Generac Power Systems GTV990 User's Manual
Contents
1. HHFC M6 1 0 X 10mm See Back Cover for Itemized Kits PARTS Goss GTV990 OHV SERIES ENGINE Model 005057 0 0 TO 138 TO 168 139 W BT 164 Da TO VALVE a SM COVER La a AS TO 138 TO 168 PARTS Model 005057 0 GTV990 OHVI SERIES ENGINE gr HEM PART NO QTY DESCRIPTION 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96A 96B 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 0E7743 0D6147 047411 022097 0F6263 045756 0D6027 030340P 048031C 003033 003034 048571 0A5992 003032 003031 009182 0E4997 0F0911 0E7237 0F1153B 0030160 0E4845 082774 003043 009764 003026 0F6301 0C9806 035461 070185B 0C7292 0F0830 0C3019 0E5153 0C3018 0D3868 0E4804 0E0553 0D6342 0E0552 0E1150 0D9884 0D3876 049226 045770 0D6257 052857 0D3959A 048031N 0D9999 0D6021 070008 070006 049821 DBA ARA A P N gt N gt P PR ND da MNM y D po D D ASSY IGNITION COIL 270mm CYLINDER 1 SCREW HHFC M6 1 0 X 10mm SCREW HHC M6 1 0 X 16 WASHER LOCK M6 PUMP IMPULSE SCREW HHTT M6 1 0X 10 YC BRACKET FUEL PUMP HOSE ID X 7 LONG CLAMP HOSE BAND 1 4 WASHER M24 NUT HEX M24 SCREW HHC M8 1 25 X 10 G8 8 WASHER SHAKEPROOF INT M8 SS PLATE FAN FAN2. 64 0F2094 036933 0D6311 022152 022158 030340R 0D4026 0E8951 0D4023 0E4271 022145 0F5467 086061G 029333A 005136 022097 0E3146 0D7815A 0D7115 0D9684A 0E4046E 009763 0F1155A 0F1150 MANIFOLD INTAKE VERT 2BBL CARB CLAMP 3 16 COATED CABLE SCREW HHC W SHLDR M5 0 8 X 20 ROD CHOKE ASSY BELDEN BRACKET W BELLCRANK SCREW HHFC M6 1 0 X 8mm REGULATOR 20 AMP FILTER FUEL WRAPPER LOWER CYLINDER 2 WRAPPER UPPER CYLINDER 2 SPARKPLUG NGK BKR4E ASSEMBLY GROUND WIRE ASSY IGNITION COIL GV 990 CYLINDER 2 WASHER LOCK M8 5 16 SCREW HHC M8 1 25 X 85 G8 8 LIFT HOOK STARTER O RING OIL CLR TUBE DIPSTICK ASSEMBLY DIPSTICK W HANDLE ROD IDLE ADJUSTMENT NUT LOCK HEX M3 0 5 SCREW SHC M10 1 5 X 75 G10 9 NUT LOCK FL SERRATED M10 1 5 SCREW TAPTITE M6 1 0 X 25 SCREW HHHC M6 1 0 X 20 WASHER NYLON 0 375 I D BUSHING GOVERNOR ROD NUT HEX 8 32 WASHER LOCK 8 M4 SCREW PPHM M3 0 5 X 8 SEMS SCREW PPHM 10 32 X 3 8 BRACKET THROTTLE WASHER LOCK 10 NUT HEX 10 32 HOSE 14 ID X 10 LONG GASKET ARBX TO SPCR CARB CARBURETOR DENI GTV990 GASKET MANIFOLD TO CARB STARTER DELCO REMY SD80 WASHER FLAT M8 NUT HEX M8 1 25 YELLOW ZINC SLEEVING ID X 2 LG TIE WRAP UL 7 4 X 19 BLK KNOB AIR CLEANER WASHER LOCK M6 1 4 SPACER ROTATING SCREEN GUARD GUARD ROTATING SCREEN SCREW 10 SHEET METAL SCREEN ROTATING HOUSING BLOWER VERTICAL L amp G NUT GROMMET 1 4 PLUG ASSY FUS
