GE D Installation Guide
Contents
1. replace the HID Lamp MAINTENANCE 1 Therearenouserserviceable parts within the ballast housing 2 Theballastwillautomatically shut down ifthe lamp voltage istoo high This is to reduce the chance of Non Passive Failure ofthe lamp The ballast will restart when the power to the unit is turned off and then back on 3 Theballast willautomatically shut down ifthe HID lamp will not start within a 90 minute time period The ballast will restart when the power tothe unitis turned off and then back on It will occasionally be necessary to clean outside of refractor to maintain light level Frequency of cleaning willdepend on ambient dirt level and minimum light level which is acceptable to user Lens Door if enclosed should be washed in a solution of warm water and any mild nonabrasive household detergent rinsed with clean water and wiped dry Should optical assembly become dirty on inside wipe reflector and clean lens door in above manner and replace any damaged gaskets GE Lighting Solutions e 1 888 MY GE LED e www gelightingsolutions com 1 888 69 43 533 GE Lighting Solutions is a subsidiary of the General Electric Company Evolve and other trademarks belong to GE Lighting Solutions The GE brand and logo are trademarks of the General Electric Company 2011 GE Lighting Solutions Information provided is subject to change without notice All values are design or typical values when measured under laboratory conditions 35 2015782. by other latches NOTE The OGE has wing nuts in place of latches SAFETY CHAINS Ay CAUTION Unit will fall if Safety Chain is not installed properly e Safety chains must be installed as described below CAUTION When used safety chains must be carefully installed as outlined below Safety chains and attachment accessories are available from the factor as an optional accessory for both ballast and optical assemblies Safety chains should be attached with minimum Slack Luminaire safety chains must be installedinamanner that prevents the luminaire from falling more than six 6 inches before itis caught by chain Toinstall ballast safety chain insertthe S hooks though the hole in the ballast housing and crimp shut Toinstallan optical safety chain insertthe S hook through alink in ballast safety chain and crimp shut Use the snap hookto attach to the clip or hole on the optical as shown in Figure 9 CRIMP S HOOK TO LINKIN BALLAST SAFETY CHAIN OPTICAL SAFETY CHAIN HOLE IN HOUSING BALLAST SAFETY CHAIN ATTACH SNAP HOOK TO CLIP OR HOLE Figure 9 ON OPTICAL LAMP INSTALLATION REPLACEMENT CAUTION Risk of burn e Allowlamp fixture to cool before handling LAMPS The light output of aluminaire is also dependenton the age of the Lamp In applications where the light level is critical it may be desirable to replace lamps before they burn out The lamp manufacturer can provide data s
3. screws OPTICAL ASSEMBLY MOUNTING FGE DGE LME OGE VSE NOTE Wet Location units are provided with a sponge rubber Gasket in bag attached to ballast housing that must be slipped over electrical plug prongs of optical assembly before final assembly 1 Figure 6 Slide Reflector to bottom of Ballast Housing 1a On VSE units with Safety Chains orient the reflector so that the Ballast Housing and Reflector Safety Chain Attachment Holes are on the same side 1b On VSE units push the Reflector Mounting Bracket thru the reflector opening and slide it over the Socket Brackets all the way On 400 watt Metal Halide units the top first hole of the Mounting Bracket will snap over the Socket Bracket screws On all others the bottom second hole will snap over the bracket screws Figure 7 For additional assembly instructions refer to the instruction sheet that came in the small box with the metal reflector and mounting bracket SOCKET QUARTZ SOCKET Figure 6 Figure 7 Figure8 NOTE If VSE unit has a safety light option clip Quartz Socket over Socket Bracket leg and reflector bracket leg in a horizontal position see Figure 8 2 Referto LAMPINSTALLATION and screw lamp into socket NOTE Incase of unit LME lampinstallation is accomplished through Access Door inLens by using arelamp stick 3 For enclosed units only Close Door and secure properly in place by latching first latch opposite hinge followed
