GE RV60 Installation Guide
Contents
1. periodically with a mild liquid dish detergent These may leave a residue that can damage the finish e Do not use chemical cleaners to clean the lens e Do not use scouring pads powdered cleaners bleach or cleaners containing bleach because these products can e Keep the outside clean Wipe with a clean cloth lightly erate a eanick dampened with mild liquid dish detergent Dry with a clean soft cloth This product is intended solely for the use of commercial refrigerated display or case lighting and is not intended for use in any other application GE Lighting Solutions e 1 888 MY GE LED 1 888 69 43 533 www gelighting com GE Lighting Solutions LLC is a subsidiary of the General Electric Company Immersion is a trademark of GE Lighting The GE brand and logo are trademarks of the General Electric Companu Information provided is subject to change without notice All values are design or typical values when measured under laboratory conditions 2013 GE 64134 1210132. D Driver Configuration Options Both 50 watt and 100 watt LED Drivers are available for a variety of case configurations Maximum LED Driver Loading 50W Driver 100W Driver 6 Door 5 Door 4 Door 3 Door 2 Door 60 inch LED Lights 3 Center 1 End 7 Center 67 inch LED Lights 3 Center 6 Center 48 inch LED Lights 4 Center 8 Center 1 Center may be substituted by 2 End LED lights Parts Needed Per Case Center LED Lights End LED Light Sets Wire Covers Using 50W LED Drivers Using 100W LED Drivers ji LED Drivers 48 inch LED Lights e e E gt A WARNING AVERTISSEMENT Risk of electrical shock Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local electrical code Risque de choc lectrique S assurer que les points de raccordements sont scell s pour emplacement humide en employant une m thode permise par le NEC ou par le code lectrique local Connection Configurations Multiple LED Light s electrical input should be in parallel connection to an LED driver s output as shown by the example wiring diagram below Refer to Maximum LED Driver Loading table to determine maximum number of LED lights per LED driver One End Set Right and Left amp One Center LED Light SWITCH Note LED Lights are polarity insensitive v Driver Wire Connector Cavities 39 01 4030 AC Cavity 1 Line 1 Black Cavity 2 Earth Ground Gree
3. ED light Tape measure LED driver Screwdriver Wire cover Cordless drill Hammer O 7 64 inch 2 8mm drill bit Center punch 6 32 x 1 2 screws Twist lock splice wire connectors O00 6 For retrofit only If you are an OEM please refer to the OEM Fluorescent Com ponent Location Installation Guide Refer to manufacturing manual for refrigeration case to identify lighting control circuits Ensure that power is switched off at the service panel for the lighting circuit If a lighting power switch is not provided in the refrigeration case power removal can be performed at the main breaker panel Locate existing lighting components including ballasts lampholders lamps and lampguards in the refrigeration case for removal Please refer to refrigeration manual for any questions dealing with component locations Remove lamps lampholder and lamp guards Cut the wiring making the cut as close to the lampholder as possible Do not remove wiring from case as it will be utilized to attach the LED light Dispose of components per federal and local regulations Locate ballast within system The most common location is in the mullion or the electrical raceway found in the bottom of the refrigerated case Lamp with lamp guards behind mullion Lamp holders Disconnect ballast input and output connectors Cut the ballast connector wires nearest to the connector and remove Ballast connector Unscrew the mountin
4. GE Retrofit Installation Guide Lighting IMMERSION LED Refrigerated Display Lighting Vertical Cases RV60 Series Center Mullion Lights 48 inch GELT604850CTR SY SB 85742 85745 GELT604840CTR SY SB 85748 85751 GELT604835CTR SY SB 85754 85757 60 inch GELT606050CTR SY SB 85699 85702 GELT606040CTR SY SB 85705 85708 GELT606035CTR SY SB 85711 85714 67 inch GELT606750CTR SY SB 85717 85722 GELT606740CTR SY SB 85725 85728 GELT606735CTR SY SB 85736 85739 Description Code Single Unit Product Number 10 Pack Product Number BEFORE YOU BEGIN Read these instructions completely and carefully FOR YOUR SAFETY PREPARE ELECTRICAL WIRING Read and observe all CAUTIONS and WARNINGS shown Electrical Requirements throughout these instructions e The power supply must be supplied with 100 240 VAC ull 50 60 Hz and connected to an individual properly grounded es branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse e Installation to be performed by factory trained service personnel only e For use inside a commercial refrigeration case with packaged foods only e Wiring must be 2 wire with ground and rated for 75 C 167 F e Use this unit only in the manner intended by the manufacturer e Do not overload driver follow installation instructions for the If you have any questions contact the manufacturer GEPS6Q000NCMUL SY or GEPS6S5OONCMUL SY e Before installing servicing or cl
