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Genie 106730 User's Manual

1. D Qo TIME DELAY RELAY Modification note 132 8 5 Bt ANALOG O JOYSTICK MODULE 45 3 D2 ANALOG 1 NC V 5 DIG IN 3 NC Replace two position terminal strip 45 and use 74911 e four position terminal strip in its place Use the 6 6 7 E1 NOTUSED name plate from the old two position terminal E2 NOT USED CR46 NOT USED Add three Genie P N 45762 6 amp 200 PIV diodes in EI DIG INO the position shown in the schematic F2 DIG IN 1 GENERATOR ON TB31 reso 4 DIGIN2 V SX Controller 9 9 7 8 she SEG roce m RT ferd OT OCENE nt Pr P r F Fn te ET ee w o gt A A e sa 04 8 2 gt 2 2 8 8 E a g n a 26 2 a E h 2 R 8 Part No 106730 Welder Supplement July 2004 200 Schematics and Hose Drawings Figure Rev Description 201 1 A Electrical Schematic 200 Schematics Hose Drawings July 2004 Figure Rev Description 202 1 A S 60 and S 65 Hoses and Fittings FUNCTION MANIFOLD 1 WELDER MANIFOLD 1 Lo 4 apy M IN LEGEND Hp A FITTING 0 031 lt gt ASSEMBLY i y W Ms lt C gt CONNECTOR 4 270PSI Q 3 5 GPM 21 G1 1 1
2. WELDER MANIFOLD 1 1 1 4 L EE i LEGEND 1 Hp 1 A FITTING 0 031 i MEN lt gt HOSE ASSEMBLY i i i AT ye Wer pitaa lt gt CONNECTOR __ 270 PSI 3 5 GPM 21 GPM G1 1 1 HYDRAULIC ROTARY COUPLER 1 12 5 KW GENERATOR Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 203 1 5 40 and 5 45 Hoses and Fittings Rev A Part No Description Qty 1 102313 2726 Hose Assembly Components Genie part numbers 48841 48845 and 94358 24 inches 1 48977 Fitting 2 67371 Fie 1 4 31070 3750 Hose Assembly Components Genie part numbers 48827 48836 and 48756 35 inches 1 5 102313 2926 Hose Assembly Components Genie part numbers 48841 48845 and 94358 26 inches 1 N 6 48959 F N 2 7 48933 Sule 1 8 48963 Fitting ioco SZA coo 2 9 48960 Fitting 4 10 102312 2088 Hose Assembly Components Genie part numbers 48841 102311 and 94358 18 inches 1 11 94374 5030 Hose Assembly Components Genie part numbers 48841 48846 and 94358 Q 48 inches 2 12 102312 2388 Hose Assembly Components Genie part numbers 48841 102311 and 94358 21 inches 1 13 49143 7529 Hose Assembly Components Genie part numbers 48822 48827 and 48756
3. den aneo HOSE END FEMALE SWIVEL SEAL LOK 489004 6 F5OLO SW 0350RI CONNECTOR STRAIGHT THREAD TO ORFS 48842 11043 12 12 HOSE END MALE SEAL LOK W 035 ORI 48843 1J143 12 12 HOSEEND 90 FEMALE SWIVEL SEALLOK 48902 16 1 AOEAG S ELBOW 90 LONG FEMALE PIPETO 48844 1J543 12 12 HOSE END 902 FEMALE SWIVEL SEALLOK STRAIGHT THREAD 48845 1743 12 12 HOSE END 45 FEMALE SWIVEL SEALLOK 2995 LEES NIPRLERIRE 48846 1J943 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK PO FOOLS ELBOW 90 STRAIGH I THBEADTOORFS NOSEE B EEE 48905 4F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48848 10543 12 12 HOSE END MALE STRAIGHT THREAD 4856 TRES RUN TRE STRAIGHT THREAD 48849 1JC71 12 12 HOSE END FEMALE SWIVEL SEAL LOK OW ASOLO STRAIGHT THREAD TOORFS 48850 1JS71 12 12 HOSE END FEMALE SWIVEL SEAL LOK 40909 RELOS RUN TEE SWIVEL NUT ORES 48851 1171 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK 40909 4 WACO WENE S S RUM TEES BULKHEAD ORES ARS SPA HOSE END A FEMALESWIVELSEALTOK 489104 GTX S W 0300RIFIC CONNECTOR FEMALE PIPE TO FLARE TUBE aes GHANA HOSEEND SANE SEALS 48911 4 6C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS WBA GERE fen 48912 4 6F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS ABE EE Per ET 489134 6 F5OLO SW 0300R CONNECTOR STRAIGHT THREAD TO ORFS 48856 1171 16 16 HOSE END 90 FEMALE SWIVEL SEALLOK 70 030981 PA rer H SE END 60 EEMALE SWIVEL SEALLOK 48914 4 8F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS NE NER 48915 6C5OLO S ELBOW 90 STRA
4. 2 4 101731P Receptacle Bracket 1 4828 Nylock Nut 3 8 16 5397 Flat Washer 3 s inch 106044 U Bolt 3 8 16 x 4 5 18666 Rubber Cushioned Clamp ASIN ae s dert E 3 6 106109 Welder 1 101701 Welder Mount Support 1 106044 U Bolt 3 8 16 x 4 4828 Nylock Nut 3 8 16 5397 Flat Washer 3 8 inch 106043 Security Screw 5 16 18 x 1 inch 6782 Nylock Nut 5 16 18 7 101525 Welder Invertec 1 106275 Welder Leads Assembly includes both cables 106183 Fuse 6A 250V 106141 Security Screw 1 4 20 x 1 75 inches mounting fasteners 8 106204 Welder Leads Bracket 1 9 101547P Welder Support Bracket 1 10 6550 U Bolt 3 8 16 x 1 5 inches 2 11 5397 Flat Washer 3 8 inch 12 4828 Nylock Nut 3 8 16 Part No 106730 Welder Supplement July 2004 200 Schematics and Hose Drawings Electrical Schematic M L K J H G F E D C B A 1 P25FS RD Theory of Operation in ____ P26FS BK PATEWH 1 Tuming on the Generator supplies current to the high idle relay FOOTSWITCH TS4 g TS47 through the dio
5. Genie Parts and Service Pan No 106730 Manual Supplement april 2006 Welder April 2006 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a Genie policy Therefore product specifications are subject to change without notice Readers are encouraged to notify Genie of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and all other manuals Contact Us Copyright 2004 by Genie Industries 106730 Rev A July 2004 http www genieindustries com First Edition First Printing e mail techsup genieind com Genie Z and S are registered trademarks of Genie Industries in the USA and many other countries gt 6 Printed on recycled paper Printed in U S A Welder Supplement Part No 106730 April 2006 Table of Contents This manual is updated frequently Each parts figure listed below has a figure number and a revision letter If a figure is updated with new information the revision letter or Rev is updated example from Rev A to Rev B Figure Rev Description 101 1 B Decals If you have printed manual you can keep it up to date by downloading new figures from the Genie website To learn about the benefits Genie eBusiness customers receive visit the Genie Industries webs
