GE RV60 Installation Guide
Contents
1. Total width Prepare for Installation of Half total of mulon Center LED Lights aie line half the total width near the top and bottom of the l l l LED Driver e Measure the total width of the mullion and mark a vertical Bp wires top mullion For 48 inch LED Lights e Prepare for the upper end of the Center LED Light Mark a 3 8 46 1 4 1175mm horizontal line a minimum 2 1 8 inches 54 mm from the top 10 mm For 60 inch LED Lights of the mullion and another horizontal line 3 8 inch 10 mm i A 58 3 32 1476mm below this line i Ji a For 67 inch LED Lights enter punc e Prepare for the lower end of the Center LED Light a aes Al on A 65 15 32 1663mm For 48 inch LED Lights mark a horizontal line and drill a ho 46 1 4 1175mm beneath the first line drawn for 7 64 inch 2 8 mm the top Mounting Tab hole For 60 inch LED Lights mark a horizontal line 58 3 32 1476mm beneath the first line drawn for the top Mounting Tab For 67 inch LED Lights mark a horizontal line 65 15 32 1663mm beneath the first line drawn for the top Mounting Tab e Center the center punch directly at the intersection of the horizontal lines and the vertical line top and bottom and establish a dimple e Use power drill and 7 64 inch 2 8 mm drill bit to drill holes at the intersection of the vertical and horizontal center line A WARNING AVERTISSEMENT Risk of electrical shock Only those open holes i2. and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense imagination at work PREPARE ELECTRICAL WIRING Electrical Requirements e The power supply must be supplied with 100 240 VAC pA 50 60 Hz and connected to an individual properly grounded p branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse e Wiring must be 2 wire with ground and rated for 75 C 167 F e Do not overload driver follow installation instructions for the GEPS6000NCMUL SY or GEPS6500NCMUL SY e Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local electrical code LED DRIVER COMPATIBILITY This system is compatible with GEPS6000NCMUL SY or GEPS6500NCMUL SY LED Driver Please refer to the separate LED driver installation guide for appropriate wiring connections A CAUTION ATTENTION Risk of injury While pe
3. dimming operation connect leads from occupancy sensor or control system normally open contact to the purple and gray leads of the power supply Other methods such as using occupancy sensors to switch the LED driver on and off is not recommended and will void the product warranty e Make output contact closure connections using one of the two options below OPTION 1 USING 4 WAY CONNECTOR OPTION 2 USING TWIST ON WIRE CONNECTORS Connect the LED Driver dimming output leads to the Remove the 4 way connector from the LED Driver by occupancy sensor or control system using the appropriate cutting the wires near the connector and strip the output mating connector Molex P N 39 01 4046 Terminals installed leads Using the appropriate wiring diagram on page 5 should be crimped using approved tooling and process per connect the LED Driver dimming output leads to the Molex specifications Ensure that the connector cavities are occupancy sensor or control system using wire connectors correctly populated per the wire cavity table on page 5 or other connection method approved for low temperature usage and stranded cable D e The GEPS6000NCMUL SY or GEPS6500NCMUL SY LED Driver is capable of step dimming from 100 power to 20 power when used with a normally open contact closure occupancy sensor system e When using the GEPS6000NCMUL SY or GEPS6500NCMUL SY for dimming applications the slider switch setting must be set to the right to disable the di
4. ED lights per LED driver One End Set Right and Left amp One Center LED Light SWITCH Note LED Lights are polarity insensitive v Driver Wire Connector Cavities 39 01 4030 AC Cavity 1 Line 1 Black Cavity 2 Earth Ground Green Cavity 3 Neutral or Line 2 White 39 01 4046 DC Cavity 1 Output DC Red Cavity 2 Output DC Black i LED DRIVER iP ds Cavity 3 Dimming Purple S Cavity 4 Dimming Gray G Gray Purple OO Occupancy Sensor WHITE NEUTRAL Terminal Block AC Source BLACK LINE RIGHT END LED LIGHT LEFT END LED LIGHT CENTER LED LIGHT For information on A B C D see Steps 4 5 and 6 Connect LED Driver Output e Make output DC connections using one of the two options below OPTION 1 USING 4 WAY CONNECTOR OPTION 2 USING TWIST ON WIRE CONNECTORS Connect the LED Driver output leads to the LED Light leads Remove the 4 way connector from the LED Driver by using the appropriate mating connector Molex P N 39 cutting the wires near the connector and strip the output 01 4046 Terminals installed should be crimped using leads Using the appropriate wiring diagram on page 5 approved tooling and process per Molex specifications connect the LED Driver output leads to the LED Light leads Ensure that the connector cavities are correctly populated using wire connectors or other connection method approved per the wire cavity table on page 5 A for low t