3. 7 086515 2 KEEPER VALVE SPRING SET OF 2 GASKET KIT 0E9422AESV 086516 1 VALVE EXHAUST PART NO QTY DESCRIPTION 002977 1 GASKET C CASE i _ 002978 2 GASKET CYLINDER HEAD HEAD ASSEMBLY KIT CYL 2 002979 GASKET VALVE COVER 0D8675BSRV 002993 SEAL GOVERNOR SHAFT PART NO QTY DESCRIPTION 2 1 0C3005 1 GASKET BREATHER COVER 062226 i VALVE INTAKE 0C3043 2 GASKET INTARE PORT 0C2976 6 SCREW HHFC M8 1 25 X 65 0C4138 2 GASKET EXHAUST PORT 0C2978 1 GASKET CYLINDER HEAD 0C5943 1 SEAL OIL PASSAGE 002979 1 GASKET VALVE COVER 0D4026 1 GASKET CARB TO SPACER 0C3043 2 GASKET INTAKE PORT 0D4023 1 GASKET MANIFOLD TO CARB 004138 2 GASKET EXHAUST PORT 0E9842 1 SEAL CRANKSHAFT PTO SIDE 005371 2 WASHER VALVE SPRING 0E9843 1 SEAL CRANKSHAFT FLYWHEEL SIDE Heat i SEINE ONES AXT 0D2274 2 RETAINER VALVE SPRING 0D3867 2 SPRING VALVE 0D3998 2 NUT HEX M8 1 0 G8 YEL CHR 0D5313 2 ROCKER ARM BREATHER ASSEMBLY KIT 0E43550SRV 0D6024 1 PLATE PUSH ROD GUIDE PART NO QTY DESCRIPTION 0D8067B 1 ASSY CYL HEAD GUIDES amp SEATS CYL 2 0C3005 1 GASKET BREATHER COVER 0D9853D 2 PUSHROD 147 LENGTH 005372 1 ASSY BREATHER 072694 1 STUD ROCKER ARM PIVOT 0E3273 1 SCREEN C CASE BREATHER 086515 2 KEEPER VALVE SPRING SET OF 2 0E3372A 1 SEPARATOR OIL BREATHER 086516 1 VALVE EXHAUST GOVERNOR KIT ASSEMBLY 0E27430SRV PISTON KIT 0E29500SRV PART NO QTY DESCRIPTION PART NO QTY DESCRIPTION 0A7811 1 SPOOL GOVERNO
4. E WIRE W RING LUG HOUSING CONN PACKARD 56 SERIES Model 005057 0 GTV990 OHVI SERIES ENGINE PARTS Or OG Vele LOG 2 007 AZIZ ANA E 2 g RS L p G Co 434 002 2 438141 Sy LU 434 9S1 402 i 3323961 G0 I P Lod L R A z We 2 Ry 802 lt BL Kes 4389621 SE A IN ISSY NV 1D IV 438211 Det E lt a 812 ES KA 43479SI V R i EL z an P 8 giz i gt 138 ze Je n 138 97 B cdgab gi Ste 7 022 ONILNOOW 61z 817 dd 133NW PARTS Model 005057 0 GTV990 OHVI SERIES ENGINE qes ITEM PART NO QTY DESCRIPTION ______________ AIR CLEANER ASSEMBLY MUFFLER MOUNTING 200 0F7642 1 CLEANER AIR WITH MOUNTING BASE 215 0E3502A 1 SUPPORT MUFFLER RH 201 0E3557 1 FILTER AIR PRIMARY 216 0E3502B 1 SUPPORT MUFFLER LH 202 0E3656 1 FILTER AIR SAFETY 217 039253 2 SCREW HHC M8 1 25 X 20 G8 8 203 022129 2 WASHER LOCK M8 5 16 218 022145 4 WASHER FLAT 5 16 M8 ZINC 204 0E2990 1 BRKT AIR CLEANER SUPPORT GTV 219 067989 2 NUT HEX FL WHIZ M8 1 25 205 0E1644 4 SCREW BHSC M6 1 0 X 12 SS 220 0F0880 1 MUFFLER RH 206 0E1680 2 CLAMP HOSE 32 1 563 2 500 207 0E4326 1 HOSE AIR CLEANER GTV 208 042907 2 SCREW HHC M8 1 25 X 16 G8 8 209 0D6147 2 SCREW HHFC M6 1 0 X 10 G8 8 210 022145 2 WASHER FLAT 5 16 M8 ZINC 212A 0E0136A 1 HOOD INLET 212B 0E0136B 1 CLAMP HOSE amp CARBURETOR OVERHAUL KIT P N TBD CARBURETOR BOWL GASKET KIT P N TBD PART NO QTY DESCRIPTION PART NO QTY DESCR