6. 48756 48757 48758 48759 48760 48761 48762 48763 48764 48765 48766 48767 48770 48771 48772 48773 48801 1CR S BV 0839 BV 0838 6 8CLO S 13943 6 4 BV 0840 AS B 17 10243 2 4 1 2DD S 6WELO WLNL S 8V50X S 4V50X S 10343 6 6 PS690503 6 6 421 4 481TC 4 482 4 451TC 6 482TC 6 381 6 451TC 8 482TC 8 381 8 381 10 451TC 10 482TC 12 451TC 12 772 12 881 16 772 16 AS B 15 AS B 22 881 8 881 10 381 4 AS B 13 1JC43 4 4 1J743 4 4 1J943 4 4 1JM43 4 4 10643 4 4 13943 4 4 1JS43 4 4 3JC82 8 8 3JC82 12 12 1JC43 6 4 1J943 6 4 1JC43 6 6 Description ELBOW 90 MALE PIPE BALLVALVE BALLVALVE ELBOW 90 MALE PIPE TO ORFS HOSE END 90 FEMALE SWIVEL JIC BALL VALVE 90 SLEEVE NYLON 1 22 ID HOSEEND FEMALEPIPE ELBOW 90 FEMALE PIPE UNION 90 BULKHEAD W NUT ORFS ELBOW 45 STRAIGHT THREAD TO FLARE TUBE ELBOW 45 STRAIGHT THREAD TO FLARE TUBE HOSE END MALE JIC SWIVEL 90 STRAIGHT THREAD TO 37 FLARE HOSE 1 4 INCH ID HOSE 1 4 INCH HOSE 1 4 INCH HOSE 3 8 INCH HOSE 3 8 INCH HOSE 3 8 INCH HOSE 1 2 INCH HOSE 1 2 INCH HOSE 1 2 INCH HOSE 5 8 INCH HOSE 5 8 INCH HOSE 3 4 INCH HOSE 3 4 INCH HOSE 3 4 INCH HOSE 1 INCH ID HOSE 1 INCH ID SLEEVE NYLON 1 06 ID SLEEVE NYLON 1 42 ID HOSE 1 2 INCH ID HOSE 5 8 INCH ID HOSE 1 4 INCH ID SLEEVE NYLON 86 ID HOSE END FEMALE SWIVEL SEALLOK HOSE END 45 FEMALE SWIVEL SEALLOK HOSE END 90 FEMALE SWIVEL SEALLOK U O O UO UO U U U UO U U U HOSE END
7. 73 inches 1 14 48938 Fitting oi ata 1 15 48948 a ia 1 16 48958 FIIN s zoo lie 2 The length listed in the component description is the length of the hose only Refer to 207 1 to cross reference Genie part numbers to Parker part numbers Part No 106730 Welder Supplement 200 Schematics Hose Drawings July 2004 Figure Rev Description 204 1 A S 80 and S 85 Hoses and Fittings FUNCTION MANIFOLD I WELDER MANIFOLD i H LEGEND 40 N FITTING 0 031 ka lt gt HOSE ASSEMBLY i ye WULT x sp lt gt CONNECTOR 4 270PSI 3 5 GPM 21 G1 1 1 HYDRAULIC ROTARY COUPLER 1 12 5 KW GENERATOR Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 204 1 5 80 and 5 85 Hoses and Fittings Rev A Part No Description Qty 1 102313 3126 Hose Assembly Components Genie part numbers 48841 48851 and 94358 28 inches 2 2 48978 Fitting before serial no 3804 2 48976 Fitting after serial no 3803 3 48961 n 1 4 61070 8652 Hose Assembly Components Genie part numbers 48827 48836 and 48756 Q 84 inches 1 5 48960 Fittings 4 6 48933 r 1 7 102312 2088 Hose Assembly Components Genie part nu
8. Orifice Disc 0 030inch 0 76 mm Screw HHC 5 16 18 x 0 75 inch GR5 Lock Washer 5 16 inch Screw BHHS 3 8 16 x 1 25 inches GR 5 Generator Base Bracket outboard Generator Base Bracket inboard side Hose 1 Enclosure Assembly includes items 1 8 22 and 27 28 1 Decal Danger High Voltage 1 Item 23 24 25 26 27 28 Part No 106415 106184 106479 106113 106274 106477 106374 106375 106140 101995 100 Parts 103 1 2 60 Chassis Components Rev A Description Qty Generator Mount Bracket Bottom ben 1 Hydraulic Motor 2100 1 Generator Cover 1 Hydraulic Generator Assembly includes item 24 1 Generator 12 5 kW GFI Circuit Breaker Assembly 1 Circuit Breaker 50A 3 phase GFCI 50A 3 phase Potentiometer Bracket 1 Potentiometer 1k Ohm 2 Watt Part No 106730 Welder Supplement 100 Parts April 2006 Figure Rev Description 104 1 A S 80 S 85 and Z 80 Chassis Components Welder Supplement Part No 106730 April 2006 100 Parts 104 1 5 80 5 85 Z 80 Chassis Components Rev A Item Part No Description Qty Item Part No Description Qty 1 106184 Hydraulic Motor 21 1 24 106077 Squeeze Connec
9. 1 1 1 n 1 1 AUX SUCTION HYDRAULIC ROTARY COUPLER 1 1 dS aes os as EN E 12 5 KW GENERATOR Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 202 1 5 60 and 5 65 Hoses and Fittings Rev A Part No Description Qty 1 89871 4048 Hose Assembly Components Genie part numbers 48841 48841 and 94358 38 inches 2 48977 2 48948 Fitting 1 4 49183 8492 Hose Assembly Comonents Genie part numbers 48822 48822 and 48756 83 inches 1 N 5 48963 Finse 4 6 48933 ZA 1 7 48960 utate tr 5 8 61072 2443 Hose Assembly Components Genie part numbers 48841 48845 and 48762 21 inches 1 9 94374 6030 Hose Assembly Components Genie part numbers 48841 48846 and 94358 57 inches 2 10 61072 2543 Hose Assembly Components Genie part numbers 48841 48845 and 48762 22 inches 1 11 48941 FILING ien eet ee 1 12 48948 Fittig iteratis 1 13 61610 FING Dress cecus 1 The length listed in the component description is the length of the hose only Refer to 207 1 to cross reference Genie part numbers to Parker part numbers Part No 106730 Welder Supplement 200 Schematics Hose Drawings July 2004 Figure Rev Description 203 1 A S 40 and S 45 Hoses and Fittings FUNCTION MANIFOLD i
10. 10143 8 6 HOSE END MALE PIPE 49834 16JLO S UNION TEE ORFS 56233 2 011 O RING ORFS 4 49838 12 8TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 56234 2 012 O RING ORFS 6 49840 8JLO S UNION TEE ORFS 56235 2 014 O RING ORFS 8 49844 10 8TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 56236 2 016 O RING ORFS 10 49854 8P5ON S PLUG STRAIGHT THREAD 56237 2 018 O RING ORFS 12 49855 1JC43 16 12 HOSE END FEMALE SWIVEL SEALLOK 56238 2 021 O RING ORFS 16 49859 4P5ON S PLUG STRAIGHT THREAD 56352 6WLNL S LOCKNUT BULKHEAD 49861 4FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 56353 3J782 12 12 HOSE END 45 FEMALE SWIVEL SEALLOK 49867 12 3 4F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 56354 3J982 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK 51152 6 R6X S RUN TEE SWIVEL NUT ORFS 56604 10 8F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 51153 6 4 TRTX S REDUCER TUBE END TO SWIVEL ORFS 56639 3JC82 10 10 HOSE END FEMALE SWIVEL SEALLOK 51154 4 4GTX CONNECTOR FEMALE PIPE TO FLARE TUBE 56640 3J982 10 10 HOSE END 90 FEMALE SWIVEL SEALLOK 51264 881 12 HOSE 3 4 INCH ID 56655 3JC82 8 10 HOSE END FEMALE SWIVEL SEALLOK 51265 8JLO S UNION TEE ORFS 56676 10 8 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 51508 6BTX S NUT FLARE TUBE 56776 471TC 6 HOSE 3 8 INCH ID 51580 12 8TRLO BL S TUBE END REDUCER ORFS 56777 471TC 8 HOSE 1 2 INCH ID 51628 6 R6X S RUN TEE SWIVEL NUT ORFS 56789 811 16 HOSE 1 INCH ID 51735 3 8 HHP PLUG PIPE THREAD 57884 3 8 FF NIPPLE PIPE 51803 1J943 6 8 HOSE END 90
