GBC 4064WF-1 User's Manual
Contents
1. 1 Th pat Hen eee ALL Ee MTL amp i CC n nz i 44 7 etrate woth Diii HHE GLE Wi inon anh meras Tu t 72121 H Eri ae 7 aa ie 3p I 8 E 5o gt hae n Sires union SIRA E Ta Pun tee PER 1 oo ENE TENNE ENH 18 ate T0933 Tl rimi aim rmi hary 3 pa EE m py PLE 7 E a Y ibit i pinen je habe re iw Tao 3 P AHHH ERIGI T tipp nri EET HERE d T DELE nii FILES eters beige sees ite Tea MU 43438 3703 38 Biumnnizunhkiu T 224141 re UNEAN EERI A M n 5 z 1 o The 3 Prada al aid E Li ul WECH U Mel o HE EIRE ERREN ERNE PEE GE2. A 4 Hd 54 ia E SE Ww PF T k E ery Th 1 T WI 2 2 3 2 ww E wah Lado 2 it 51224213 B TEES Xe ect 1 E i Y E LA NN it 2 La a T T oe rere 1 9 574 i aa e Ta E 1 iA pet i 1 a i a 2 24 c LEX zie Ean wea Babs re ver e OS V We ver TE L1 Lll em mew i m mel d T z 4 AERA LEL OL d A d d VES UR V Uhr ew ey amp TETTE F ee E FX ES e 121 Cat i r E 2 Exi pi a E IF 54 teat E tional La Ty Lh TT al 1 ET 122524 vere he oar ee ae 2 re Erg A mee 9679 m I LL ET 4 ee a H L vw vu e me 18 ERN AL IL LIB ILL er gies er 47 z da a v oa 141 4 A A Ph Oe War VW b 122 vere Sete m 2 A eee TAA E A la 5 1 P e 5122175 Optional eee 5 Wu 22727513 atan E So a m FEY P i I Hints Thermal films work using four basic parameters
3. 5 inert oT p n et APO on The lanin if OPEM do IESE TE 5 gt 1 VILE LLL THHEBBE iaa aorta UP PME Y inserta leade min The rolle mum a a WR noB me LL Bri LALL 841452 dw ee x ELLA CLLIS lalo levare ap volare r an DI rye th r T3 agg oat tha A ao dear at sored aa he sabe hii sista tol sb rot EU e QU WE Eaki H ASADA DADA DAA DADAS DA ADA A PS eS E E DH HERE EE EIER EH US A XE ia EE idiota i Ua Deo obo 12121212121252121242121212121212121212212121219 2121212121 212121 21219 121212121 diag 2 cl Cee bcp m Bese catala lalalala alada lada STE O0n I0le The leaded NOAA Tne ooo AC PEN LALA le Le AI XE LL USE Mw Ba Bi BE ELE E a TE E P EL FE PE RES ER JU SAIS Me WMA Lair Mirai imide ol a pep a 2152214 3 dii Admisi pim CCC Me Mot lino pirimipibr Bi Me
4. GBC 4064WF 1 EN TM V M _ mee N NA T bes AN y N XN Wy Mount Y 2 Adhesive No P 25 J FIGURE 22 REWIND TUBE EM IN _ Y E gt TN pA M 2 Mount A Adhesive C FIGURE 23 NUS A E oHm m E mE a a s M J N CHILLED ROLLER 1 _ HEAT ROLLER Mount Adhesive Ne y x FIGURE 24 O 2009 GBC an ACCO Brands Co Operation Manual Webbing PSA Film Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding 1 Turn the Power ON lt gt OFF to On lt gt 2 Load the rolls of film as illustrated in Fig 22 Ensure no brake tension is applied to the film shafts 3 Pull the top roll of film down under the idler bar and up to the upper front rewind tube 4 Place one piece of masking tape in the center of the film and secure to the rewind tube 5 Make two full wraps around the rewind tube and then score the laminate without cutting the release liner Pull the laminate down allowing it to drape over the upper roller Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Insert the table back to its feeding position whi
5. Med AS 4212 1 21 ninne 27212151 IB 2 21121112415121211 raimiciwal uim rd wai M iN iN Ri Ri T cni ara miwiwararwic ia ara id iu ui iw Ri 222 21212121 oe sara a inii 3121212 Fund Hints For larger graphics a second person in the back can help apply tension to the decal This will free up the person in front to perform any cleaning of the materials Make sure to raise the pull rollers for this process If the pull rollers are down it can sometimes cause damage to the leading edge of the board If the release liner gets caught in the rollers do not panic 5ometimes the materials can be reversed out until the release liner is free without damaging the decal Do not allow the materials to stop under the pressure of the rollers for any extended period This can cause an indentation on softer substrates 2009 GBC an ACCO Brands Co Page 30 GBC 4064WF 1 Operation Manual SPEED TEMPERATURE CONTROL This is only a general reference guide Different settings may be suitable as the warm up time lamination time and materials change Factors that may affect the speed and temperature parameters Image length thickness Image width and ink coverage