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5. GEH 5956B GE INSTRUCTIONS Lighting Solutions NUVATION Electronically Ballasted Industrial Luminaires With Electromechanical Sliding Optical Disconnect Installation and Maintenance VERSABEAM PROTECTED BY U S PATENT NUMBER 5 416 684 ZULU Loo HAIN gt SUSU UU PUTIN AAN AAA HRANA MINN MMMM IMT NOTE The maximum fixture ambient temperature rating is MEAD POROS EET ORE ole the LESSER of the ratings indicated on the ballast and optical SAVE THESE INSTRUCTIONS FOR FUTURE USE assemblies NOTICE There areno user serviceable parts inside this ballast A WAR N N G housing and there should not bea need to access the inside of the ballast housing Risk of electric shock e Turn power off before servicing Minimum clearance of 3 feet must be maintained below luminaire A CAUTI O N Ifthe luminaire you ordered hasa polycarbonate acrylic refractor please pay particular attention to the following statement All articles made from polycarbonates acrylics including polycarbonate acrylic resin will yellow with time The rate of yellowing is determined by the specific material any additives and coatings as well as the optical temperature and exposure to Ultraviolet UV light A CAUTI O N Thisyellowing can reduce the lightoutputandimpactresistance of products made from polycarbonate acrylic resin In no case Risk of injury e Wear safety glasses and glov
6. amps specified on the luminaire fitting nameplate e Maintain a minimum of 3 feet clearance below the luminaire CAUTION Unit will fall if not installed properly e Follow installation instructions e Attach ONLY by threaded Boss e Do not use Knockout Holes for mounting CONDUIT MOUNTING 1 Remove the Wire Box End Cover by removing the two 2 screws as shown in Figure 1 CONDUIT NOT SUPPLIED WIRING BOX THREADED BOSS END COVER 1 A For Nuvation with Dimming Option remove both wiring box doors Figure 2 for electrical connections and box removal Figure 2 2 Threadthe Wiring Boxonto the conduit Secure the conduit with the set screw provided Ensure thatthe Wire Box cannot turn on the conduit once Set Screw has been tightened en BOSS WIRE BOX SLIDE MOUNTING f BRACKET Figure 3 3 Slide the Wiring Box onto the Mounting Bracket which is preassembled on to the Upper Housing as shown in Figure 3 NOTE The Ballast Housing is not fully secure until the wire box End Covers are reattached 4 Connectthe supply wires from mains to the Black and White supply leads Connect the Green Earth Ground Lead Adhere to the requirements defined the WIRING section below 5 Replace the Wire Box End Covers Insert and securely retighten the End Cover Screws as shown in Figure 2 The Ballast Housing is now secure FLEXIBLE MOUNTING If flex
7. es during installation and servicing Risk of burn should the maximum lamp age wattage rating or ambient e Donottouch operating luminaire rating listed for the luminaire be exceeded Contact factory for more information GENERAL UNPACKING This luminaire is designed for indoor applications only and should This luminaire has been properly packed to avoid damage be installed and maintained according to these instructions during transit Inspect the luminaire to confirm there is no The Nuvation ballast is designed to operate 250W 300W 320w damage Do not install a damaged luminaire or damaged 350W and 400W pulse start and ceramic metal halide lamps with luminaire components line voltages from 208 277 volts See nameplate for more information NOTE The Nuvation luminaire is supplied with a Slide On Through Wire Box which may be included in the carton ready Any part damaged or broken during or after assembly or installation toinstall should be replaced These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to GE Lighting Solutions INSTALLATION A WARNING Risk of fire e Keep combustible materials away from lens e Use l
8. howing how the lamp light output decreases with use CAUTION Use only lamps specified on nameplate Observe lamp manufacturer s recommendations as restrictions on lamp operation ballast type burning position handling and disposal Lamp Tightness Mogul Base Lamp The Lamp should be tightened to the NEMA EEI specified torque of 35 inch pounds whichis bestachieved by very firmly tightening to insure application of sufficient torque Tightening must be sufficient to fully depress and load the Center Contact of the socket Auxiliary Quartz Lamp ifthe unit has this option inset the quartz lamp in its socket making sure to wipe any fingerprints off lamp following the quartz lamp instructions NOTE Use of lubricants on lamp bases or sockets can cause rapid lamp failure and voids your fixture warranty The Auxiliary Quartz Lamp if used must be rated for 120V and from 100 to 250 Watts When power is applied the Auxiliary Quartz Lamp if used will immediately turn on Asthe HID Lamp strikes and warms up the Auxiliary Quartz Lamp will automatically shut down During normal HID Lamp operation ifthe power is interrupted the HID Lamp will extinguish and the Auxiliary Quartz lamp will turn on until the HID Lamp restarts After the HID Lamp restarts the Auxiliary Quartz Lamp will automatically shut down Should the HID Lamp fail to start the Auxiliary Quartz Lamp will provide back up lighting Ifthe HID Lamp completely fails to start