5. OEM Installation Guide GE Lighting IMMERSION LED Refrigerated Display Lighting Vertical Cases RV60 Series Center Mullion Lights 48 inch GELT604850CTR SY SB 85742 85745 GELT604840CTR SY SB 85748 85751 GELT604835CTR SY SB 85754 85757 60 inch GELT606050CTR SY SB 85699 85702 GELT606040CTR SY SB 85705 85708 GELT606035CTR SY SB 85711 85714 67 inch GELT606750CTR SY SB 85717 85722 GELT606740CTR SY SB 85725 85728 GELT606735CTR SY SB 85736 85739 Description Code Single Unit Product Number 10 Pack Product Number BEFORE YOU BEGIN Read these instructions completely and carefully FOR YOUR SAFETY Read and observe all CAUTIONS and WARNINGS shown throughout these instructions e Installation to be performed by factory trained service personnel only e For use inside a commercial refrigeration case with packaged foods only e Use this unit only in the manner intended by the manufacturer If you have any questions contact the manufacturer e Before installing servicing or cleaning unit switch power off at the service panel and follow appropriate lock out tag out safety procedures This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested
6. emperature usage and stranded cable A For non dimming applications cap the unused wires with 5 32 4mm twist on wire connectors Connect LED Driver Input e Make input AC connections using one of the two options below e The LED Driver is required to be reliably bonded to the protective ground conductor OPTION 1 USING 2 WAY CONNECTOR OPTION 2 USING TWIST ON WIRE CONNECTOR Attach the supplied green yellow ground wire from the Attach the supplied green yellow ground wire from the LED LED Driver to a grounded metal portion of the door frame Driver to a grounded metal portion of the door frame Connect the original Line and neutral wires or Line 1 and Remove the 3 way connector from the LED Driver by Line 2 wires for 240 nominal VAC to the 3 way connector cutting the wires near the connector and strip the input for the LED Driver input wires using the appropriate mating wires Using the appropriate wiring diagram on page 5 connector Molex P N 39 01 4030 Ensure that the connect the original Line and neutral wires or Line 1 and connector cavities are correctly populated per the Line 2 wires for 240 nominal VAC to the LED Driver leads wire cavity table on page 5 using twist lock wire connectors or other connection method approved for low temperature usage and stranded cable Ensure that the connector cavities are correctly populated per wire cavity table on page 5 Connect Dimming Contacts Output Optional e To enable
7. mming feature and achieve 100 illumination DIMMING SWITCH Dimming Enabled 20 a Dimming Disabled default gt O I ZU 5 A CAUTION ATTENTION Risk of electrical shock Plastic cover is needed to protect electrical wires from tampering and accidental contact Risque de choc lectrique Le couvercle en plastique est requis pour assurer une protection ad quate contre l acc s aux fils et les contacts accidentels Attach Covers to Mounting Tab e Tuck wires underneath Wire Cover before installing it onto the End Cap e Attach Wire Cover to LED Light Mounting Tab by inserting a M2 9x10 pan head tapping screw provided through the holes in Covers and Mounting Wire Tabs using an installation torque of 3 Ibf in Cover NOTE Tighten slowly until fully seated do not over tighten or strip the threads M2 9x10 pan head tapping screw Mounting Tab WARNING AVERTISSEMENT Risk of electrical shock Disconnect power to LED Lights before any cleaning operation Risque de choc lectrique D branchez l alimentation des clairages LED avant toute op ration de nettoyage 8 LED Refrigerated Display Lights Cleaning Instructions e The outer lens and the plastic housing should be cleaned e Do not wipe the lens with a soiled dish cloth or wet towel periodically with a mild liquid dish detergent These may leave a residue that can damage the finish e Do not use chemical cleaners to clean the lens e Do not