6. DH DH ECL OH CH PEL EA A A RH DH DH RH DHL DH DH REL IE ERRADA Rn EE PEE DH VIENNE FEBRER ABBA BEER st st sf ch sh sect sh sp ak ct sh sf ob ck st atch cb st oct se sith dd ed Se dD Be ed Se Bed Bet ek Se ek edd dB ded td ed dd ed Sd ji pepeng p cis E reorum Ex xc EL FLA EP e E LLL ALA DPD LA DR Lu A A A DD A EA DA A O A A SH ob A E ERE Aaa el c pc ec Ec o PO hetwo D and t L LUF YY LLS ALCALA 47 Che EE Oo SH PH EE I se PHI TIR TOT MS Hi i nea ntoriglo tamethor S 2 ALA Alel 5hs g A 347 8 Lon A E PARANA AENA 1 TIAE sargi 1 Pc 5 iy c ec rnar T T4 T The mast gt OM i js Jal cl lt sk JU LH otom H ERRE ARAN TA woioore 1 T Theo PoTTOIYI pisei etit d c Nitt LITE cL MOLA PRA re Bt et 1 rewin H spn gi di a erste
7. IDE SIDE ED apie shee e Ea RINGIIDEINOINISNIDINGLIDINDIDNIBOLIDINONIDMBIDIDIDENOGIIINNBRBIDINS Tu IDMIMIPIDIDRIPIIIDITEGIIDIIRIP IDZIP ana BDIDITE RDIDIII IDIDIID RE ID Ilf E DD I PI I IDIDIII RR RR Ri RR IIBMINNDHIEBNIM Mono 21511275 2444 Hints Use only one piece of tape in the middle when attaching the laminate to the rewind This will allow the material to shift if necessary and make it easier to remove the liner later When webbing the top laminate make sure the edges of the laminate line up from the unwind to rewind to laminating roller This will ensure the material is feeding straight If the laminate starts to follow the release liner toward the rewind either reduce tension on the rewind or increase tension on the unwind f the release liner follows the laminate into the laminating rollers increase tension on the rewind The use of the pull rollers is optional Using them will help pull the material out the back of the laminator Reduce the clutch tension if using them This will prevent stretching of the laminate and help reduce curl O 2009 GBC an ACCO Brands Co Page 29 GBC 4064WF 1 Operation Manual Orca 4064 Description Thi
8. and deca zi 1 i 222212 E dd ACME CEA EI EH ENET HER pics Zi tonta 1 e Se 01978 D sl IDEA iui 1 1 ARE cis Lip Le R EH aq 241212 271111211 2 nini miwimaim iniu ai uim Hottest Aira slats jeier wiris arata 14 LL har A D E xis 2 EEE 5 E nl PLD i4 E adi dera Sia iu iria db of 1 1 the pr Siena titio 17724 ME of E IGI lagga Ll pi IS punire GDGIIDIEDIIMNIDIDMIDII wins Uum inibi wrar eieaa deie ara mirarita urna TE THUE iuiaaraim mara minimal n dad re bob iste ei ere ye ye ek ia nnn T XUL t 7 Pres oot pedal AS the materials L 12222 Hu T E ILI Fi 12212 qa 12222 coal TAPRE LL P 4 E D 323231111 y rer 2L LA vw aia d irri nir arri HECHO ye IIa SRT TERT aii baaa
9. I AELS EH HORE Pl IAN AAA AAA a De TD Le ua eri o oto ai abatat al ob a a shal otal bab stale 2E OS RE gt SH laminate mndar the idler toward tha n ALED 3 Fl LUE e Hell LU VILI le Hoi miei A A A A E E 1 EI SRS E ee ee sees Parise Ser Sisal 2 12 EE 21212124 1 M LU X m an nin c pic tta ac 11 re V mein erreur ew er be umen 242121 2124511 aE eden ane Conner Ee Reece m Sate ete Taree Lae aL B CHIC LO weal LUT IL aisla ass ern Prin ee TER ips lA fn alcala cia f E ston harm IRRE RRR LEU LI SIEILE A sildi O MALTS LIE ldalllllldlE 4 RRA Haas aa iaa carparata at pL DUO DA llalalalalalalaicialolalolala 8 PC Ch IL II LIII dil O Rl UHEEHNHHEHISHHEHHNHHHN ga Ed Pa ESTER Ea Pa FR Da Bd s 8 Bd Ea Pa EE Stet a Pa E d B E PES ete xd tap amp 1 rona tha larmimmata tha tam AE LI Pe S A IDA sus LED AMA 5
10. ane i step 6 Pull the paper around the idler and tow re Te Man TOLET TEN ACT The Wo ate rials eee eee mir 1115 Dj Site hs 12 miti 1 1 t 7111235 Os be be t Cni nai Bud RARA RADAR AAA AAA RARA AAA 0 ZI SSS SSeS SSeS eee Sea 1 Sten 7 Raise or replace the tables on the laminator step 7 Raise or F P T e mne qe Aes XML 2 mine Idus cI IW we Ll Chik d Ar IX LLIS Te ee areren CHEEHEE ESHEHHEERHERT n n eS E tried iive U e rol ETA DES ie THICKENS 4 iaeiaiai iaeiae AER ZEEE ete iia a aimara SLT HEPA ROSE E ERS ira rai adorada iaar iei me EE EEE EEEE EE EEEE EE E EEE EEEH EEILEIE parco ee DILE preci A du 4 43 12222225222 Tensa Af ler wr ni BATA ERAS THE LAs atino Base miis diiit ehe BOINE Mina EEREN fa Se HEEE ing sett Paes POSE Ie Tol 5 LL LG nma WEN eniin memes ar HE
11. ad rc TIE F oon ton nd Se E ARA AEE Hi necio of Kraft co ec eL LAA CON A ESSEESSE SEE SERS RRS ESSE EST rmlJ TZIE k alep 2 Lower or remove bles ne pc Heb piletas en co ALL DELS m m 3 D Hel Optional m should be in the t HEHEHEHEH BHH HEHHE EEHEEHE HE MEHER EHEH tE Wei HH D A MeO HANNO AHEM a a HHHH HHH HHH tass u I Py a Ai a HEB p Ham coco fep 3 Pull lamir ite under the idler toward the Aena HE RM HIE it tat he re PT arid dx Rotate 1 dor a rie 8 MED Fra g CAME d E HHE nia te ttt ET arate Tra 7 11 7 1 2 es 4 T I 1 Step 5 Drape the la 11 minate x ger the tor ymain o US Lk op H Ww ron Map iR Pu P SL et he FUL Te E k 4 Woy cl thi er and ln do DEEE ddr Bl Ed t t Lee
