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GBC VOYAGER 3 930-032 User's Manual
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1. oue PT ETC crew xe me bn am Say C 3903 SNINHVM SNINSVA W Cmm ABVL3IH dOHd Operations Manual Page 1 9 2004 General Binding Corporation Voyager 3 Operations Manual Safety 1 8 Know your laminator To help you relate to the components referred to in this manual take the time to get to know what and where key components are on your new laminator Over view Heat exchange unit Heat control unit Laminator Electrical cabinet Stacker table E J T QE ee a at 5 Pump compressor unit Conveyor Feeder Separator section Feeder 1st sheet gate Conveyor belts
2. Voyager 3 OPERATION MANUAL Part Number 930 032 REV A REV DATE 04 02 04 2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED Do not duplicate without written permission Operations Manual Voyager 3 TABLE OF CONTENTS 1 0 Safety 1 1 Explanation of symbols 1 2 General Rules of safety 1 3 Emergency Stops 1 4 Safety Shields 5 Pneumantics 6 Heat 7 Safety labels 8 Know Your laminator LS D ola cla cla cl 1 1 1 1 1 2 0 Warranty 2 0 Limited 90 day warranty 2 1 3 0 Specifications 3 1 Machine Specification 3 2 Feeder Specifications 3 3 Feeder Pump and Specifications 3 4 Heater 4 0 Installation 4 1 Pre installation 4 1 1 Suggested Floor Layout 4 1 2 Connections 4 2 Receiving the crates 4 3 Uncrating 4 4 Positioning the components 4 4 1 Component placement 4 5 Safety Checklist 00101 Go h 5 0 Operations 5 1 Feeder 5 2 Laminator 5 2 1 Control Panel 5 2 2 Unwind controls 5 3 Stacker 5 4 Vacumn pressure 5 5 Heater Q1 O1 O1 6 0 Applications 6 1 Start up procedure 6 2 Shut down procedure 7 0 Maintenance and troubleshooting 7 1 Daily cleanng 7 1 7 2 Periodical Maintenance 7 1 7 3 Troubleshooting 7 2 8 0 Appendix Appendix Heater Manuals 8 3 Appendix B Pump Manual 8 5 Appendix C Diagrams 8 7 2004 General Binding Corporation I Il 2004 General Binding Cor
3. WARNING ELECTRICAL SHOCK HAZARD A Live voltage present Do not touch wires Use proper lock out tag out procedures fingers away The sharp blade can crush WARNING SHARP EDGE Keep hands and and cut WARNING FORK LIFT HERE For safe A moving of the laminator only place fork lift paddles where indicated on the machine You may become seriously hurt or cause irreparable damage to the equipment Page 1 7 Voyager 3 Operations Manual Safety Max 880 As 4 WARNING 3 SHARP EDGE WARNING Sharp edge Keeps hands and fingers away Sharp edge can cut CAUTION Max load and height Do not exceed A WARNING ATTENTION AMUCHO CUIDADO WARNUNG gu O WARNING Keep hands and fingers away The gate can crush Main Power Switch Page 1 8 O 2004 General Binding Corporation Voyager 3 Safety SE d VIN ira V0 E E A 289 gt 1ueuie2e d Ajejes Ju T I TL cm wh pony dno sui 299 LUN E D 5550555 99 ooo emm mao seinpeuoo T pezeuepma
4. Sheet guide wheels Pile table Hold down flaps Feeder head assembly Air baffle adjust Feeder controls Sheet feed wheels f Pile guide adjust Page 1 10 2004 General Binding Corporation Operations Manual Safety Voyager 3 Laminator Unwind assembly Heat roller Laminator controls 2nd sheet gate Heat roller safety shield Pressure roller Separator Separator shield Snap rollers Perf orator wheel Exit w heel Exit blow er Decurl roller Exit roller Pull rollers Snap rate adjust Perforator roller 2004 General Binding Corporation Page 1 11 Voyager 3 Operations Manual Safety Page 1 12 O 2004 General Binding Corporation Operations Manual Warranty 2 0 Limited 90 Day Warranty GBC warrants to the original purchaser for a period of one year parts and ninety days labor after instal lation that this laminator is free from defects in work manship and material under normal use and serv ice GBC s obligation under this limited warranty is limited to replacement or repair at GBC s option of any part found defective by GBC without charge for material or labor THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED ANY REPRESEN TATIONS OR PROMISES INCONSISTENT WITH OR IN ADDITION TO THIS LIMITED WARRANTY ARE UNAUTHORIZED AND