11. 3 e 16 x 1 5 inches GR5 Screw HHC 1 2 13 x 2 5 inches GR 5 Flat Washer 1 2 inch Nylock Nut 1 2 13 Screw HHC 1 4 20 x 2 75 inches GR 5 Flat Washer 1 4 inch Nylock Nut 1 4 20 Welder Control Module 1 Enclosure Assembly includes items 14 17 19 27 and 30 36 1 Weatherproof Outlet Cover includes mounting hardware 1 Potentiometer Bracket 1 Potentiometer Resistor 1k Ohm 2 Wall side se 1 GFCI Outlet 110V AC 1 GFI Circuit Breaker Assembly 1 Item 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No 106073 33607 33608 102314 6090 6889 106077 18665 106104 7056 6938 56237 20776 102340 106184 100 Parts 101 1 Rev A Description Qty Circuit Breaker 20A Single 1 Relay 12V DC DPDT 1 Relay Socket 1 Enclosure Panel 1 Screw HHC 1 4 20 x 0 75 inches GR 5 Low Profile Nylock Nut 1 4 20 Squeeze Connector 0 63 0 75 1 Electric Locknut 1inch NPT 2 O ring tinch NPT 2 Squeeze Connector 0 38 0 5 1 Electrick Locknut 1 2 inch NPT 1 Ong l2 es 1 Squeeze Connector 1 Generator Bracket 1 Hydraulic Mot
12. 801 6 20F50LO S 1J943 20 20 881 20 8F5OHAO S 1JB43 8 8 8WLNL S 8M18C870MX S 3J982 8 8 801 10 12WNLO WLNL S 6 C6X S 30582 8 8B 549 2 10657 4 2 PS B 37 1JS43 6 8 12 3 4 AOEG S 8CLO S 8F50X S 8C50X S AS B 27 821 6 821 8 821 12 30682 6 6 30682 12 12 Description NUT COMPRESSION HOSE END PUSHLOK MALE ELBOW 90 MALE TO FEMALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR MALE BSPP TO ORFS CONNECTOR MALE BSPP TO ORFS CONNECTOR MALE PIPE TO ORFS PLUG PIPE THREAD PLUG PIPE THREAD UNION 90 BULKHEAD W NUT ORFS NIPPLE PIPE UNION STRAIGHT THREAD UNION STRAIGHT THREAD BALLVALVE BULKHEAD LOCKNUT RUN BULKHEAD ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD ELBOW 90 LONG STRAIGHT THREAD TO ORFS HOSE END BULKHEAD SEALLOK HOSE 3 8 INCH ID CONNECTOR STRAIGHT THREAD TO ORFS HOSE END 90 FEMALE SWIVEL SEALLOK HOSE 1 1 4 INCH ID UNION STRAIGHT THREAD HOSE END BULKHEAD SEALLOK BULKHEAD LOCKNUT ELBOW 90 METRIC STRAIGHT THREAD TO FLARE TUBE HOSE END 90 FEMALE SWIVEL SEALLOK HOSE 5 8 INCH ID UNION BULKHEAD 45 ORFS ELBOW 90 SWIVEL NUT TO FLARE TUBE HOSE END PUSHLOK MALE HOSE 1 8 INCH ID HOSE END FEMALE SWIVEL JIC LEEVE NYLON 2 38 ID OSE END FEMALE SWIVEL SEALLOK LBOW 90 STRAIGHT THREAD TO FEMALE PIPE ONNECTOR STRAIGHT THREAD TO FLARE TUBE LBOW 90 STRAIGHT THREAD TO FLARE TUBE LEEVE NYLON 1 63 ID HOSE 3 8 INCH ID HOSE 1 2 INC
13. F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48978 12 16 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48931 6 10F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48980 12 16 5 CONNECTOR MALE PIPE TO ORFS 48932 8C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 48983 16 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48933 8F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 48984 16 5 5 CONNECTOR STRAIGHT THREAD TO ORFS 48934 _ 8 FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 48985 16V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48935 8R50LO S RUN TEE STRAIGHT THREAD 48986 16FLO S CONNECTOR MALE PIPE TO ORFS 48936 855010 5 BRANCH TEE STRAIGHT THREAD TO ORFS 48988 16CD45 S ELBOW 452 MALE TO FEMALE PIPE 48937 8V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48989 12CD45 S ELBOW 45 MALE TO FEMALE PIPE 48938 8R6LO S RUN TEE SWIVEL NUT ORFS 48990 8CD45 S ELBOW 459 MALE TO FEMALE PIPE 48939 85610 5 BRANCH TEE SWIVEL NUT TO ORFS 48991 16 12FLO S CONNECTOR MALE PIPE TO ORFS 48940 8WJJLO WLNL S BULKHEAD ORFS 48992 16 12 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48941 8 4TRLO S REDUCER TUBE END TO SWIVEL ORFS 48993 XV501 12 BALLVALVE 48942 8 6 5 1 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48994 XV501 16 BALLVALVE 48943 8 6F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48995 XV510P 12 BALLVALVE 48944 8 8 FLO S CONNECTOR MALE PIPE TO ORFS 48996 XV510P 16 BALLVALVE 48945 8FTX S CONNECTOR MALE PIPE TO FLARE TUBE 48997 PD341 DIAGNOSTIC NIPPLE STRAIGHT THREAD 48946 8 10 F50LO S CONNECTOR
14. MALE SEAL LOK NO O RING HOSE END FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL SEALLOK HOSE END FEMALE SWIVEL SEALLOK HOSE END FEMALE SWIVEL SEALLOK HOSE END FEMALE SWIVEL SEALLOK HOSE END 90 FEMALE SWIVEL SEALLOK HOSE END FEMALE SWIVEL SEALLOK Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 207 1 Hydraulic Hose and Fitting Cross reference Rev A GeniePN Description GeniePN Description 48813 1J143 6 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48875 6R6LO S RUN TEE SWIVEL NUT ORFS 48814 1J543 6 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48877 4 F50LO SW 0250RI CONNECTOR STRAIGHT THREAD TO ORFS 48815 1743 6 6 HOSE END 45 FEMALE SWIVEL SEALLOK W 025ORI 48816 1J943 6 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48878 16 12C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 48817 1J843 6 8 HOSE END FEMALE SWIVEL SEAL LOK 48879 8C6LO S ELBOW 902 SWIVELNUT ORFS 48818 19943 8 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 48880 PD6 285 CAP DIAGNOSTIC NIPPLE 48819 1JC43 8 6 HOSEEND FEMALE SWIVEL SEALLOK 48881 6HLO S UNION ORFS 48820 1743 8 6 HOSE END 45 FEMALE SWIVEL SEALLOK 48882 PD34BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48821 1J943 8 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48883 8P5ON S PLUG STRAIGHT THREAD 48822 1JC43 8 8 HOSE END FEMALE SWIVEL SEALLOK 48884 8M18F870MLO S CONNECTOR METRIC STRAIGHT THREAD 48823 1JS43 8 8 HOSE END FE