12. uv TELS CLVVL 8 THER EE ENTE pev to EM TI ria i mm juni Bj ai m ju ju Ri Ro FR 18 RU oH HHHH Lat 12 T sete PET cer ore Yr LIC 1 213 tirit EIE LII EE rd LLLI HET IE D Tr Je bod hye eel D Un SRE A Hu d REENT EHET sn rollers ver the rollers to UI HEIE J d tena ps EE gt DI 1 eigreesiiieiesisi were tee NUI l Hort GIU 1 P Eb S WA 13212 151212 212212 21 412212 dice Seg Paganini di SEU pu a rudis ZLETT12 mro A UC TF a eT ana DICH Wy Jmm 7 8356 2 dad ario A PE 1 An 1 AAA ERRE RATE p pR toa a aaa PET a pan ug h ng IA ma III MI IE I ae eee eee ial urn dih aiaiai
13. Choice B 1 Press and hold Run push button switch on the control panel while foot is still on pedal 2 Release foot pedal 3 Adjust speed using speed knob Machine must not run It will remain stationary Push RUN button switch to run machine again at Normal operation mode Machine still remains at low voltage speed of 3f m Steps required to run at various speed The operator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 Press and hold Run push button switch on the control panel while foot is still on pedal 2 Release foot pedal 3 Adjust speed using speed knob Page 16 GBC 4064WF 1 Operation Manual OPERATING INSTRUCTIONS Film Loading amp Threading The top and bottom rolls of laminating film must be of the same width and be present simultaneously A Small amount of adhesive will squeeze out during Lamination Hardened adhesive deposits can damage the heat rollers CAUTION Adhesive will deposit on the rollers if e Only one roll is used e Different widths of rolls are loaded together e Either roll is loaded adhesive side against a heat roller e One or both rolls of film are allowed to run completely off its core The adhesive side of the film is on the inner side of the web Fig 17A amp B The shiny side of clear film must co
14. Ink coverage Paper type Laminate thickness Operating environment Condition of the rollers Line voltage effects heaters Using cooling features You may have to adjust temperature or speed depending on stock finish Turn heat off when not in use NIP ROLLERS SHIM DIAL Adjustment The Nip Setting has the following choices LAM 0 1 16 1 8th 16th 1 4th 3 8 1 2th 3 4th amp 1 The LAM Setting is used in applications where full pressure is desired The LAM is used for some applications like Pressure sensitive or Encapsulation where thick material is being laminated and better edge seal is needed The 0 setting is used in most general encapsulation applications especially when laminating wide thin materials The 0 setting provides a positive stop on the downward pressure regardless of the Pneumatic downward pressure The positive Stop helps to create the most consistent even Nip foot print across the roll The O setting is adjusted and set with the Main rolls cold a small amount of light is visible between the rolls about 5 in from each end THE ART OF LAMINATION BASIC RULES Do not attempt to laminate abrasive or metal Objects such as staples paper clips and glitter as they may damage the heat or pull rollers Do not force items into the nip area of the heat rollers An item that is not easily drawn into the la
15. 12 Cooling e When pressed The Cooling Fans will Turn On When pressed again they will turn Off 13 Start e When pressed The Pull rollers or Rear Roller will move to the Press or Down Position 14 Stop e When pressed The Rollers will stop rotating 15 Direction When pressed the direction of the machine 1 LCD be changed Forward and Reverse e The LCD will display the settings the machine is currently set for Illuminates when the laminator is plugged in and POWER ON OFF is in the on D position Displays settings for the top heater bottom heater speed job mode and ready wait e refers to the Top Main Rollers temperatures setting e BOT refers to the Bottom Main Rollers temperatures setting e Mode Displays the current Machines Mode It will read either FWD or REV e Speed Will display the set speed e POS Will indicate the roll gap or position 2 Top Set Temp e This will display the Set Temp of the Top Main Roller 3 Bottom Set Temp e This will display the Set Temp of the Bottom Main Roller 4 Speed e This will display the Set Speed of the Laminator 5 Job Mode e When pressed the Job Selection will activate By rotating the Master Dial You can select the Job Needed When Job Save is pressed and held the current job settings will save for that Job 6 Master Dial e Increases or decreases the numeric value for the selec