5. ER GASKET EXHAUST ARM GOVERNOR E RING GOVERNOR ARM THRUST WASHER GOVERNOR BUSHING GOVERNOR LOWER GEROTOR INNER 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 0D4788 0C2993 0E9842 0C57320SRV 0C3006 080318 0C2978 0C8808 0D7477A 0C2979 086515 0D2274 0D3867 078672 0C5371 072694 0D3998 0E3273 0D5313 0D6024 0C2976 086516 0C2229 083897 0D40150SRV 0D94190SRV 0E9422AESV 0E29500SRV 0E43550SRV 0E27430SRV 0D8675ASRV 0D8675BSRV 0E4357J 0E3223 0D6147 Sk Sk NS Oo CO dd ni 2 4 4 4 2 4 4 4 1 4 2 2 2 2 4 1 1 1 1 1 1 1 1 1 2 4 PLUG DRAIN SEAL GOVERNOR SHAFT SEAL 42 I D CRANKSHAFT ASSEMBLY SUMP WITH SLEEVE SCREW HHFC M10 1 5 X 55 SCREW HHFC M6 1 0 X 25 GASKET HEAD HOOK LIFTING ASSEMBLY ROCKER COVER W BARB FOR PULSE GASKET VALVE COVER KEEPER VALVE SPRING SET OF 2 RETAINER VALVE SPRING SPRING VALVE SEAL VALVE STEM D7 WASHER VALVE SPRING STUD ROCKER ARM PIVOT NUT HEX M8 1 0 G8 YEL CHR SCREEN C CASE BREATHER GTV ROCKER ARM PLATE PUSH ROD GUIDE SCREW HHFC M8 1 25 X 65 VALVE EXHAUST VALVE INTAKE TAPPET SOLID KIT OIL RELIEF KIT SUMP KIT GASKET KIT PISTON 8 RINGS KIT BREATHER ASSY GTV KIT GOVERNOR ASSEMBLY KIT HEAD ASSEMBLY CYLINDER 1 KIT HEAD ASSEMBLY CYLINDER 2 ASSY C SHAFT amp GEAR 100MM CONNECTING ROD SCREW
6. GENERAC POWER SYSTEMS INC X GTV990 Engine Parts Manual Model 005057 0 PARTS Qs TV990 OHVI SERIES ENGINE Model 005057 0 0 PARTS Model 005057 0 GTV990 OHVI SERIES ENGINE gr HEM PART NO QTY DESCRIPTION 00 NI O O1 co PS gt k Ad els EE O1 D 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0C5730B 0E9843 090388 0C5372 0C3005 0E3372A 0D8067A 071983 0C2981C 045761A 0215330SRV 0E1466 0E2950 0D4041 0C2983 0C2985A 0C2985B 0E2743 0A7811 0C2977 0C5943 0D8067B 0D9853D 021374 002994 002997 0F0462 003011 0C3009 003010 093873 002996 004138 0D1667 002991 002988 002992 002995 ASSY CRANKCASE VS W SLEEVE SEAL 38 I D CRANKSHAFT SCREW HHTT M6 1 0 X 12YC ASSEMBLY BREATHER GASKET BREATHER COVER SEPARATOR OIL BREATHER GTV ASSEMBLY HEAD 1 RETAINER PISTON PIN 20 ROCKER COVER NO OIL FILL STUD M8 1 25 10MM X 30 G5 ZINC SET PISTON RING 90MM PIN PISTON 20 DIA X 48 L PISTON DISH TOP DIA 90 ASSEMBLY CAMSHAFT 8 GEAR SHAFT GOVERNOR ROLLER BEARING GOVERNOR PLATE ROLLER BEARING GOVERNOR ASSEMBLY GOVERNOR GEAR SPOOL GOVERNOR MACHINED GASKET CRANK CASE SEAL OIL PASSAGE ASSEMBLY HEAD 2 PUSHROD 147 SCREW SHC M6 1 0 X 30 G8 8 SCREEN OIL PICKUP COVER GEROTOR NUT W TOOTH WSHR M8 1 25 COVER OIL RELIEF SPRING OIL RELIEF BALL 1 2D OIL RELIEF WASHER LOCK RIB M6 GEROTOR OUT