15. 11229 Hose Assembly Components Genie part numbers 48822 48827 and 48756 110 inches 1 14 48935 Fitting oet 1 15 48958 Fitting iicet deret 2 The length listed in the component description is the length of the hose only Referto 207 1 to cross reference Genie part numbers to Parker part numbers Part No 106730 Welder Supplement 200 Schematics and Hose Drawings July 2004 Figure 207 1 GeniePN 12342 13757 19685 22664 27431 28678 39871 39872 39873 39874 39875 39876 42759 42760 42761 42762 42768 42776 42777 42786 42787 42788 42789 42790 42791 42792 42793 6 5 5 4R6X S 12 10 5 5 12 10C50X 8 12F50X S AS B 33 6 WETX WLN S 4R50X S 6C5OX S 8 6C50X S 4 6C50X S 6 8 C5OX S 4F50X S 6F50X S 4 8F50X S 6 10 F50X S 4 6 F50X S 4 HP5ON S 8 8 FTX S 269HB 12 12 431 6 540N 2 801 8 801 12 10643 6 6 13943 6 6 13743 6 6 30682 8 8 30682 10 12 8 8 CTX S 8 12CLO S 8 12FLO S 4JLO S 4 4FLO S 6 8FLO S 1J143 6 4 1J743 6 4 1JO43 4 4 601 8 1J743 16 16 16CLO S 16R6LO S 16 8 TRLO BL S 6 6CLO S 8 10 V50LO S 3 4CD S 3 4X1 2PTR S 1 2CR S Rev Description Description CONNECTOR STRAIGHT THREAD TO FLARE TUBE RUN TEE SWIVEL NUT ORFS ELBOW 902 STRAIGHT THREAD TO FLARE TUBE ELBOW 902 STRAIGHT THREAD TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO FLARE TUBE SLEEVE NYLON 1 81 ID UNION 902 BULKHEAD W NUT FLARE TUBE RUN TE
16. 3 1661
17. 477 GFI Circuit Breaker Assembly 1 106374 Circuit Breaker 50 3 phase 106375 GFCI 50A 3 phase 21 106077 Squeeze Connector 0 63 0 75 inch 1 Part No 106730 Welder Supplement April 2006 100 Parts sN pg M Q 00 f 9 vi Part No 106730 Welder Supplement April 2006 aN R 10 11 17 18 19 20 21 22 102314 36294 6638 6091 106205 33607 33608 106073 106442 106587 6019 6097 4828 106558 101516 94757 94760 94765 94759 101446 101412 106394 10107 6886 57072 106416 106417 106655 102319 82237 Description Qty Enclosure Panel 1 Screw HHC 1 4 20 x 2 75 inches GR 5 Flat Washer 1 4 inch Nylock Nut 1 4 20 SX Controller Module 1 Relay 12V DC DPDT 1 Relay Socket 1 Circuit Breaker 20A Single Phase 1 Generator Mount Bracket Back 1 EE 1 Screw HHC 3 8 16 x 1 25 inches GR 5 Flat Washer 3 8 inch Nylock Nut 3 8 16 Oil Diverter Manifold 1 Check Valve 3 psi 0 2 bar Solenoid Valve 10V DC Coil 10V DC Solenoid Nut Relief Valve 250 psi 17 2 bar Pilot Operated Valve
18. C 96358 12TX S SLEEVE FLARE TUBE 83073 13771 8 8 HOSE END 45 FEMALE SWIVEL JIC 96359 12BTX S NUT FLARE TUBE 83074 13771 12 12 HOSE END 45 FEMALE SWIVEL JIC 96397 8F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83075 13971 8 8 HOSE END 90 FEMALE SWIVEL JIC 96398 12 8 5 CONNECTOR STRAIGHT THREAD FLARE TUBE 83076 13971 12 12 HOSE END 90 FEMALE SWIVEL JIC 96402 10343 6 6 HOSE END MALE JIC 83077 14171 8 8 HOSE END 90 FEMALE SWIVEL JIC 96407 30382 6 6B HOSE END MALE JIC 83078 14171 12 12 HOSE END 90 FEMALE SWIVEL JIC 83080 13943 16 16 HOSE END 90 FEMALE SWIVEL JIC 83103 10671 16 12 HOSE END FEMALE SWIVEL JIC 83104 10671 10 12 HOSE END FEMALE SWIVEL JIC 83112 1JC71 8 8 HOSE END FEMALE SWIVEL SEALLOK 83113 1JS71 16 12 HOSE END FEMALE SWIVEL SEALLOK 83114 1JS71 10 12 HOSE END FEMALE SWIVEL SEALLOK 83115 1J971 8 8 HOSE END 90 FEMALE SWIVEL SEALLOK 83116 1J171 8 8 HOSE END 90 FEMALE SWIVEL SEALLOK 83117 1J771 8 8 HOSE END 45 FEMALE SWIVEL SEALLOK 83127 1J543 6 8 HOSE END 90 FEMALE SWIVEL JIC 83128 1JC43 6 8 HOSE END FEMALE SWIVEL SEALLOK 87033 12 6TRLO S REDUCER TUBE END TO SWIVEL ORFS 87034 3J782 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 87172 12HP5ON S PLUG STRAIGHT THREAD 87185 8 WNLO WLNL S UNION BULKHEAD 45 ORFS 87246 4C6X S ELBOW 90 SWIVEL NUT TO FLARE TUBE 87679 6LHP S FLANGE SEAL FITTING MALE 87681 6 5 0702 BONDED SEAL 88100 SR88100 ADAPTER OIL DRAIN GM 3 0L 88311 1JS43 20 20 HOSE END FEMAL
19. E STRAIGHT THREAD ELBOW 90 STRAIGHT THREAD TO FLARE TUBE ELBOW 90 STRAIGHT THREAD TO FLARE TUBE ELBOW 90 STRAIGHT THREAD TO FLARE TUBE ELBOW 902 STRAIGHT THREAD TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO FLARE TUBE PLUG STRAIGHT THREAD CONNECTOR MALE PIPE TO FLARE TUBE ELBOW 90 BEADED HOSE BARB TO MALE PIPE HOSE 3 8 INCH ID HOSE 1 8 INCH ID HOSE 1 2 INCH ID HOSE 3 4 INCH ID HOSE END FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC HOSE END 45 FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL JIC ELBOW 90 MALE PIPE TO FLARE TUBE ELBOW 90 MALE PIPE TO ORFS CONNECTOR MALE PIPE TO ORFS UNION TEE ORFS CONNECTOR MALE PIPE TO ORFS CONNECTOR MALE PIPE TO ORFS HOSE END 90 FEMALE SWIVEL SEALLOK HOSE END 45 FEMALE SWIVEL SEALLOK HOSE END MALE SEALLOK HOSE 1 2 INCH ID HOSE END 45 FEMALE SWIVEL SEALLOK ELBOW 90 MALE PIPE TO ORFS RUN TEE SWIVEL NUT ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 MALE PIPE TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS ELBOW 90 MALE TO FEMALE PIPE REDUCER MALE TO FEMALE PIPE ELBOW 90 MALE PIPE Hydraulic Hose and Fitting Cross reference GeniePN ParkerPN 42794 42795 42796 42874 42912 42920 42932 42936 42953 42956 45349 45351 47223 47419 48750 48751 48752 48753 48754 48755
20. E SWIVEL SEALLOK 88353 20V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 88474 10081 20 Crimp Shell 1 25 88475 1988 20 24 HOSE END 90 FLANGE HEAD 88476 JS88 24 24 HOSE END FEMALE SWIVEL SEALLOK 88477 1JC88 20 20 HOSE END FEMALE SWIVEL SEALLOK 88478 811 20 HOSE 11 4INCHID 88936 20 16 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 88937 20 16 FLO S CONNECTOR MALE PIPE TO ORFS 88938 1JC88 16 16 HOSE END FEMALE SWIVEL SEALLOK PartNo 106730 Welder Supplement Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Phone 31 70 51 78836 Fax 31 70 51 13993 Genie Australia Pty Ltd Phone 1 61 7 3375 1660 Fax 1 61 7 3375 1002 Denmark 45 6612 5544 45 6612 5530 86 21 53852570 86 21 53852569 33 237 26 09 99 Fax 33 2 37 31 11 95 Genie Malaysia Phone 604 228 1235 Fax 604 226 6872 Genie Spain Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Germany Phone 49 4202 8852 0 Fax 49 4202 8852 20 Genie Korea Phone 82 2 558 7267 Fax 82 2 558 3910 Genie U K Phone 44 1636 614700 Fax 44 1636 611090 Genie Africa Phone 27 11 974 6838 Fax 27 11 974 6797 Genie Mexico City Phone 52 5 653 03 84 Fax 52 5 664 40 16 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 71