16. E dim bam dime 2 Header PPS IPSE fi AE Tension c cb jeeded Check 0 ail LM at tor inris IS ETS ESTED TET INTE dr e DES F ess SEO D unta AAA z 322 JERRY GRR REARS EEEE ETE EEE EE E EE E EE EEEE EEE tom 10 Drace et A i E Wace Pre Po tar i F ani d proces ttt Ic rmi nad ung oo daa Edad Apr re dea HEEE ZIEEHIHEHSIHEHIIEHEEHZIEDIHEHSHEHSDEHSUHEREHELHERHENE gl E ETE trina ABRISSHHERRESSERHHSSERHHRHESRHREEHHRHHERHEEHHRRHEHHERHEHEERHEHHES HEHEHEHE SHES eee ee oasis felt Dec nift Optional a Optional Hints Use only one piece of tape in the middle when attaching the laminate to the rewind This will allow the material to shift if necessary and make it easier to remove the liner later When webbing the top laminate make sure the edges of the laminate line up from the unwind to rewind to laminating roller This will ensure the material is feeding straight If the laminate starts to follow the release liner toward the rewind either reduce tension on the rewind or increase tension on the unwind If the release liner follows the laminate into
17. ES E auo 1 Main Circuit Breaker ON OFF Switch FIGURE Item 1 To apply Main Power to the Laminator Press the switch to the ON Position To disconnect Main Power to the Laminator press the switch to the OFF position 2 Fuses FIGURE M Item 2 There are 4 fuses Each one is labeled to describe each fuses function 3 Foot Switch Cord FIGURE M Item 3 The Foot Switch is attached to the Footswitch cord 4 Main Power Cord FIGURE M Item 4 The main Power Cord is used to supply Main voltage to the Laminator 2009 GBC an ACCO Brands Co Operation Manual FIGURE N 1 Main Power Cord FIGURE N Item A The Main Power Cord Plugs into the Main Power Supply See Power Requirements in the Specs part of the manual for required Voltage and Amperage 2 Foot Switch FIGURE N Item B The Foot Switch allows the operator to run the machine hands free When the PICO System is not blocked the Foot Switch will activate the Main Rollers and the machine will run at the set speed on the Main Control Panel The Speed can be adjusted by selecting the Speed button and using the Main Dial to increase or decrease speed while unit is running Page 15 GBC 4064WF 1 SEQUENCE OF OPERATIONS Diagram 1 GBC U S 4064WF 1 Effect of Fiber Optics on sequence of operation Machine Run Mode Forward Mode Press push button forward switch Reverse Mode Press Reverse Push button sw
18. Upper Tension Idler Bar FIGURE E Item 2 The Upper Tension Idler Guides the upper lamination onto the Top Main Roller insuring a constant amount of wrap on the Top Main Roller FIGURE F 1 Rewinder Clutch Adjustment FIGURE F Item 1 The 4064WF 1 has Rewinder Tubes that will take up release liners and rewind finished product By rotating the gnarled disk FIGURE F Item 1 Counter Clockwise the take up action will increase Counter Clockwise will reduce the effect 2 Nip Pressure FIGURE F Item 2 The 4064WF 1 uses pneumatics to operate the Main Rollers and Pull Rollers You can adjust the amount of PSI that is desired on the Main Rollers and Pull Rolls by rotating the Pneumatic Adjustment Knob FIGURE F Item 3 To increase PSI rotate the knob cock wise To reduce the amount of PSI turn the knob counter clock wise 3 Pneumatic Adjustment Knob FIGURE F Item 3 Page 13 GBC 4064WF 1 To increase PSI rotate the knob cock wise To reduce the amount of PSI turn the knob counter clock wise FIGURE G 1 Main Air Supply FIGURE G Item 1 The 4064WF 1 requires Compressed Air Connect to the Main Air Supply at 1 FIGURE H 1 amp 3 Swing Out Film Unwind Shaft Brake Tension Knob FIGURE H Item 1 amp 3 The Swing out Film Shaft is used to provide tension to match materials going into the laminated rollers To increase tension rotate the knob clock wise To reduce tension rotate the