5. Page 3 1 Voyager 3 Ambient Air Temp Humidity Rating Altitude Rating 3 2 Feeder Specifications Minimum sheet sizes Maximum sheet size Paper range Operating Speed Max Paper Load Height In feed pile weight Laminator Connection Height Operation Rotation of feeder input shaft Sheets overlap on conveyor Feeder Head Type Blowers Adjustments Page 3 2 Operations Manual Specifications 5 40 30 95 Non Condensing 1000 Meter Minimum 8 5 x 11 21 6 x 28 cm 8 5 side forward 30 x 40 76 2 x 101 6 cm 30 side forward 80lb text C1S to 14pt cover 115 to 300 g m2 0 10 000 sheets hr for all paper types listed under paper range and for sheet lengths according Chart 1 in Sec H 30 in 7600 mm 1940 lb 880 kg 33 5 in 850 mm Angle 10 or less Continuous 1 Revolution of input shaft 1 feeder head cycle 1 gate cam revolution conveyor movement 197 mm Counter clockwise looking from DRIVE side 197 mm recommended Two system feeder head recommended lifting suckers recommended forwarding suckers recommended Blower design for feeding with short side forward Sheet direction is opposite than on printing presses 1 foot blower and 2 cushion blowers 2 front side blowers on the side guides Horizontal linear mechanism for 11 40 paper with sheet length scale Vertical feeder head height adjustment min 3 4 19 mm 200
6. RIGGERS ONLY to move the laminator components CAUTION The GBC Voyager 3 Laminator is not designed to be tipped up side down or sideways in any way Such action disturbs the exact alignment of the rolling parts of the machine and may require costly and exten sive realignment General Binding Corporation 4 3 Uncrating CAUTION Do not attempt to remove the sides of the crate by yourself You can be seriously injured and or cause damage to the laminator components Below is an example of a typical crated unit Your crate may have some minor differences but should uncrate in the same manner Oh ot CAUTION Do not use a knife or other sharp objects to remove shrink wrap or pre mask ing from around the laminator You can cause irreparable damage to the rollers Page 4 5 Voyager 3 4 4 Positioning the components All components are positioned by the center line of the laminator The components should be posi tioned in the following order Laminator stacker table feeder conveyor vacuum pump and then the water heater Refer to Figure 4 4 1 Component Placement riggers before attempting to move the com ponents You may be seriously injured and or cause damage to the machine WARNING Always consult your licensed WARNING Do not attempt to move the A components of the GBC Voyager 3 across anything other than a flat level surface with out trained and qualified riggers It is recommended to move e
7. cause a fire A A A A ELECTRICAL HAZARD Never discon nect any cable on the laminator while power is supplied Servicing should be left to qualified service repre sentatives only to repair or service the laminator Servicing should be left to qualified service representatives only ELECTRICAL HAZARD Do not attempt Page 1 2 Operations Manual Safety WARNING Do not operate this laminator A if you are not physically psychologically or emotionally fit Do not operate this machine until you have been trained and read this manual in it s entirety WARNING Do not wear ties loose fitting clothes or dangling jewelry while operat ing or servicing the laminator These items can get caught in the nip and choke you or you can be crushed or burned devices to increase the laminator s pro duction capacity In the event a safety device should fail never attempt to bypass it for operation Consult a service representative immediately WARNING Never tamper with the safety WARNING To prevent injury to others A working around the laminator only one person may control the functions of the laminator during operation or servicing CAUTION The operating environment A must be free of dust flammable liquids and vapors 2004 General Binding Corporation Operations Manual Safety CAUTION Vapor build up or stored flam mable liquids can cause a fire Excessive dust can damage the laminator CAUT
8. rique de la classe A est con forme la norme NMB 003 du Canada 1 1 Explanation of symbols INFORMATION This symbol used to inform you of important information per taining to the current subject e CAUTION When you see this symbol use caution to avoid harm to you or oth ers around you WARNING This symbol is used to inform A you of a dangerous situation and tells you how to avoid harm to you others around you or to the equipment ELECTRICAL HAZARD This symbol is used to prevent an electrical shock condi tion that may be caused by an operators action or machine function CAUTION When you see this word without a sym bol it means the action described may result in machine damage If for any reason you are unsure of what a symbol represents contact your local sales service repre sentative for further explanation Page 1 1 Voyager 3 1 2 General rules of safety ELECTRICAL HAZARD Do not operate the laminator if power cord is damaged or frayed You can be severely shocked elec trocuted or cause a fire ELECTRICAL HAZARD Employ a licensed electrician to provide electrical requirements for the laminator ELECTRICAL HAZARD Employ a licensed plumber to provide tap and drain requirements for the laminator ELECTRICAL HAZARD Do not use lig uid or aerosol cleaners on the laminator Do not spill liquid of any kind on the lami nator You can be severely shocked elec trocuted or