21. FEMALE SWIVEL SEALLOK 59335 6FNL S CAP TUBE END 53023 125HBL 5 4 FITTING HOSE BARB TO MALE PIPE 59342 4FNL S CAP TUBE END 53497 02585 O RING KIT 59371 8HP5ON S PLUG STRAIGHT THREAD 53499 1JC71 16 16 HOSE END FEMALE SWIVEL SEALLOK 60653 BV 0751 BALL VALVE 53500 3 904 O RING STRAIGHT THREAD 4 60806 125HB 3 4 FITTING HOSE BARB TO MALE PIPE 53501 3 906 O RING STRAIGHT THREAD 6 61064 5 1 A4F5OG S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 53502 3 908 O RING STRAIGHT THREAD 8 61079 4WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 53503 3 910 O RING STRAIGHT THREAD 10 61080 6WLO WLNL S UNION BULKHEAD ORFS 53535 3 912 O RING STRAIGHT THREAD 12 61083 24F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 53536 4 PNLO S PLUG TUBE END ORFS 61086 20R50LO S RUN TEE STRAIGHT THREAD 53537 6PNLO S PLUG TUBE END ORFS 61090 24 20 5 5 CONNECTOR STRAIGHT THREAD TO ORFS 53538 8PNLO S PLUG TUBE END ORFS 61091 1J94324 24 HOSE END 90 FEMALE SWIVEL SEALLOK 53539 10 PNLO S PLUG TUBE END ORFS 61093 1J978 12 12 HOSE END 90 FEMALE SWIVEL JIC 53540 12PNLO S PLUG TUBEEND ORFS 61095 1JS43 20 16 HOSE END FEMALE SWIVEL SEALLOK 53946 129HB 5 4 FITTING 90 HOSE BARB TO MALE PIPE 61100 811 24 HOSE 11 2 INCHID 53951 8 1 4F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 61130 1JS43 24 24 HOSE END FEMALE SWIVEL SEALLOK 53980 6S6LO S BRANCH TEE SWIVEL NUT TO ORFS 61131 12878 12 12 HOSE END FEMALE SWIVEL SEAL LOK 54132 4C6LO S ELBOW 90 SWIVEL NUT ORFS 61132 1J778 12 12 HOSE E
22. FS 49511 DT370 MOMS 5 VALVE CHECK 48963 12V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 49512 1 DD S ELBOW 90 FEMALE PIPE 48964 12R6LO S RUN TEE SWIVEL NUT ORFS 49513 1 FF S NIPPLE PIPE 48965 12CLO S ELBOW 902 MALE PIPE TO ORFS 49514 10HP5ON S PLUG STRAIGHT THREAD 48966 12FLO S CONNECTOR MALE PIPE TO ORFS 49515 12 16 5 ELBOW 90 MALE PIPE TO ORFS 48967 12JLO S UNION TEE ORFS 49517 6HP5ON S PLUG STRAIGHT THREAD Welder Supplement PartNo 106730 July 2004 200 Schematics and Hose Drawings 207 1 Hydraulic Hose and Fitting Cross reference Rev A GeniePN Description GeniePN Description 49519 16 12F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 54428 8M18C87OMLO S ELBOW 90 METRIC STRAIGHT THREAD TO ORFS 49520 4VTX S ELBOW 45 MALE PIPE TO FLARE TUBE 54803 FS F 16 10 SLEEVE FIRE 96 ID 49530 16C6LO S ELBOW 902 SWIVEL NUT ORFS 54954 10143 2 4 HOSE END MALE PIPE 49612 PKT02586 O RING KIT ORFS FITTINGS 55190 3 8 HP S PLUG PIPE THREAD 49613 PKT06276 PLUG AND CAP KIT SERVICE ORFS 55448 8HLO S UNION ORFS 49728 10143 12 12 HOSE END MALE PIPE 55839 6 65 5 CONNECTOR STRAIGHT THREAD 37 SWIVEL 49729 16 1 F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 55968 10C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 49814 12 8FLO S CONNECTOR MALE PIPE TO ORFS 56003 6CC50LO S ELBOW 90 LONG STRAIGHT THREAD TO ORFS 49829 DT 500 MOMF 5 VALVE CHECK 56166 BV 0837 BALL VALVE 90 49831 881 12 HOSE 3 4 INCH ID 56188
23. H ID HOSE 3 4 INCH ID HOSE END FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL JIC S H E ELBOW 90 MALE PIPE TO ORFS S Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 207 1 Hydraulic Hose and Fitting Cross reference Rev A GeniePN Description GeniePN Description 83057 33782 6 6 HOSE END 45 FEMALE SWIVEL JIC 88939 1988 16 16 HOSE END 90 FEMALE SWIVEL ORFS 83058 33982 6 6 HOSE END 90 FEMALE SWIVEL JIC 88940 811 16 HOSE 1 INCH ID 83060 33982 12 12 HOSE END 90 FEMALE SWIVEL JIC 88944 1J988 20 20 HOSE END 90 FEMALE SWIVEL ORFS 83063 13743 4 4 HOSE END 45 FEMALE SWIVEL JIC 89403 16VLO S ELBOW 45 MALE PIPE TO ORFS 83064 13743 8 8 HOSE END 45 FEMALE SWIVEL JIC 89449 6 WJJLO WLNL S RUN TEE BULKHEAD ORFS 83065 13743 12 12 HOSE END 45 FEMALE SWIVEL JIC 89489 4WJMLO S BRANCH TEE BULKHEAD ORFS 83066 13943 8 8 HOSE END 90 FEMALE SWIVEL JIC 89551 1JB43 6 6 HOSE END BULKHEAD SEAL LOK 83067 14143 6 6 HOSE END 90 FEMALE SWIVEL JIC 89552 1JB43 8 8 HOSE END BULKHEAD SEAL LOK 83068 14143 8 8 HOSE END 90 FEMALE SWIVEL JIC 89593 20C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 83069 14143 12 12 HOSE END 90 FEMALE SWIVEL JIC 94161 8 8CLO S ELBOW 90 MALE PIPE TO ORFS 83070 772 8 HOSE 1 2 INCH ID 94358 351TC 12 HOSE 3 4 INCH ID 83071 10671 8 8 HOSE END FEMALE SWIVEL JIC 94418 20FLO S CONNECTOR MALE PIPE TO ORFS 83072 10671 12 12 HOSE END FEMALE SWIVEL JI
24. HOSE 3 4 INCH ID HOSE 11 2 INCHID HOSE END 90 FLANGE HEAD RUN TEE BULKHEAD ORFS UNION BULKHEAD 459 ORFS HOSE END 45 FEMALE SWIVEL JIC CONNECTOR LONG STRAIGHT THREAD TO ORFS NIPPLE PIPE PLUG FLARE TUBE UNION BULKHEAD ORFS UNION BULKHEAD ORFS CONNECTOR STRAIGHT THREAD ORFS SWIVEL O RING KIT UNION BULKHEAD FLARE TUBE UNION BULKHEAD 902 FLARE TUBE BULKHEAD LOCKNUT CONNECTOR STRAIGHT THREAD TO FLARE TUBE RUN TEE STRAIGHT THREAD HOSE 3 4 INCH ID CLAMP TUBE UNION CROSS ORFS CONNECTOR STRAIGHT THREAD TO FLARE TUBE HOSE END 90 FEMALE SWIVEL JIC PLUG STRAIGHT THREAD BRANCH TEE SWIVEL NUT TO ORFS CAP TUBE END VALVE CHECK CONNECTOR MALE PIPE TO ORFS CLAMP HYDRAULIC HOSE CONNECTOR STRAIGHT THREAD TO 372 SWIVEL CAP TUBE END ADAPTER CONVERSION CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 MALE TO FEMALE PIPE CAP TUBE END SLEEVE COMPRESSION Hydraulic Hose and Fitting Cross reference GeniePN ParkerPN 73437 73438 73767 73768 73769 74660 74661 75007 75008 75014 75042 75043 75254 75255 75256 75574 75612 75613 75614 75628 75631 75654 75655 75656 75971 77307 77309 77379 77703 77711 77758 78091 78852 79138 79476 79847 81010 83052 61C 4 33482 4 4B 1CD S 20 16 F50G5 S 16 20 F50LO S 6 8 F42EDMLO S 8 8 F42EDMLO S 4FLO S 1 8HP S 1 2HP S 8WELO WLNL S 3 4 FF S 24F50HAO S 12F50HAO S XV506P 24 4WLNL S 8 WJLO WLNL S 12 8F50G5 S 8CC50LO S 1JB43 4 4