19. lt gt D NS 2 Set top and bottom temperature with regards to the O film type used 3 Ensure no brake tension is applied to the film shafts 4 Pull the top roll film down under the upper idler bar FIGURE 19 and allow to drape over the top heat roller Fig 19 5 Pull the lower film behind the lower idler bar Lower the table Pull Film up towards the film draped over the top heat roller and adhere the Lower Film to the 0 6 Pivot the table back to its feeding position while E or a ensuring the threading card is on top of the feed table EN Fig 21 e 7 Use a threading card to push the two materials into Lo D the heat roller nip 8 Lower the main roller to initial contact with the P threading card pA E 9 Ensure forward is selected for Motor direction and Press the Foot Switch m 10 From the rear of the machine guide the web over the chill idler if installed and through the pull rollers FIGURE 20 11 the web has entered the pull roller nip lower the pull roller nip Adjust unwind film tension use as little tension as possible to get smooth output 12 Once the threading card has completely exited the P m pull rollers press the stop button Eo reso 13 Now refer to the section entitled START S e d E C 2 5 Lo T FIGURE 21 2009 GBC an Brands Page 18
20. ndig General Binding Corporation GBC lehnt jede Haftung f r Fehler in dieser Druckschrift sowie f r Schadenersatz oder Folgesch den im Zusammenhang mit der Bereitstellung oder Verwendung der hierin enthaltenden Informationen ab ein aber nicht ausschlieBlich die Gew hrleistung f r Eignung und handels bliche Qualitat f r einen bestimmten Zweck GBS beh lt sich das Recht vor diese Druckschrift und die darin beschriebenen Produkte ohne Vorank ndigung zu ndern Alle die Produkte betreffenden Leistungsbeschreibungen und Informationen k nnen jederzeit ohne Vorank ndigung ge ndert werden Durch die Bezugnahmen in dieser Druckschrift auf urheberrechtlich oder durch ein Patent gesch tzte Informationen oder Produkte werden keine Rechte von GBC oder Dritten bertragen GBC lehnt jede Haftung f r Patentverletzungen sowie f r die Verletzung anderer Rechte von Dritten ab Diese Druckschrift ist durch GBC urheberrechtlich gesch tzt O 2006 Alle Rechte vorbehalten Die Informationen in dieser Druckschrift sind gesetzlich gesch tzt und d rfen ohne vorherige und ausdr ckliche schriftliche Genehmigung von GBC in keiner Weise weder ganz noch teilweise vervielf ltigt aufbewahrt weiter verbreitet oder bertragen werden De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht General Binding Corporation GBC is niet aansprakelijk voor fouten in deze publicatie of voor incidentele of voortvloeiend
21. under normal use and service GBC s obligation under this limited warranty is limited to replacement or repair at GBC s option of any part found defective by GBC without charge for Operation Manual This limited warranty shall be void if the laminator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extreme conditions repaired altered moved or installed by anyone other than GBC or its authorized agents or if incompatible film was used GBC s obligation under this limited warranty does not include routine maintenance cleaning adjustment normal cosmetic or mechanical wear or freight charges Without limiting the generality of the previous paragraph GBC s obligation under this limited warranty does not include 1 Damage caused to the rollers by knives razors or other sharp tools by any foreign objects falling into the working area of the laminator or by cleaning the laminator with solutions or materials that harm its surfaces 2 Damage caused by adhesives nor 3 Damage caused by lifting tilting or attempting to position the laminator other than rolling it on its castors across even material or labor THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH OR IN ADDITION TO THIS LIMITED WARRA
22. while the film on the back of the graphic will be a light barrier laminate Use this guide to help with the webbing of this process on the mentioned laminator Applications this process can create Trade show graphics Materials that can be used with this process Arctic Laminates JGISESISTSISISESISTEISISESISIS ASI SESISISESISIS TT RESISTE By E sey led Crt Wet ed UIS SESTETS 21212 3 omues apo a lala gafa sisi alat alta dalla dd llo fa EE ol aldo BS iai aiia iba aad ata added ad acd add eda a nda d d c n ad add and d add aad a ad aa dad ad d ada ADS i MM om sb boi si lolo dol olas de lla dal sb stoi obh iissspissi ss sisi sio 1 tieni disi 3 ic sse O ATED 1 L Oag oll OF PSS ni THAN DWV Al dra II a oe trud pb A A A Amd OT 4 OM PT Va ese OXALIXE OR G NALI UPCULEMAIII VELI 2 i 7 1 I al sio doi ak mota 21212151 g cia ABEM eld Option al ton Ower or remove lanles oe Lb ds wed Cal d gt B ve Pa pal ien en e pnd at ly ln d Panem B Ee tng er a