5. Light Mark a horizontal l l line a minimum 2 1 8 inches 54 mm from the top of the mullion i For 48 inch LED Lights 3 8 46 1 4 1175mm and another horizontal line 3 8 inch 10 mm below this line e Prepare for the lower end of the Center LED Light For 48 inch LED Lights mark a horizontal line 46 1 4 1175mm beneath the first line drawn for the top Mounting Tab For 60 inch LED Lights mark a horizontal line 58 3 32 1476mm beneath the first line drawn for the top Mounting Tab For 67 inch LED Lights mark a horizontal line 65 15 32 1663mm beneath the first line drawn for the top Mounting Tab e Center the center punch directly at the intersection of the horizontal lines and the vertical line top and bottom and establish a dimple e Use power drill and 7 64 inch 2 8 mm drill bit to drill holes at the intersection of the vertical and horizontal center line For 60 inch LED Lights 58 3 32 1476mm For 67 inch LED Lights 65 15 32 1663mm 10 mm Center punch at intersection and drill a ee 7 64 inch 2 8 mm hole Risk of electrical shock Only those open holes indicated in the photographs and or drawings may be made or altered as a result of kit installation Do not leave any other open holes in an enclosure of wiring or electric components Risque de choc lectrique Seuls les trous ouverts indiqu s dans les photos et ou les dessins peuvent tre faites ou modifi s la suite
6. ainst AAWARNING AVERTISSEMENT harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio 7 communications Operation of this equipment in a residential area is likely Risk of electrical shock Bete power before ecm installing product to cause harmful interference in which case the user will be required to LED Retrofit Kit Installation requires knowledge of luminaires electrical systems If correct the interference at his own expense not qualified do not attempt installation Contact a qualified electrician Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and or drawings Risque de choc lectrique Couper le courant avant de r parer ou installer le produit LED Retrofit Kit d installation n cessite la connaissance des syst mes luminaires lectriques Si vous n tes pas qualifi ne tentez pas l installation Contactez un lectricien qualifi Installez ce kit seulement MN q Q N q ti O N at WO r K dans les luminaires qui ont les caract ristiques de construction et les dimensions figurant sur les photographies et ou des dessins Remove Existing Lighting Components Tools Required Components Required Agoerey e o e Wire stripper cutter L
7. du montage du kit Ne pas laisser autres trous ouverts dans l enceinte du c blage lectrique ou composants Install Center LED Lights e Place a Center LED Light against the back face of the mullion near the two holes drilled at the top e Insert a 6 32 x 1 2 inch sheet metal screw into the top slot of the Mounting Tab on the Center LED Light and into the first hole that was drilled in the center mullion e Usea screwdriver to thread the screw into the drilled hole e Repeat for the second screw and for the lower end of the Center LED Light e Refer to the manufacturing manual for door frame to ensure there are no components contained inside the mullion that could be drilled through Use a 6 3 4 inch self drilling screw to attach the Center LED Light into one or two of the additional mounting holes located near the center of the LED Light Refer to wiring diagram on page 5 Connect the red and black output wires from the LED Light to the red and black wires on the LED Driver using the twist lock splice wire connectors provided LED Driver Leads Center LED Light Power Leads Mounting Tab CAUTION ATTENTION Risk of injury Do not overload LED Driver Do not exceed limits shown in Maximum LED Driver Loading table below Risque de blessure Ne pas surcharger l alimentation Ne pas ex der les limites de la table ci dessous Charges maximales pour les alimentations LE
8. eaning unit switch power off e Ensure that all connection points are sealed for damp at the service panel and follow appropriate lock out tag out location using the appropriate method per the NEC or local safety procedures electrical code Grounding Instructions Cable Direct LED DRIVER COMPATIBILITY e This lighting system must be connected to a grounded metal This system is compatible with GEPS6000NCMUL SY or permanent wiring system or an equipment grounding conductor GEPS6500NCMUL SY LED Driver Please refer to the separate must be run with the circuit conductors and be connected LED driver installation guide for appropriate wiring connections to the equipment grounding terminal This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful A CAUTION ATTENTION interference and 2 this device must accept any interference received Risk of injury While performing installations described gloves safety including interference that may cause undesired operation glasses or goggles should be worn Risque de blessure Lors de NOTE This equipment has been tested and found to comply with the l ex cution des installations d crites des gants des lunettes de s curit limits for a Class A digital device pursuant to part 15 of the FCC Rules A ou des lunettes de protection doivent tre port es These limits are designed to provide reasonable protection ag