25. IGHT THREAD TO ORFS s er DAGN STIG NIPPLESERLLOKSWIVEL 48916 6F50LO S CONNECTOR STRAIGHT THREAD TO ORFS de S UG T BEEND SAES 48917 6FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS PN on UG FREE 48918 6R5OLO S RUN TEE STRAIGHT THREAD Part No 106730 Welder Supplement 200 Schematics Hose Drawings July 2004 Figure Rev Description 207 1 A Hydraulic Hose and Fitting Cross reference GeniePN Description GeniePN Description 48919 655010 5 BRANCH TEE STRAIGHT THREAD TO ORFS 48968 12WLO WLNL S UNION BULKHEAD ORFS 48920 6V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48969 12WJJLO WLNL S RUNTEE BULKHEAD ORFS 48921 6FLO S CONNECTOR MALE PIPE TO ORFS 48970 12WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 48922 6 6FLO S CONNECTOR MALE PIPE TO ORFS 48971 12G5G5JG5 S TEE FEMALE STRAIGHT THREAD 48923 6P5ON S PLUG STRAIGHT THREAD 48972 12XHL6 S ADAPTER 37 MALE TO SWIVEL ORFS 48925 6WELO S UNION 90 BULKHEAD ORFS 48973 12 1 2 500 5 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 48926 6 4 5 1 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48974 12 10 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48927 6 4F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48975 12 10 5010 5 CONNECTOR STRAIGHT THREAD TO ORFS 48928 6 4V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48976 12 16 5 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48929 6 8 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48977 12 16 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48930 6 8
26. MALE SWIVEL SEALLOK TO ORFS 48824 1J143 8 8 HOSEEND 90 FEMALE SWIVEL SEAL LOK 48885 4 WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPETO 48825 1J543 8 8 HOSE END 90 FEMALE SWIVEL SEALLOK FLARETUBE 48826 1J743 8 8 HOSEEND 45 FEMALE SWIVEL SEAL LOK 488864 F5OLO SW 2MM OFF CONNECTOR MACHINED STRAIGHT THREAD 48827 1J943 8 8 HOSE END 90 FEMALE SWIVEL SEALLOK ORFS 48828 1JC43 10 8 HOSE END FEMALE SWIVEL SEALLOK 48887 4CTX S ELBOW 90 MALE PIPE TO FLARE TUBE 48829 10543108 HOSE END FEMALE SWIVEL SEALLOK 48888 10 12V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48830 1743108 HOSE END 45 FEMALE SWIVEL SEALLOK 48890 455010 5 BRANCH TEE STRAIGHT THREAD TO ORFS 48831 1J943 10 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48891 45610 5 BRANCH TEE SWIVEL NUT TO ORFS 48833 1JC43 10 10 HOSE END FEMALE SWIVEL SEALLOK 48892 6 610 8 ELBOW 90 SWIVELNUT ORFS 48834 1943 10 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48893 6FSOHAO S UNION STRAIGHT THREAD 48835 1JS43 10 12 HOSE END FEMALE SWIVEL SEALLOK 48894 8 WLO WLNL S UNION BULKHEAD ORFS 48836 1JC43 12 8 HOSE END FEMALE SWIVEL SEALLOK 48895 DT 370 MSMO 5 48837 1JS43 12 8 HOSE END FEMALE SWIVEL SEAL LOK 48896 6JLO S UNION TEE ORFS 48838 1743 1248 HOSE END 45 FEMALE SWIVEL SEAL LOK 48897 DT 750 MSM8 5 48839 1J943 12 8 HOSEEND 90 FEMALE SWIVEL SEAL LOK 48898 DT 50 MOMS 5 VALVECHECK 48840 1 943 12 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48899 DT 620 MOMS 5
27. ND 45 FEMALE SWIVEL JIC 54135 11343 16 16 HOSE END MALE SWIVEL PIPE 61152 139HB 6 4 ELBOW 45 BARB TO MALE PIPE 54283 8 10 501 5 ELBOW 90 STRAIGHT THREAD TO ORFS 61251 BV 0750 BALLVALVE Part No 106730 Welder Supplement 200 Schematics and Hose Drawings July 2004 Figure 207 1 GeniePN 61259 4CC50LO S 61260 20 12TRLO BL 61262 12C6LO S 61263 20F50HAO S 61264 6 10C50LO S 61265 6 WNLO WLNL S 61268 4WNLO WLNL S 61269 4WLO WLNL S 61272 12AOEL6 61316 482TC 16 61321 6JLO S 61327 782 12 61328 881 24 61336 11943 20 24 61345 12 WJJLO WLNL S 61346 8 WNLO WLNL S 4 61569 33782 8 8 61610 12 FF50LO S 61742 1 8X 1 5 FFF 63426 8PNTX S 64271 4WLO WLNL S 64272 6WLO WLNL S 65776 8F65OL S 65880 6001012 66154 6 WTX WLNS 66155 6 WETX S 66156 6 WLN S 66389 6 8 F50X S 66392 6R50X S 66396 811 12 66829 H3174PP 67217 4KLO S 67339 10 6 F50X S 67357 13943 8 6 67358 10HP5ON S 67371 12S6LO S 67498 4FNL S 67906 DC 370 FOFO 5 69316 8FLO S 69333 H3174PP 69503 4F650X S 69775 8FNL S 71038 1 4X1 4F3HG S 71196 12 8F50LO S 71383 1 4CD45 S 72270 12FNL S 73436 60C 4 Rev Description Description ELBOW 90 LONG STRAIGHT THREAD TO ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 SWIVEL NUT ORFS UNION STRAIGHT THREAD ELBOW 90 STRAIGHT THREAD TO ORFS UNION BULKHEAD 45 ORFS UNION BULKHEAD 45 ORFS UNION BULKHEAD ORFS ELBOW 90 STRAIGHT THREAD TO ORFS SWIVEL HOSE 1 INCH ID UNION TEE ORFS
28. R PMP B CL MANIFOLD FT P LEGEND X EA FITTING jesse e gt HOSE ASSEMBLY j ai dze lt gt CONNECTOR PSI 3 5 21 GPM G1 HYDRAULIC ROTARY COUPLER 12 5 KW GENERATOR Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 206 1 Z 80 60 Hoses and Fittings Rev A Part No Description Qty 1 49156 3556 Hose Assembly Components Genie part numbers 48849 48853 and 48763 32 inches 1 2 48978 Fitting 2 48964 E 1 4 102355 6650 Hose Assembly Components Genie part numbers 48826 48836 and 48756 amp 64 inches 1 5 49156 3756 Hose Assembly Components Genie part numbers 48849 48853 and 48763 34 inches 1 w 6 48963 choc om R 6 7 48933 he 1 8 48960 aa n 2 9 102312 2088 Hose Assembly Components Genie part numbers 48841 102311 and 94358 18 inches 1 10 94374 4030 Hose Assembly Components Genie part numbers 48841 48846 and 94358 37 inches 1 11 94374 3730 Hose Assembly Components Genie part numbers 48841 48846 and 94358 34 inches 1 12 102312 2388 Hose Assembly Components Genie part numbers 48841 102311 and 94358 21 1 13 49143