23. F WAIT BOT 032 F SPD 038 POS LAM gt FRONT gt REAR TENSION ERR Figure 4 TOP 265 F WAIT BOT 032 F SPD O3ft POS LAM gt FRONT gt REAR TENSION SEARCHING Figure 5 TOP 265 F WAIT BOT 032 F SPD O3ft POS LAM gt E SWITCH PRESSED Figure 6 TOP 265 F WAIT BOT 032 F SPD 038 POS LAM gt FRONT gt FR ACTIVATE SAFETY O 2009 GBC an ACCO Brands Co Operation Manual FIGURE 1 When jobs are changed the shim dials will automatically rotate to the desired setting Front Tension Error indicates that the Front Shim Dial has not located the desired setting e Make sure Air is applied to the machine e Re set the Main Power FIGURE 2 When jobs are changed the shim dials will automatically rotate to the desired setting As the Front Shim Dials are locating the desired setting the LCD will indicate this by displaying FRONT TENSION SEARCHING e Wait for Shim Dial to locate the desired setting FIGURE 3 When jobs are changed the shim dials will automatically rotate to the desired setting Rear Tension Error indicates that the Rear Shim Dial has not located the desired setting e Make sure Air is applied to the machine e Re set the Main Power FIGURE 4 When jobs are changed the shim dials will automatically rotate to the desired setting As the Rear Shim Dials are locating the desired setting the LCD will indicate this by displaying REAR TENSION SEARCHING e Wait for Shim
24. MESE operation both the front and rear of the laminator and provides space for efficient material flow 3 Is the environment appropriate for the laminator e The laminator requires a clean dust and vapor free environment to operate properly e Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air Electrical cord drop CAUTION Air flow can cause uneven heating cooling of the rollers and result in poor output quality TM 4 Have you contacted a certified electrician to wire the receptacle and ensure that adequate power is being supplied having the appropriate capacity over current protection and safety lockouts available 189 x 183 crm 220 cm Work abla on wheels GBC 4064WF 1 Requires e 220V at 60Hz with 40 amps single phase Nema 6 50 P 50 A 250 V Receptacle 121 This Machine 15 supplied with 6 50 male plug INSTALLATION Note Shipping damage should be brought to the immediate attention of the delivering carrier With assistance carefully roll the laminator into position over flat and even surfaces The laminator should be positioned to allow exiting film to flow freely to the floor or a work table Accumulation of laminate immediately behind the laminator as 1t exits the equipment may cause the film to wrap around the pull rollers resulting in a jammed condition Avoid locati
25. for laminating or expose the equipment to liquids Electrical The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact an electrician should the attachment plug provided with the Laminator not match the receptacles at your location WARNING THE RECEPTACLE MUST BE A LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE Do not operate the Laminator with a damaged power supply cord or attachment plug upon occurrence of a malfunction or after the laminator has been damaged Contact GBC s Technical Service Department or your dealer distributor for assistance Service Perform only the routine maintenance procedures referred to in these instructions WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR Disconnect the plug from the receptacle and contact GBC s Technical Department or your dealer distributor when one or more of the following has occurred The power supply cord or attachment plug is damaged Liquid has been spilled into the laminator The laminator is malfunctioning after being mishandled The laminator does not operate as described in these instructions Page 4 GBC 4064WF 1 WARRANTY Limited 90 Day Warranty GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material
