INTO OUTLET Lag Screw 5 16 x 2 Support With Foam Packing Blocks or Wood Conduit Method mm Lumber Method 7 INSTALL DOOR BRACES CAUTION FAILURE TO PROPERLY BRACE DOOR MAY RESULT IN DAMAGE
29. r service call charge for their services Genie will not be responsible for these charges Legal Remedies This warranty gives you special legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages limitations on how long any implied warranty may last so the above exclusions andlimitations may not apply to you FILL IN AT TIME OF INSTALLATION RETAIN FOR YOUR RECORDS GENIE GARAGE DOOR OPERATOR WARRANTY INFORMATION Page 36 Date Purchased 2 7 9 Operator Serial No Operator Model 9 P 9570 c Dealers Name pu Pee Cm fece m Address City State ZIP Code Phone CORRESPONDENCE WITH FACTORY MUST INCLUDE SERIAL NUMBERS THE GENIE COMPANY SERVICE DEPT ALLIANCE OHIO 44601 KEEP THIS FOR YOUR RECORDS Po Box 2Y wl ALL IR Mew Lio quio The Genie Company Alliance Ohio 44601 ER a SN NUUS ANS WM MM e PRO TECH XTENDED WARRANTY PROGRAM The Genie Company will double the Standard Limited Warranty to cover all defects in workmanship and material on the motor from date of purchase PRODUCTS COVERED AA Genie Garage Door Operator Series SD8000 Extended to 4 Years SD9000 Extended to 6 Years SD9500 Extended to 10 Years COST No additional Cost HOW TO ENROLL Completely fill out and retu
30. ring 2 5 Mark Header Here Or Above Spring Add 2 1 2 Minimum High Point Of Door Travel x Door Track Header gt AS ATTACH HEADER BRACKET Either mounting method is acceptable Use at least 2 lag screws WARNING HEADER BRACKET MUST BE FASTENED TO GARAGE FRAMING Do not fasten to Dry wall Plaster Particle board Other such materials 3B HORIZONTAL MOUNTING VERTICAL MOUNTING 4 ATTACH OPERATOR TO HEADER BRACKET Fig 9 Insert threaded end of rail strap through header bracket hole Place foam packing block under power unit Install nut Finger tighten only Actual Size Fastener Nut 5 16 Finger Tight Only Place bracket so Top and bottom holes are 3 4 to right of line V Place bracket so hole is on line Bottom holes are on line H Bottom hole is on line hole positions Mark hole positions 7 32 holes at marked H 7 32 holes at marked positions eader positions Fasten bracket to header with lag Fasten bracket to header with lag Screws Screws Line V Line V Line H Actual Size Fastener Operator Protected by Foam Packing Block Lag Screw 5 16 x 2 Page 13 14 LEVEL OPERATOR MOUNT POWER UNIT Check the illustrations below Decide which mounting method you will use NOTE The
31. rn the warranty registration sheet enclosed in this manual TERMS AND CONDITIONS IAS S C An All other terms and conditions of the Standard Limited Warranty apply VT Failure to return a completed registration sheet will void this offer RNa TT aoe D Nr 7 SON We t 72 ZZ BESSER EE tee SN a7 P od 2822892 W lt 4 m rad u y E a 3
32. s and nuts Use holes as far apart as possible Slide carriage back and forth as needed to align holes Tighten nuts securely 10 coroskcrioN iv PAGE 22 Bolt 3 8 7 8 15 16 SECTION INSTALLATION ON SINGLE PIECE DOORS WARNING 1 ESTABLISH CENTERLINE OF DOOR AND 2 ESTABLISH HEADER BRACKET POSITION HEADER Fig 13 Fig 13 Close door Measure 15 to 20 up line V from top of closed GARAGE DOOR SPRINGS ARE POWERFUL Measure door width Mark center door P They balance the weight of the door Sudden BIA Vertical Macs ton horizontal line H across line V at this 3 Ini release of spring tension can result in deadly force on top of door up header about 20 ine V NEVER TRY TO WORK SPRINGS i CALL A PROFESSIONAL FOR SERVICE Top of Door Door Heade WARNING 15 to 20 HANDLES AND OTHER DOOR PROJECTIONS CAN CATCH CLOTHING Remove all handles Remove ropes Remove all hooks and hangers Remove all decorative or security items mounted on door Keep people and pets away from door when it is moving CAUTION AVOID DAMAGE TO OPERATOR AND VEHICLES Inside of Door Be sure emergency release cord doesn t catch on roof carrier or other vehicle parts Operator must be mounted 7 feet or more above garage floor Emergency release knob must be 6 feet above garage floor Fig 13
33. udes doors made of fiberglass emasonite metal slight weight wood Contact door manufacturer or distributor for instructions CAUTION AVOID DAMAGE TO YOUR OPERATOR AND DOOR Door locks can prevent proper operation Remove or disable all locks and locking hardware before installing operator Remove all hardware that projects from the door INSTALL OPERATOR ONLY ON PROPERLY WORKING DOOR BEFORE INSTALLATION 1 Inspect door Look for wear at pivot joints and bearings Have a professional repair or replace any items that are Missing Rusted worn or damaged 2 Be sure door is in good repair properly lubricated and balanced NEVER TRY TO WORK ON SPRINGS CALL A PROFESSIONAL FOR SERVICE Page 3 TOOLS REQUIRED TO INSTALL YOUR OPERATOR oe Adjustable Wrench C W Hacksaw E Tape Measure RE ecc Drill and Drill Bits Straight Edge Hammer S GSSSSSSC Screwdriver Pliers Stepladder PARTS IDENTIFICATION _ Lens Release Knob Door Arms Collar Spring Clip Safety Reverse Adjusting Tool REDUCE RISK OF IM JURY NLY WHEN VIEW AND FREE Wall Control CAUTION Label Limit Switches Middle Rail amp Drive Screw Carriage End Rail amp Drive Screw ypes of Fasteners NOTE In each installation step ACTUAL SIZE fasteners are shown Place fastener on picture to check size
34. witch 11 down 000 Imm A Slide Product Switch 12 up use RIGHT button Slide Product Switch 11 up Slide Product Switch 12 down Viti 6 REPLACE REMOTE CONTROL COVER Push top cover section on Insert and tighten screw YOUR REMOTE CONTROL IS READY TO USE Page 27 SECTION VII INSTALL LIGHT BULBS AND LENS EZB 1 INSTALL BULBS IN BOTH LIGHT 2 INSTALL LENS Fig 27 SOCKETS Fig 27 Place two hooks in slots Use bulbs rated for Swing lens up Insertscrews andtighten securely UNPLUGGED Rough Service Vibration Do not use bulbs larger than 60 Appliance watts Do not use light sockets for other purpose Actual Size Fastener Screw No 8 x 3 8 SECTION VIII CONNECT OPERATOR TO POWER WARNING ELECTRICAL OUTLET PERMANENT WIRING Materials Not included 1 PLUG OPERATOR POWER ELECTRICAL SHOCK HAZARD HIGH CORD INTO GROUNDED 1 CHECK your LOCAL 3 CONNECT BRANCH CIRCUIT TO APPLIED TO OPERATOR OUTLET Fig 28 BUILDING CODES OPERATOR Some codes require direct wiring Remove 7 8 diameter knock out Improper wiring can result in Grounded to a branch circuit from power unit severe electrical shock or death Outlet Have a professional electrician Install suitable entrance bushing install circuit and wire operator White wire to silver terminal Attach power cord only to Black wire to brass terminal properly
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