9. safe work area constitutes enough room to work with the materials at hand while being free to move around the laminator without interference from the laminator You must allow a minimum of 5 ft 152 cm in front of the feeder and on the operator side and a minimum of 2 ft 61 cm behind the stacker and drive side of the laminator Refer to Figure 4 1 1 Floor layout Is the environment appropriate for the laminator A controlled environment is recom mended CAUTION The operating environment must be free of dust flammable liquids and vapors The laminator requires a clean dust and vapor free environment to operate properly Page 4 1 Voyager 3 CAUTION Do not locate the laminator where air can blow directly on the machine The air flow can cool the rollers unevenly and result in poor quality output C Have you contacted a certified electrician to install a receptacle for the laminator ensuring that adequate power and correct circuit breaker is being supplied The laminator and heater requires 380 Volt AC 50 60 Hz 50 amps Delta three phase four wire power For US a transformer is required to step up power from 230 Volt 3 Phase to 380 Volt 3 Phase AC Refer to Figure 4 1 2 connections For heater requirements consult the heater manual for your unit 1 INFORMATION The vacuum pump feeder and heater units will draw it s electrical power from the laminator Is tap and drain water available Wat
10. 4 General Binding Corporation Operations Manual Specifications Other Conveyor Type Length Vacuum sections Belts Lifting Mechanism Type Moving increments Other Pile height sensor Gating mechanism Paddles Clutch Leveling pads Air requirements Pressure Vacuum Consumption Electrical plug connections Power Requirement 3 3 Feeder Air Pump Specifications Capacity at 50 Hz Pressure Vacuum 2004 General Binding Corporation Voyager 3 Vacuum and blower adjustments Vacuum style conveyor Min 40 101 6 cm Max 4 101 6 mm from downstream edge of feeder conveyor with possibility to close two external sections 3 2 80mm wide Habasit belts for vacuum conveyor Lifting mech with removable feeder table design for 2000 Ib 907 kg load capacity 1 8 3 mm per increment in up direction with full load and empty table as well Feeder will be supplied with one 1 removable table Operating on all colors and reflective materials Gating mechanism related to feeder head function located between paper stock and conveyor 4 Paddles holding sheets from top on the conveyor Not required Adjustable pads M 20 with 1 adjustment Min 7 psi 5 bar 50 kPa Min 6 psi 5 bar 40 kPa 40 m3 h 1 plug for connection between feeder and laminator 1 plug for air pump Power supplied by the laminator 24 CFM 40 m3 h Max 9 psi 6 bar 60 kPa Max 9 psi 6
11. Binding Corporation Operations Manual Specifications 3 0 Specifications 3 1 MACHINE SPECIFICATION Maximum Speed Minimum sheet sizes Maximum sheet size Max Feeder Loading Overlap Variation Paper range Films Film Orientation Film Core Diameter Maximum Film Roll Diameter Air Requirement Operating Air pressure Air flow Water Requirement Power Requirement European Version Power Requirement US Version Short Circuit Interrupt Capacity Sound Pressure Sound Power 2004 General Binding Corporation Voyager 3 150 ft min 10 000 8 5 x 11 in sheets hr 45 7 meters min 10 000 21 6 x 28 cm sheets hr 8 5 x11 in with the 8 5 side forward 21 6 x 28 cm with the 21 6 side forward 30 x 40 in with the 30 side forward 76 2 x 101 6 cm with the 76 2 side forward 30 in 7600 mm 1940 Ib 880 Kg Electronic lap control 1 8 5 64 in 3 2 mm 80lb text C1S to 14pt cover 115 to 300 g m2 OPP Films PET Films Lay Flat Films 9325 CLR 8200 CLR 8500 LF 8300 CLR 8200 DEL 8500 LF DEL 8300 DEL 1 7 NAP2 CLR 1 7 NAP5 LF 8700 DEL 1 7 NAP2 DEL Adhesive in 3 in 76 0 mm 15 5 in 394 mm 80 90 psi 5 6 6 3 bar 560 630 kPa Max operating pressure 116 psi 8 bar 800 kPa 10 13 CFM 17 22 m3 h Tap and drain water 400 Volt AC 3 Phase 50 Hz 75 Amps 230 Volt AC 3 Phase 60 Hz 100 Amps Isc 350 amperes LpA 76 6 2 5 79 1 dbA L WA 94 8 2 5 97 3 dbA