26. knob counter clock wise 2 amp 4 Swing Out Film Unwind Shaft FIGURE H Item 2 amp 4 The Swing out Film Shaft is used to provide tension to match material when holding media and materials 5 Core Chucks FIGURE H Item 5 Bi Directional Core Chucks grip the Medias supply tube Our patented roller core chuck will allow the operator the ability to add or remove film with ease FIGURE I 1 Upper Pull Roll FIGURE I Item 1 The Pull rollers located at the back of the laminator are motor driven They simultaneously pull the film and image The Upper Pull Roller FIGURE I Item 1 can be Raised and Lowered via the Main Control Panel 2009 GBC an ACCO Brands Co Operation Manual 2 Lower Pull Roll FIGURE I Item 2 The Pull rollers located at the back of the laminator are motor driven They simultaneously pull the film and image The Lower Pull Roller is clutched 3 Rear Table FIGURE I Item 3 Used to support finished Media and used when running the machine from the rear 4 Rear Table Safety Interlock Switch FIGURE I Item 4 The Rear Table Safety Switch ensures that the Rear Table is inserted properly and if not engaged the machine will only operate with the foot switch at 3ft mn FIGURE J 1 Rear Slitter FIGURE J Item 1 The Rear Slitter is used for slitting Media after lamination Press down on the Slitter Assy FIGURE J Item 1 to engage the slitter 2 Rear Slitter Track Ass
27. the laminating rollers increase tension on the rewind The use of the pull rollers is optional Using them will help pull the material out the back of the laminator Reduce the clutch tension if using them This will prevent stretching of the laminate and help reduce curl 2009 GBC an ACCO Brands Co Page 27 GBC 4064WF 1 Operation Manual Orca 4064WF Description This process is used to apply a thermal laminate on the front and back of a graphic Thermal laminates require heat pressure and tension to produce optimal results Speed should be monitored to maintain activation and sufficient cooling The main rollers will need to be heated to required temperature of the particular laminate being used Low melt adhesives will typically activate between 185 210 degrees F Standard thermal laminates will typically activate between 210 270 degrees F Applications this process can create Trade show graphics Menus Posters Display Roll ups Maps and many more Materials that can be used with this process Octiva and Octiva Lo Melt laminates Rd ziii Eds bbejretin opns 2354 jode iu dee di Eo 442 22 Ee 22222 TUE TUTTA Eat A 110 8 i HIETE EIE PTET ETE EE TE TE 4 1 H Optional PS 8
28. to the leading edge of the board 4 When tacking the leading edge start in the center and work to the sides 5 Use a board that exceeds the size of the decal if inexperienced in the mounting application Note This application can also be performed from the front operating position Reference Fig 31 for Illustration Tips for Thermal Encapsulation 1 Load the laminator as illustrated in Fig 36 Poly in film is used for illustration purpose 2 Refer to section entitled FILM LOADING amp THREADING for Poly out film 3 Always use two rolls of film the same width 4 Use minimal brake tension to achieve flat output 5 Increase speed gradually to maintain the activating temperature required for the laminate you are using 6 Length and width of image ink coverage and paper type may affect the temperature and speed recommended in the SPEED TEMPERATURE GUIDE 2009 GBC an ACCO Brands Co Operation Manual Go HERMAN x OR PSA FILM RELEASE LINER FROM PSA FILM el NA UE _ T x a 77 OUTPUT Fe a 5 7 if N i J c MOUNT fe Orem TO ROLL OPTION et O FIGURE 34 EY AS Ss PA N RELEASE LINER hye SN JA 3 1 BOARD N S LEN P FIGURE 35 CEN at THERMAL FILM IMAGE y WS OR Aa OUTPUT NA WI
29. CCO Brands Co Page 8 GBC 4064WF 1 Operation Manual A SHLD This setting is intended to be used when an operator wants to run ACCUSHIELD This process requires the rollers to rotate as soon as the solenoids are activated ACCUSHIELD also requires that the lower roll NOT heat up All the settings in A SHLD will have The lower roll pre set to 32 F Rollers will rotate as soon as the rollers drop Rollers will rise before the rollers stop rotating To Select ACCUSHIELD Mode Press STOP Press JOB Rotate the Master Dial until LAM is shown Press and hold the JOB Button The machine will Beep indicating that the machine is now in ACCUSHIELD Mode The LCD will Indicate ACCUSHIELD and then display the Gap or Pressure To Select a Different Pressure or Gap Press STOP to stop the machine Press JOB Rotate the MASTER DIAL The Pressure and Gap selections are LAM 0 1 16 1 8 3 16 14 3 8 Y2 34 1 FIGURE 3 265 READY BOT 032 F SPD 03ft POS LAM gt FRONT gt DISTANCE 00096ft FIGURE 3 shows The Top Heat has been set to 265 F The Bottom Heat is pre set to 032 F Position of the Rollers are Set at the highest downward pressure The distance this machine ran since being reset is 96ft READY Indicates that the temperature has reach the desired set temp Speed is set for 3ft mn The direction of the laminator is set to go forward 2009 GBC an ACCO Brands Co Page 9