9. g screws that attach ballast o and remove ballast Dispose of ballasts according to federal D asir gt SOE 3 Overhead door frame and local regulations LED driver installation will begin at Step 5 and Step 6 Q To install the LED light first identify the wiring for connection to the LED driver After removing the connector from ballast leave the existing ballast input and output wires for reconnection in a later step A WARNING AVERTISSEMENT Risk of fire or electric shock Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit Check for enclosed wiring and components Risque de feu ou lectrocution Les pi ces et c bles lectriques risquent d tre endommag s lors du per age des trous pour l installation du luminaire DEL Veuillez v rifier si des cables et composantes se trouvent derri re la paroi avant de percer To prevent wiring damage or abrasion do not expose wiring to edges of sheet metal or other sharp objects Pour viter l endommagement de c blage ou l abrasion ne pas exposer le c blage aux bords de feuilles de m tal ou d autres objets tranchants Total width of mullion Prepare for Installation of Half total a width of Center LED Lights e LED Driver e Measure the total width of the mullion and mark a vertical line half wires top the total width near the top and bottom of the mullion e Prepare for the upper end of the Center LED
10. n Cavity 3 Neutral or Line 2 White 39 01 4046 DC Cavity 1 Output DC Red Cavity 2 Output DC Black i LED DRIVER iP ds Cavity 3 Dimming Purple S Cavity 4 Dimming Gray G Gray Purple OO Occupancy Sensor WHITE NEUTRAL Terminal Block AC Source BLACK LINE RIGHT END LED LIGHT LEFT END LED LIGHT CENTER LED LIGHT For information on A B C D see Steps 4 5 and 6 Connect LED Driver Output e For retrofit place LED driver in the location where the ballast was formerly located e Make output DC connections using one of the two options below USING TWIST ON WIRE CONNECTORS Remove the 4 way connector from the LED Driver by For non dimming applications cap the unused wires cutting the wires near the connector and strip the output with 5 32 4mm twist on wire connectors leads Using the appropriate wiring diagram on page 5 connect the LED Driver output leads to the LED Light leads Bundle and safely secure any unused wires by way of Use an ohm meter to identify the two wires connected to the approved wire ties and wire connectors LED Light that measure between 15 000 18 000 ohms Use wire connectors or other connection method approved for low temperature usage and stranded cable A Connect LED Driver Input e Make input AC connections as noted below USING TWIST ON WIRE CONNECTOR the appropriate wiring diagram on page 5 connect the The LED Driver is re
11. quired to be reliably bonded to the original Line and neutral wires or Line 1 and Line 2 protective ground conductor wires for 240 nominal VAC to the LED Driver leads using Attach the supplied green yellow ground wire from the the provided twist lock splice wire connectors or other LED Driver to a grounded metal portion of the door frame connection method approved for low temperature Remove the 3 way connector from the LED Driver by cutting usage and stranded cable C the wires near the connector and strip the input wires Using Connect Dimming Contacts Output Optional e To enable dimming operation connect leads from occupancy sensor or control system normally open contact to the purple and gray leads of the power supply Other methods such as using occupancy sensors to switch the LED driver on and off is not recommended and will void the product warranty e Make output contact closure connections using one of the two options below USING TWIST ON WIRE CONNECTORS Remove the 4 way connector from the LED Driver by cutting the wires near the connector and strip the output leads Using the appropriate wiring diagram on page 5 connect the LED Driver dimming output leads to the occupancy sensor or control system using wire connectors or other connection method approved for low temperature usage and stranded cable e The GEPS6000NCMUL SY or GEPS6500NCMUL SY LED Driver is capable of step dimming from 100 power to 20 power when u
12. sed with a normally open contact closure occupancy sensor system e When using the GEPS6000NCMUL SY or GEPS6500NCMUL SY for dimming applications the slider switch setting must be set to the right to disable the dimming feature and achieve 100 illumination Dimming Enabled 20 oman O I ZO Se 5 A CAUTION ATTENTION Risk of electrical shock Plastic cover is needed to protect electrical wires from tampering and accidental contact Risque de choc lectrique Le couvercle en plastique est requis pour assurer une protection ad quate contre l acc s aux fils et les contacts accidentels 8 Attach Covers to Mounting Tab e Tuck wires underneath Wire Cover before installing it onto the End Cap Attach Wire Cover to LED Light Mounting Tab by inserting a M2 9x10 pan head tapping screw provided through the holes in Covers and Mounting Tabs using an installation torque of 3 Ibf in Wire NOTE Tighten slowly until fully seated do not over tighten or strip the threads M2 9x10 pan head tapping screw Mounting Tab WARNING AVERTISSEMENT Risk of electrical shock Disconnect power to LED Lights before any cleaning operation Risque de choc lectrique D branchez l alimentation des clairages LED avant toute op ration de nettoyage LED Refrigerated Display Lights Cleaning Instructions e The outer lens and the plastic housing should be cleaned e Do not wipe the lens with a soiled dish cloth or wet towel
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