12. Does E stop remove power from machine at main contactor Do you have to press the Reset button to re apply power to machine a E Stop on Operators Station Does E stop remove power from machine at main contac tor Do you have to press the Reset button to re apply power to machine E Stop on Electrical Cabinet Does E stop remove power from machine at main contac tor Do you have to press the Reset button to re apply power to machine Snapping Cover Open the cover while the machine is running Does the machine stop Laminator Cover Open the cover while the machine is running Does the machine stop Check Speed With the main roll safety guard open press and hold the RESET and JOG Forward buttons In this condition the machine speed should not exceed 1 meter min To check the speed mark the chrome roll with a piece of tape and time the machine for 1 minute Ensure the chrome roll does not rotate more than 1 3 4 rotations minute 2004 General Binding Corporation Page 4 9 Voyager 3 Operations Manual Installation Page 4 10 O 2004 General Binding Corporation
13. ION Exercise extreme caution when working around or replacing the film cutter blade This blade is sharp and cut you CAUTION Keep feet away from the feed er pile table when lowering to ground level bing changing film or after heat has been removed from the laminator CAUTION Always observe all warning labels placed at various points on the laminator If you do not completely under stand a label contact your local service representative for further explanation CAUTION Always follow proper shut down procedure as described in this manual when turning the laminator off CAUTION Only use materials specified in this manual for cleaning of the lamina tor and routine maintenance CAUTION Avoid contact with the heat A roller during webbing operation un web 2004 General Binding Corporation Voyager 3 CAUTION The laminator may only be A moved by a qualified service representa tive Improper disconnection or reconnect ing can result in injury to you and or dam age to the laminator CAUTION Never use this machine for A any other purpose than its intended design and function You may be injured The following actions can result in machine damage CAUTION Do not make any modifications to this laminator Unauthorized changes will void your war ranty and may cause extensive repairs or create poor output quality CAUTION Do not locate the laminator where air is blowing directly on the machin
14. SHALL NOT BE BINDING UPON GBC IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER OR NOT FORESEEABLE This limited warranty shall be void if the laminator has been misused mishandled damaged by negli gence by accident during shipment or due to expo sure to extreme conditions repaired altered moved or installed by anyone other than GBC or its authorized agents or if incompatible film was used GBC s obligation under this limited warranty does not include routine maintenance cleaning adjust ment normal cosmetic or mechanical wear nor freight charges 2004 General Binding Corporation Voyager 3 Without limiting the generality of the previous para graph GBC s obligation under this limited warranty does not include 1 Damage to the rollers caused by knives razors or other sharp tools by any foreign objects falling into the working area of the laminator or by clean ing the laminator with solutions or materials that harm its surfaces 2 Damage caused by adhesives nor 3 Damage caused by lifting tilting or attempting to position the laminator other than rolling it on its cas tors across even surfaces FOR EUROPEAN UNION RESIDENTS ONLY This guarantee does not affect the legal rights which con sumers have under applicable national legislation governing the sale of consumer goods Page 2 1 Voyager 3 Operations Manual Warranty Page 2 2 O 2004 General