9. ible mounting accessories hook or loop are supplied separately thread the shaft into hanger hub locking nut assembly and follow the instructions above for conduit mounting CAUTION If this instruction is not followed damage to the mounting parts can occur causing the fixture to fall When using hook or loop fixture mounting do not apply luminaire weight when the mating parts are as shown in Figure 4 Do not apply any twisting action to the hook and loop assembly When properly installed the hook and loop assembly is as shown in Figure 5 Figure5 Figure4 WET LOCATION OPTION Wheninstalling ina wetlocation itisimportantto properly install the Conduit with an appropriate water sealing material The GE Lighting Systems wet location wiring box and a GE Lighting Systems wet location optical must be used WIRING Make allelectrical connections in accordance with the National Electrical Code and any applicable local code requirements Verify that the supply voltage Is correct by comparing it to the ballast s luminaire fitting nameplate CAUTION Risk of Electrical Damage e DO NOT MISMATCH wattage setting and Metal Halide HID Lamp wattage e Verify that the circuit wiring and circuit breakers are rated for the total circuitload The Luminaire wattage is preset atthe factory Please contactthe factory for instructions and a retrofit kit if a different wattage is required The Nuvation ballast is rated for use wi
10. th a supply voltage between 208V and 277V with 10 line voltage tolerance 50 60 Hz and will automatically sense voltage within the specified range The wire colors for the input lines in the wiring box are Black Color Primary Phase All White Color Neutralor Secondary Nuvation Dimmi Phase Models imming Nuvation Green Color Fixture Earth Ground Violet Color 0 10VDC Dimming Gray Color OVDC Dimming DIMMING FEATURE INSTRUCTIONS The Nuvation meets the lamp manufacturers requirements of starting operating the lamp at high wattage for at least 15 minutes before any dimming control can happen For continuous operation 24 hr day the Nuvation will automatically go into a full power mode onceaday for atleast 15 minutes as required by lamp specifications WIRING NOTES Polarity of the dimming control leads VIOLET and GRAY must be maintained DIMMING CONTROL Dimming control is accomplished by connection to the VIOLET AND GRAY Wires in the wiring box Figure 2 See Diagram A for wiring schematic POLARITY MUST BE PROPERLY APPLIED VIOLET To control AND GRAY To control Shorting example with a switch the violet and gray wires will cause the Nuvation to operate atlow wattage removing the short will cause the lamp to operate at full wattage External control systems can be used to operate the bi level function A zero 0 to ten 10 volt DC power supply can control the bi le
11. vel operation This can be either to continuously adjustment lamp wattage 50 to 100 Or one step 50 to 100 DC Control Voltage 10V Output Level 50 75 100 POLARITY MUST BE PROPERLY APPLIED VIOLET To control AND GRAY To control Aresistor or potentiometer pot can also be used to continuously adjust lamp wattage by connecting to the VIOLET and GRAY wires The resistor or potentiometer should be inthe 0 50Kohm range The voltage output from the VIOLET and GRAY wires will be in the 0 10 volt range and current will be less than one 1 milliamp SS S ee t SF amp K Q S Q o VIOLET NUVATION BALLAST GRAY Q DiagramA Added Features of the GELS NUVATION e Automatic lamp shut off if the lamp fails to start within 90 minutes e Aftera power shut off the NUVATION must be switched off and then back on cycle time 1 to 2 seconds e Automatic lamp shut off for end of life high voltage lamps FINAL ASSEMBLY LIGHT DISTRIBUTION ADJUSTMENT FGE DGE OGE The Optical Assembly is provided with an adjustable Socket Holder for changing spacing criteria Position is preset at factory to meet specified spacing criteria If it is necessary to adjust Socket consult photometric tables given in the catalog Loosen 3 Clip Screws to allow Socket Holder to rotate freely Desired position is selected by aligning step designation with clips Rotate Clips back to their original position and retighten
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