29. STRAIGHT THREAD TO ORFS 48998 PD361 DIAGNOSTIC NIPPLE STRAIGHT THREAD 48947 8 12 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48999 DT 500 MOMS 5 VALVE CHECK 48948 8 12 F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 49201 10V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48949 8 16 5010 5 CONNECTOR STRAIGHT THREAD TO ORFS 49202 1JC43 12 10 HOSE END FEMALE SWIVEL SEALLOK 48950 10 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 49203 10 8V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48951 10CC5OLO S ELBOW 90 LONG STRAIGHT THREAD TO ORFS 49205 6F5OHAO S UNION STRAIGHT THREAD 48952 10F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 49207 PD34BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48953 10R5OLO S RUN TEE STRAIGHT THREAD 49209 8M18F870MX S CONNECTOR METRIC STRAIGHT THREAD TO 48954 10S50LO S BRANCH TEE STRAIGHT THREAD TO ORFS FLARE TUBE 48955 10R6LO S RUN TEE SWIVEL NUT ORFS 49212 8WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPETO 48956 10 4TRLO BL S REDUCER TUBE END TO SWIVEL ORFS FLARETUBE 48957 10 6TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 49213 30682 8 8 HOSE END FEMALE SWIVEL JIC 48958 10 12F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 49216 831 8 HOSE 1 2 INCH ID 48959 12 5 1 5 ELBOW 90 STRAIGHT THREAD TO ORFS 49217 33982 8 8 HOSE END 90 FEMALE SWIVEL JIC 48960 12F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 49219 5 35 SLEEVE NYLON 2 19 ID 48961 12R50LO S RUN TEE STRAIGHT THREAD 49418 4 6 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48962 12S50LO S BRANCH TEE STRAIGHT THREAD TO OR
30. ble governmental regulations M You have the appropriate tools lifting equipment and a suitable workshop Part No 106730 Welder Supplement April 2006 100 Parts Rev Description A Figure S 40 and S 45 Chassis Components Engine Side 101 1 S dli s 97 VEN IFS N VEG WW 38 op Part No 106730 Welder Supplement April 2006 O A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No 82237 106113 106274 101516 94757 94760 94765 94759 101446 101412 106394 6782 5397 13002 10107 4828 6097 8516 9145 13066 6198 36294 6638 6091 106205 102319 74006 106140 101995 80543 106477 S 40 and S 45 Chassis Components Engine Side Description Qty Decal Danger High Voltage 2 Hydraulic Generator Assembly includes item 38 1 Generator 12 5 kW Oil Diverter Manifold 1 Check Valve 3 psi 0 2 bar Solenoid Valve 10V DC Coil 10V DC Solenoid Nut Relief Valve 250 psi 17 2 bar Pilot Operated Valve Orifice Disc 0 030 0 76 mm Nylock Nut 5 16 18 Flat Washer 5 16 inch Screw HHC 5 16 18 x 1 inch GR 5 Screw HHC 5 16 18 x 0 75 inch GR 5 Nylock Nut 3 8 16 Flat Washer 3 8 inch Screw HHC
31. de switching the engine to high RPM In addition ALC 500 4 the diode between TB45 and TB29 supplies power to the motor 2 U 5 stroke valve switching the motors to high speed low torque mode 2 be g e J A 2 2 2 The SX controller is tumed ON supplying power to bypass valve and the change over relay The EDC valve is switched over to D12 the output of the SX controller 3 When the AC generator is turned OFF the SX module will ramp ors V VZ 01P 4 C1P 3 1 9 SE the output to the EDC to threshold preventing cavitation to the 3 8 hydraulic motor powering the generator When threshold is m g 2 5 reached the bypass valve is turned OFF MEE 2 i E 8 4 The time delay module keeps the SX controller ON for four A additional seconds after the ESTOP is pressed allowing for a controlled ramp down of the generator PLATFORM faks I EE SOO GE EZR SG JR OE CO RO 4 GROUND g 9 9 g F Adjustments 3 ING Y 124 gt A1 BATTERY 1N O 1 Connect a digital multimeter TES 4 TEE 2 A2 SENSOR POWER 5 VDC oi BATTERY 200M DMM with a frequency counter to 424 ohms x 7 the 110 vac outlet Adjust the 4 VALVE 0 FWD COIL TO TB 24 potentiometer until a frequency of V151HG GN B2 VALVE 1 NC B 5 B3 DIGITAL OUTPUT BYPASS OMRON MS 66 5 HZ is obtained with no load 5 SW INPUT on the generator TO TB 23 gt gt
32. ite at www genieindustries com and select Parts amp Service Electronic Version Click on the figure description below to view the figure Safety Rules 100 Parts 101 1 A 5 40 and 5 45 Chassis Components Engine Side 102 1 A 5 60 and 5 65 Chassis Components 103 1 A Z 60 Chassis Components 104 1 A 5 80 5 85 Z 80 Chassis Components 105 1 B Platform Components all Models 200 Schematics and Hose Drawings 201 1 A Electrical Schematic 202 1 5 60 5 65 Hoses Fittings 203 1 5 40 5 45 Hoses Fittings 204 1 5 80 5 85 Hoses Fittings 205 1 Z 60 34 Hoses and Fittings 206 1 A Z 80 60 Hoses and Fittings 207 1 Hydraulic Hose and Fitting Cross reference Part No 106730 Welder Supplement April 2006 This page intentionally left blank Welder Supplement Part No 106730 April 2006 Safety Rules Danger Failure to obey the instructions and safety rules in the Lincoln Electric Invertec V275 S Operator s Manual will result in death or serious injury Many of the hazards identified in the operator s manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on this machine M You read understand and obey manufacturer s instructions and safety rules employer s safety rules and worksite regulations applica
33. lief Valve 250 psi 17 2 bar The following components are located in the ground 101412 Pilot Operated Valve control box 106394 Orifice Disc 0 030inch 0 76 mm 74911 Terminal Block 1 5 782 Nylock Nut 5 16 1 809 106140 Potentiometer Bracket 1 6 5397 Flat Washer 5 16 inch HEN Se 101995 1000 Ohm 10 Turn 7 13000 Screw 5 16 18 x 1 25 inch Potentiometer 1 GR5 106657 Control Module High Amp 1 8 106114 Generator 1 R B 106637 Time Delay Module 1 10107 Screw HHC 5 16 18 x 0 75 inch GRE is 33607 Relay 12V DC DPDT 1 10 13002 Screw HHC 5 16 18 x 1 inch GR 5 33608 Relay Socket 1 11 20776 Squeeze Connector 1 12 18665 Electric Locknut 1 inch NPT 2 13 106104 O ring tinch NPT 1 14 106495 Hubble Plug 1 2 inch 1 15 106108 Stud Terminal 250V DC 1 6037 Hex Nut 5 16 18 5397 Flat Washer 5 16 inch 16 106073 Circuit Breaker 20A Single 1 17 74006 Weatherproof Outlet Cover includes mounting hardware 1 18 80543 GFCI Outlet 120V AC 20A 1 19 101947 Enclosure Assembly includes items 11 18 20 and 21 1 20 106