15. ach component in the following manner but you should consult the licensed riggers for alternative methods that best fit your situation and surroundings WARNING To safely move the components A use as many people necessary to assist in keeping the components stable during movement CAUTION Exercise safe lifting practices to A avoid serious injury to yourself and the equipment Page 4 6 Operations Manual Installation Laminator Once the laminator has been safely removed from the crate you can move the laminator into position by using a pallet jack or forklift To move the laminator approach the laminator from the front and guide the forks under the laminator where indicated on the laminator E q Fork Lift aS LH I Stacker table The stacker table can be easily carried by two peo ple and attached to the laminator once the lamina tor has been set into position To attach the stacker table position the stacker table hooks onto the stacker table support rod locat ed at the back of the laminator Stacker table hook Stacker table support rod FD 2004 Gener
16. al Binding Corporation Operations Manual Installation Feeder Once the feeder has been safely removed from the crate you can move the feeder into position by using a pallet jack or forklift To move the feeder approach the feeder from the front and guide the forks under the feeder where indicated on the cross beams Fork Lift Set the back of the feeder approximately 48 in 122 cm from the front of the laminator This will provide sufficient space for the installation of the conveyor 48 in 122 cm a atm INFORMATION Do not remove the cross beams They will be removed at the time of installation 2004 General Binding Corporation Voyager 3 Conveyor The conveyor can be easily carried by two people and set down on the floor between the feeder and the laminator The belt drive gear end of the con veyor should be on the feeder end The conveyor will be connected at the time of installation Vacuum pump The vacuum pump can moved by placing it on to a pallet jack and moved to the set up location Set the vacuum pump next to the control panel on the operator side of the laminator The vacuum pump will be connected at the time of installation Water heater reservoir tank The water heater and reserv
17. bar 60 kPa Page 3 3 Voyager 3 Operations Manual Specifications Motor power 1 85 kW informative RPM at 50 Hz 1420 informative Adjustments Vacuum and pressure adjustments Power Requirement Power supplied by the laminator Note Air pump design equal or similar to Becker air pump T 4 40 DSK 3 4 Heater For heater specifications see heater manual Page 3 4 O 2004 General Binding Corporation Operations Manual Installation 4 0 Installation CAUTION The GBC Voyager 3 can only be A installed by trained GBC Service Representative Before a Voayger 3 Laminator can be installed there are a few requirements that must be met Make cer tain that each of the requirements listed in the fol lowing pre installation checklist are met prior to installation CAUTION Failure to follow the pre installa tion check list can result in damage to the laminator As a customer you are responsible for ensuring the crates are uncrated and the components are set in proper position as illustrated in Figure 4 1 1 Suggested Floor Layout The installation time is out lined to allow for maximum hands on training with the operators 2004 General Binding Corporation Voyager 3 4 1 Pre installation Are the doorways and hallways wide enough for the laminator to be moved to the installa tion site E Is there ample room for the laminator The laminator occupies 16 ft by 6 ft of floor space 488 cm x 183 cm A
18. e The air flow can cool the rollers unevenly and result in poor output quality CAUTION Only use acceptable materials through this laminator Unacceptable materials may cause damage to the rollers or cause poor output quality CAUTION Do not place the laminator on uneven surfaces This will effect the operation of the lamina tor and will result in poor output quality INFORMATION Any concerns for safety o or operation should be brought to the attention of your local service representa tive immediately Page 1 3 Voyager 3 Jog Slow Speed w Guard Open 1 3 Emergency stops E Stop The Voyager 3 is equipped with three E Stops One is located on the feeder next to the feeder pile table controls the second is located on the laminator con trol panel and the third is located on the top of the laminator electrical box To engage an E Stop press the E Stop in When any one of the three E Stops is engaged all functions of the machine are stopped and the main pressure roller is lowered To continue operation all E Stops must be in the up position To release an E Stop pull button out Page 1 4 Operations Manual Safety The Jog and Reset buttons must be held simultane ously to allow the slow speed jogging with the safe ty guard open Speed is monitored by relay for safe ty purposes 1 4 Safety shields The two safety shields one covering the main roller and the second covering the separator