8. ndicated in the photographs and or drawings may be made or altered as a result of kit installation Do not leave any other open holes in an enclosure of wiring or electric components Risque de choc lectrique Seuls les trous ouverts indiqu s dans les photos et ou les dessins peuvent tre faites ou modifi s la suite du montage du kit Ne pas laisser autres trous ouverts dans l enceinte du c blage lectrique ou composants Install Center LED Lights e Place a Center LED Light against the back face of the mullion near the two holes drilled at the top e Insert a 6 32 x 1 2 inch sheet metal screw into the top slot of the Mounting Tab on the Center LED Light and into the first hole that was drilled in the center mullion e Use a screwdriver to thread the screw into the drilled hole LED Driver Leads e Repeat for the second screw and for the lower end of e Refer to the manufacturing manual for door frame Power Leads to ensure there are no components contained inside the mullion that could be drilled through Use a 6 3 4 inch self drilling screw to attach the Center LED Light into one or two of the additional mounting holes located near the center of the LED Light Mounting Tab Refer to wiring diagram on page 5 Connect the red and black output wires from the LED Light to the red and black wires on the LED Driver using the twist lock splice wire connectors provided A CAUTION ATTENTION Risk of injury Do not ove
9. rforming installations described gloves safety glasses or goggles should be worn Risque de blessure Lors de l ex cution des installations d crites des gants des lunettes de s curit ou des lunettes de protection doivent tre port es Ay WARNING AVERTISSEMENT Risk of electrical shock Disconnect power before servicing or installing product Risque de choc lectrique Couper le courant avant de r parer ou installer le produit Tools Required Components Required AT S H Hl ganet A e QON e QJ Wire stripper cutter LED light Tape measure LED driver Screwdriver Wire cover Cordless drill 6 32 x 1 2 screws Hammer O 7 64 inch 2 8mm drill bit Center punch A WARNING AVERTISSEMENT Risk of fire or electric shock Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit Check for enclosed wiring and components Risque de feu ou lectrocution Les pi ces et c bles lectriques risquent d tre endommag s lors du per age des trous pour l installation du luminaire DEL Veuillez v rifier si des c bles et composantes se trouvent derri re la paroi avant de percer To prevent wiring damage or abrasion do not expose wiring to edges of sheet metal or other sharp objects Pour viter l endommagement de c blage ou l abrasion ne pas exposer le c blage aux bords de feuilles de m tal ou d autres objets tranchants _
10. rload LED Driver Do not exceed limits shown in Maximum LED Driver Loading table below Risque de blessure Ne pas surcharger l alimentation Ne pas ex der les limites de la table ci dessous Charges maximales pour les alimentations LED Driver Configuration Options Both 50 watt and 100 watt LED Drivers are available for a variety of case configurations Maximum LED Driver Loading 50W Driver 100W Driver 6 Door 5 Door 4 Door 3 Door 2 Door 60 inch LED Lights 3 Center 1 End 7 Center 67 inch LED Lights 3 Center 6 Center 48 inch LED Lights 4 Center 8 Center 1 Center may be substituted by 2 End LED lights Parts Needed Per Case Center LED Lights End LED Light Sets Wire Covers Using 50W LED Drivers Using 100W LED Drivers ji LED Drivers 48 inch LED Lights e e E gt Ay WARNING AVERTISSEMENT Risk of electrical shock Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local electrical code Risque de choc lectrique S assurer que les points de raccordements sont scell s pour emplacement humide en employant une m thode permise par le NEC ou par le code lectrique local Connection Configurations Multiple LED Light s electrical input should be in parallel connection to an LED driver s output as shown by the example wiring diagram below Refer to Maximum LED Driver Loading table to determine maximum number of L
11. use scouring pads powdered cleaners bleach or cleaners containing bleach because these products can e Keep the outside clean Wipe with a clean cloth lightly erate ancidanmage eanick dampened with mild liquid dish detergent Dry with a clean soft cloth This product is intended solely for the use of commercial refrigerated display or case lighting and is not intended for use in any other application GE Lighting Solutions e 1 888 MY GE LED 1 888 69 43 533 www gelighting com GE Lighting Solutions LLC is a subsidiary of the General Electric Company Immersion is a trademark of GE Lighting The GE brand and logo are trademarks of the General Electric Companu Information provided is subject to change without notice All values are design or typical values when measured under laboratory conditions 2013 GE 63539 121013
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