34. mbers 48841 102311 and 94358 18 inches 2 8 49156 3956 Hose Assembly Components Genie part numbers 48849 48853 and 48763 36 inches 2 9 48963 Fitting before serial no 3804 2 48960 Fitting after serial no 3803 10 49164 4743 Hose Assembly Components Genie part numbers 48800 48818 and 48751 45 inches 1 11 48908 Fitting eem 1 12 48948 Fitting epe 1 13 48958 Fitting ien terree d 2 The length listed in the component description is the length of the hose only Referto 207 1 to cross reference Genie part numbers to Parker part numbers Part No 106730 Welder Supplement 200 Schematics Hose Drawings July 2004 Figure Rev Description 205 1 A Z 60 34 Hoses and Fittings FUNCTION MANIFOLD 1 wernen PMP A WELDER MANIFOLD F I 1 e 1 1 L I LEGEND MINE A FITTING i 0 031 i ee lt lt HOSE ASSEMBLY BEP i Wes V IN lt gt CONNECTOR I I 4 270 PSI 3 5 GPM 21 GPM G1 1 1 HYDRAULIC ROTARY COUPLER 1 12 5 KW GENERATOR Welder Supplement Part No 106730 July 2004 200 Schematics and Hose Drawings 205 1 Z 60 34 Hoses and Fittings Rev A Part No Description Qty 1 94374 4830 Hose As
35. or 2100 1 The following components are located in the ground control box 74911 106140 101995 106657 106637 33607 33608 Terminal Block 1 Potentiometer Bracket 1 1000 Ohm 10 Turn Potentiometer 1 Control Module High Amp 1 Time Delay Module 1 Relay 12V DC DPDT 1 Relay Socket 1 Part No 106730 Welder Supplement April 2006 100 Parts Rev Description Figure S 60 and S 65 Chassis Components 102 1 Part No 106730 Welder Supplement April 2006 100 Parts 102 1 5 60 5 65 Chassis Components Rev A Part No Description Qty Part No Description Qty 1 82237 Decal Danger High Voltage 2 22 6888 Screw HHC 1 4 20 x 1 inch GR 5 2 106113 Hydraulic Generator Assembly 23 6638 Flat Washer 1 4 inch includes item 3 1 106274 Generator 12 5 kW i 6091 Nylock Nut 5 420 2 1 5 i 3 106184 Hydraulic 21 je IAS R HHC 2 13 x 2 5 inches 4 101516 Oil Diverter Manifold 1 1 2 94757 Check Valve 3 psi 0 2 bar 28 6198 Nut 2 413 94760 Solenoid Valve 10V DC 27 13066 Flat Washer 1 2 inch 94765 Coil 10V DC 94759 Solenoid Nut 101446 Re
36. sembly Components Genie part numbers 48841 48846 and 94358 44 inches 1 2 48959 ERE odka ai ag 5 48964 FINO ae tea 1 4 49142 13762 Hose Assembly Components Genie part numbers 48842 48839 and 48756 135 1 5 89871 4848 Hose Assembly Components Genie part numbers 48841 48841 and 94358 46 inches 1 O 6 48960 Fitting ee e e 7 7 48933 1 8 61262 funna 3 9 106665 4929 Hose Assembly Components Genie part numbers 48841 48843 and 94358 46 inches 1 10 89581 5030 Hose Assembly Components Genie part numbers 48841 48846 and 48763 47 inches 1 11 106665 5229 Hose Assembly Components Genie part numbers 48841 48843 and 94358 49 inches 1 12 94374 4930 Hose Assembly Components Genie part numbers 48841 48846 and 94358 46 inches 1 13 106666 8446 Hose Assembly Components Genie part numbers 48810 48818 and 48751 82 inches 1 14 48875 smaken 1 15 48948 Fitting cett 1 The length listed in the component description is the length of the hose only Referto 207 1 to cross reference Genie part numbers to Parker part numbers Part No 106730 Welder Supplement 200 Schematics Hose Drawings July 2004 Figure Rev Description 206 1 A Z 80 60 Hoses and Fittings FUNCTION MANIFOLD B X R PMP A WELDE
37. tentiometer Bracket 1 m OTRAS e 1 106657 Control Module High Amp 1 17 13585 GFCI Outlet 110V 1 106637 Time Delay Module 1 i8 86504 Sean HG TTS Inches 33607 Relay 12V DC DPDT 1 GR 5 33608 Relay Socket 1 19 6889 Nylock Nut 1 4 20 20 33607 Relay 12V DC DPDT 1 21 33608 Relay Socket 1 22 106477 GFI Circuit Breaker Assembly 1 106374 Circuit Breaker 50A 3 phase 106375 GFCI 50A 3 phase 23 102314 Enclosure Panel 1 Part No 106730 Welder Supplement 100 Parts April 2006 Figure Rev Description 105 1 B Platform Components all Models OG DOO Welder Supplement Part No 106730 April 2006 100 Parts 105 1 Platform Components all Models Rev B Part No Description Qty 88406 Fire Extinguisher 82862 Decal Fire Extinguisher 97579 Decal Danger Tip over located on Decal Plate 32728 Decal Generator located on Platform Control Panel 1 106112 Plug 4 Wire 3 Phase 1 2 106111 Locking Receptacle 3 Phase DOA Laine 1 106110 T Box 3 Phase 101732 Weatherproof Cover 3 82237 Decal Danger High Voltage
38. tor 0 63 0 75 2 106113 Hydraulic Generator Assembly R 1 includes item 1 1 25 106104 O ring 1inch 2 106274 Generator 12 5 kW 26 7056 Squeeze Connector 3 82237 Decal Danger High Voltage 2 0 38 0 1 4 20776 Squeeze Connector 1 27 6938 Electrick Locknut 1 2 inch 1 5 18665 Electric Locknut 1 inch 3 28 56237 O ring 42 use 1 6 101516 Oil Diverter Manifold 1 29 6889 Low profile Nylock Nut 1 4 20 pd 72 30 6090 HHC 1 4 20 x 0 75 inch 94765 Coil 10V DC 94759 Solenoid Nut 31 4828 Nylock Nut 3 8 16 101446 Relief Valve 250 psi 17 2 bar 101412 Pilot Operated Valve 9e 6097 Flat Washer 3 8 inch 106394 Orifice Disc 0 030inch 0 76 mm 33 8516 Screw HHC 3 8 16 x 1 5 inches 7 102276 Generator 1 GR 5 8 6782 Nylock Nut 5 16 18 34 6198 Nylock Nut 1 2 13 9 5397 Flat Washer 5 16 inch 35 13066 Flat Washer 1 2 inch 10 13002 Screw HHC 5 6 18 x 1 inch GR5 39 39479 gt RC este ee rS Inches 11 49863 Hose Clamp 1 gt Z following components located in the ground control box 13 198149 Potentiometer Bracket 74911 Terminal Block 1 bs 106205 Gone Mod tle EE LE 106140 Po

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