19. e safety of others is impor tant to GBC This section contains important safety information pertaining to the Voyager 3 Laminator which must be adhered to while operating cleaning and performing basic maintenance in and around the machine For important safety information regarding the Becker Pump Soma Feeder or Sterlco Water Temperature Control Unit read the operation manual provided by each of the compo nents manufacturer FCC NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commer cial environment This equipment generates uses and can radi ate radio frequency energy and if not installed and used in accordance with the Operator Manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense 2004 General Binding Corporation Voyager 3 CAUTION CHANGES OR MODIFI CATIONS NOT EXPRESSLY APPROVED BY GENERAL BIND ING CORPORATION COULD VOID YOUR AUTHORITY TO OPERATE THE EQUIPMENT A Canada Class A Notice Avis Canada Classe A This Class A digital apparatus complies with Canadian ICES 3 Cet appareil num
20. er supply should be hard plumbed with a 3 4 in 1 9 cm NPT supply and drain Refer to Figure 4 1 2 connections Is proper air pressure available Air pressure required is 80 90 psi min 0 56 0 63 Mpa with an air flow of 10 13 cfm 280 360 liters min Refer to Figure 4 1 2 connections CAUTION Tripping Hazard If connections are not dropped from the ceiling all lines and hoses must be covered to prevent trip hazard Page 4 2 Operations Manual Installation 2004 General Binding Corporation Hin RT ES g 28 1 10014 15 zeses uosuopuy 1919 E suill4 989 Voyager 3 007 91022 eseud aam eseud e 001 29 09 2409 00 00 01 062 edoun3 12911981 104 enuey 995 1 Jepaej jo ym Jeyeey S19 1 096 082 ureJq 21 01 008 54 211 188 8 sjuawasinbay p 5 2 5 9 5 95 2 o 8 JN ve Oo d D Gopeunure 1 Ajddns 5 5 doup jeoujoe 3 5 o 19 4 Ajddns g
21. o nat operate without guards in place WARNING Hazardous Voltage Do not open these cabinets This machine is to be serviced only by trained and authorized personnel WARNING Moving Parts Keep hands and fingers away You may be crushed and or cut Page 1 6 O 2004 General Binding Corporation Operations Manual Safety CAUTION HOT SURFACE PINCH POINT Surface may be hot Do not touch Keep hands and fingers away from pinch point waRNUNG CAUTION roen inc de poirt roles lunc kim hands Marcia CAUTION PINCH POINT Keep hands and clothing away from pinch point Nicht chne No operer geschlossene sin schutzvor cubiertas without all richtung instaladas guards in bedienen installes place WARNING Do not operate without all A guards in place You may be seriously injured amp MUCHO NES LAME COUPANTE ananuna SHARP BLADE SCHARFE KLINGE Mantener manas y Tenlr et dedos a distancia doigts a l cart Keep hands and und Irina fingers away WARNING BLADE HAZARD Sharp blade keep hands and fingers away The sharp blade can crush and cut A CAUTION HOT SURFACE Do not touch 2004 General Binding Corporation Voyager 3 CAUTION HEAVY OBJECT Exercise safe A lifting practices when handling A
22. oir tank are equipped with castors and can be rolled over flat surfaces and placed next to the laminator Set the water heater and reservoir tank next to the electrical box on the drive side of the laminator The water heater and reservoir tank will be connected at the time of installation CAUTION Tripping Hazard Position water heater so that hoses from heater do not cause a tripping hazard CAUTION Ensure all accessory items are placed with the GBC Voyager 3 Do not attempt to connect any component after positioning has been completed Page 4 7 E anbi WN INS ZA LEOL 2 E mE mal A 5 RT wae Era H dnoio 289 5 d a 201 junnae A 3 kl a 132815 o i c JO aAuO2 Jojeuiue o Ajuo HUE c prezeu 18je au 9 0 E jq ssod se 95010 se Q uonisod NOILnVO op S gt 5 Auvialudoud gt Em LL 2004 General Binding Corporation Page 4 8 Operations Manual Installation Voyager 3 4 5 Safety Checklist Once installation is complete perform the following steps to ensure that all the safety features of the machine are operating properly E Stop on Feeder