7. IPTION 1 GASKET MANIFOLD TO CARB GTH990 1 O RING FLOAT BOWL DRAIN 1 GASKET ARBX TO SPCR CARB H990 1 O RING FLOAT BOWL O RING FLOAT BOWL DRAIN 1 GASKET FLOAT BOWL ASSY NEEDLE VALVE SPRING NEEDLE SOLENOID FUEL SHUT OFF 0F1932 PIN NEEDLE O RING FLOAT BOWL GASKET FLOAT BOWL CARB BOWL FLOAT m m m ds m PARTS Go Ass NEON SERIES ENGINE Model 005057 0 0 OIL RELIEF KIT 0D40150SRV HEAD ASSEMBLY KIT CYL 1 PART NO QTY DESCRIPTION 0D8675ASRV ested 2 SPRING AE PARTNO QTY DESCRIPTION 0C3010 2 BALL 1 2D OIL RELIEF gt Er 003011 2 COVER OIL RELIEF 002229 1 E 0C2976 6 SCREW HHFC M8 1 25 X 65 0C2978 1 GASKET CYLINDER HEAD 0C2979 1 GASKET VALVE COVER SUMP KIT ASSEMBLY 0D94190SRV 003043 5 GASKET INTAKE PORT PART NO QTY DESCRIPTION 004138 2 GASKET EXHAUST PORT 0C2988 1 THRUST WASHER 005371 2 WASHER VALVE SPRING 002991 2 E RING GOVERNOR ARM 0D2274 2 RETAINER VALVE SPRING 002992 1 BUSHING GOVERNOR LOWER 0D3867 2 SPRING VALVE 003009 2 SPRING OIL RELIEF 0D3998 2 NUT HEX M8 1 0 G8 YEL CHR 0C3010 2 BALL 1 2D OIL RELIEF 0D5313 2 ROCKER ARM 0C3011 2 COVER OIL RELIEF 0D6024 1 PLATE PUSH ROD GUIDE 0D1667 1 ARM GOVERNOR 0D8067A 1 ASSY CYL HEAD GUIDES amp SEATS CYL 1 0E9842 1 SEAL CRANKSHAFT PTO SIDE 0D9853D 2 PUSHROD 147 LENGTH 090388 2 SCREW HHTT M6 1 0 X 12 ZINC 072694 1 STUD ROCKER ARM PIVOT 078672 1 SEAL VALVE STEM D
8. NYLON FLYWHEEL ASSEMBLY W L C MAGNETS CONNECTOR GROUND WIRE VS WIRE HARNESS 30 AMP FUSE STATOR OUTLINE W LUGS 14 25 PLATE BACKING GT990 WITH OIL COOL ASSEMBLY BREATHER TUBE GTV KEY WOODRUFF 4 X 19D GASKET MANIFOLD PORT PLASTITE 1 4 15 X 3 4 COOLER OIL CLAMP HOSE OETIKER 16 5mm HOSE 3 8 I D X 6 LONG BARBED STR 1 4NPT X 3 8 FILTER OIL BLACK 75mm LONG NIPPLE 3 4 16 UNF SWITCH OIL PRESSURE WRAPPER LOWER CYLINDER 1 SCREW THTT 10 24 X 3 8 WRAPPER UPPER CYLINDER 1 BRACKET SUPPORT GOVERNOR ADJUST HOSE BLOWER HSG TO BREATHER ASSY IDLE SPEED SUPPORT BRACKET STUD BALL M3 0 5 ASSY GOVERNOR LEVER SPRING GOVERNOR ASSY IDLE SPEED ADJUST W GROMMET WASHER FLAT M5 WASHER LOCK M5 SCREW HHC M5 0 8 X 10 ROD GOVERNOR NUT LOCK FLANGE M6 1 0 ADAPTOR CARB AIRBOX M6 BOSSES HOSE CLAMP BAND 12mm I D ASSY IDLE SPEED ADJUSTMENT ROD STUD METRIC WASHER FLAT M8 WASHER LOCK M8 SCREW SHC M8 1 25 X 30 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159A 159B 159C 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 0E3052 0E4190 0F5579 0D8559 0D7237 0E5139 0A2702 0F0106 0D1142A 0D1143 0E6037 0F1177 003052 022129 061906 0D6026 090072 0D6655 0C8434C 0D9863 0D9784 0E0486 0E5343 092079 0C8566 0E5113 0D1366 022471 0222
9. R MACHINED 0E1466 2 PIN PISTON 20 DIA X 48 0C2985A 2 BEARING ROLLER GOV TOP 0E2950 2 PISTON 8 5 1 90MM DIA LOW COMPR 0C2985B 1 BEARING ROLLER GOV W ROLLERS 021533A 2 RING PISTON TOP 90MM 0E2743 1 ASSY GOV GEAR LIGHT FLYWGT 0215838 2 RING PISTON 2ND 90MM 021533C 4 RING OIL RAIL 90MM 021533D 2 RING OIL SPACER 90MM 071983 4 RETAINER PISTON PIN 20 Manual No 0F6887 Revision B 12 22 05 Printed In U S A
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