23. poration Operations Manual Voyager 3 The information in this publication is provided for reference and is believed to be accurate and complete GBC is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication including but not limited to any implied warranty of fitness or merchantability for any particular use GBC reserves the right to make changes to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC or others GBC assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted 2003 by GBC rights reserved The information contained in this publication is proprietary and may not be reproduced stored transmitted or transferred in whole or in part in any form without the prior and express written permission of GBC O 2004 General Binding Corporation III IV 2004 General Binding Corporation Operations Manual Safety 1 0 Safety CAUTION Do not attempt to operate your Voyager 3 Laminator until you completely read and understand this and all related Operations Manual Your safety as well as th
24. section per form the same function as an emergency stop 1 M ain roller safety shield 2 Separator safety shield Both safety shields have a key switch Once the key is removed from the switch all functions of the machine are stopped and the main pressure roller is lowered To disengage the main roller safety shield switch pull up on the safety shield handle located on the operator side of the laminator WARNING Burn hazard chrome cylinder stays hot Main roll safety shield To disengage the separator safety shield switch slide the shield back towards the stacker table and raise 2004 General Binding Corporation Operations Manual Safety Separator safety shield 1 5 Pneumatics The pneumatic system used to provide upward pressure on the pressure roller and the snap roller is capable of producing great amount of forces This force is applied to any object presented in the open ing called the nip between the two rollers Pressure roller Snap roller CAUTION Objects other than media film or approved substrates will cause irreparable damage to the rollers if caught in the nip 2004 General Binding Corporation Voyager 3 Use care in raising the lower pressure roller and or engaging the snap roller Before engaging either of these rollers ensure that nothing is in the nip areas Know how to react quickly in an emergency If any problem or danger should occur depre
25. ss any of the E Stops all functions of the machine are stopped and the main pressure roller is lowered 1 6 Heat The heater can raise the main roller temperature well of over 200 F 100 At these temperatures you can become severely burned WARNING Do not make contact with the main roller when heat is applied You may become severely burned if not avoided WARNING After heat is removed from the main roller avoid contact with the roller for at least two hours Heat is still present WARNING Use extreme caution when the main roller safety shield is raised and heat is supplied Page 1 5 Voyager 3 Operations Manual Safety 1 7 Safety labels Posted at various locations on the Voyager 3 A ATTENTION Laminator are important safety labels Pay careful attention to these labels at all times Figure 1 7 1 illustrates the location of each of these labels Do nat operate this machine urtil you fave read and WARNING DO NOT operate unless you have been fully trained DO NOT operate until you have read the OPERATING INSTRUCTIONS completely MAX Maschine nicht i 8 bars WARNING READ MANUAL Read and 0 8MPa understand the Operations Manual before 800kPa attempting to run this machine 116PSI CAUTION Maximum Air Pressure Do not exceed the air pressure specified on this label ATTENTION A WARNING nan VE CUIDADO CHAIN EXPOSED D
26. t 221 701 2 T 46 5 5 8 gt 5 2 ABVLAIHdOHd ju Page 4 3 Corporation inding 2004 General B 10n 285 suonoeuuo VESES IM 1894049 uosiopuy suill4 989 Installat joeuuoo Operations Manual edoun3 S N 1euuojsue 000 00 00 00 9000 c0 00 c0 c0 9 0000 90 00000 c0 d 00 00 00 00 00 00 0 0000 00 00 00 90 9 00 00 00 00 JOY eeu uonoeuuoo 10 WeIBeIG ees 310 Voyager 3 Figure 4 1 2 Connections 2004 General Binding Corporation Operations Manual Installation Voyager 3 4 2 Receiving the crates The GBC Voyager 3 is shipped in two crates Both crates docks A 2004 should arrive at the same time on your INFORMATION ALL SHIPMENTS ARE EX WORKS At our dock title passes to the buyer Please review your insurance cover age prior to shipment as you are responsible for all subsequent freight charges and risks INFORMATION Before signing the BILL OF LADING you should be sure to inspect the crates and or pallets for signs of damage or missing items if applicable make note of this on the BILL OF LADING WARNING The GBC Voyager 3 Laminator is a large and heavy piece of equipment It is necessary to employ LICENSED
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