30. Dial to locate the desired setting FIGURE 5 When an Emergency Stop is pressed the LCD will indicate E SWITCH PRESSED e Locate the Emergency Stop that is activated e Return the Emergency Switch to normal position e Now the Machine can be operated FIGURE 6 When a Safety Interlock is not correctly positioned the LCD will read ACTIVATE SAFETY e Locate the Safety Interlock that is not properly set e Now the Machine can be operated Page 11 GBC 4064WF 1 Operation Manual LCD DETAILED REFERENCE SHEET FIGURE 1 FIGURE 3 TOP 230 F WAIT TOP 230 F WAIT BOT 230 F SPEED O5ft 230 F SPEED O5ft POS v7 lt REARS lt POS 7 lt lt DISTANCE 000008 SEARCHING FIGURE 1 FIGURE 3 Temp is set for 230 F e Temp is set for 230 F e Bottom Temp is set for 230 F e Bottom Temp is set for 230 F e Position of Rollers or Job is inch e SEARCHING indicates that the shim dials are searching for the correct location e Position of Rollers or Job is inch e Distance the machine ran 1s 00000ft WAIT indicates that the heat has not reached the set point To see the current actual e WAIT indicates that the heat has not reached temp press and hold the Master Dial the set point To see the current actual temp press and hold the Master Dial e REAR indicates that the unit is set to run in reverse mode e REAR indicates that the unit is set to run in reverse mode FIGUR
31. E 2 TOP 230 F WAIT BOT 230 F SPEED O5ft POS v lt lt E SWITCH PRESSED FIGURE 2 e Top Temp is set for 230 F e Bottom Temp is set for 230 F Position of Rollers or Job is 1 2 inch E SWITCH PRESSED Indicates that there is an Emergency Stop pressed The machine will not run until the E Stop is released e WAIT indicates that the heat has not reached the set point To see the current actual temp press and hold the Master Dial e REAR indicates that the unit is set to run in reverse mode O 2009 GBC an ACCO Brands Co Page 12 GBC 4064WF 1 FEATURES ACCESORIES GUIDE Refer to the following pages for detailed information on the Features FIGURE A Professional _ 4064WF 1 1 Emergency Stop Buttons FIGURE A Item 1 Four E Stop buttons are on the Laminator located on the top of the Laminator at all four corners To Engage E Stop buttons press any E Stop Safety Push button to stop the roller movement To disengage turn the push button clockwise when the emergency condition has been resolved FIGURE B 1 Heated Main Top Roller FIGURE B Item 1 Silicone rubber coated steel tube heat the laminating film and compress the heated film to the items being laminated Heat is provided by an internal heating element 2 Heated Main Bottom Roller FIGURE B Item 2 Silicone rubber coated steel tube heat the laminating film and compress the heated film to the item
32. GBC 4064WF 1 Operation Manual GBC 4064WF 1 INSTALLATION amp OPERATING MANUAL Part Number TBD Rev A GB Operating Instructions Istruzioni per l Uso Bedienungsanleitungen Gebruiksaanwijzing Mode d Emploi Part Number TBD Instrucciones de Operaci n O 2009 GBC an ACCO Brands Co Page 1 GBC 4064WF 1 Operation Manual The information in this publication is provided for reference and is believed to be accurate and complete General Binding Corporation GBC is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication including but not limited to any implied warranty of fitness or merchantability for any particular use GBC reserves the right to make changes to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC or others GBC assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted 2006 by GBC All rights reserved The information contained in this publication is proprietary and may not be reproduced stored transmitted or transferred in whole or in part in any form without the prior and express writt
33. GBC 4064WF 1 Operation Manual Saving Temps and Speeds The operator is able to save Temps and Speeds for certain processes 4064WF 1 When operating the laminator in the lamination mode the operator can save the Speed Top Heat amp Bottom Heat For each Gap or Pressure setting one job can be saved Ex When the GAP is set on 0 the amp BOTTOM Heat be saved as well as the speed To Save the TOP Heat Press TOP TEMP Rotate the Master Dial until the desired Temp is displayed Press and hold TEMP When the TEMP on the LCD stops Blinking the Temp for this Setting is saved To Save the BOTTOM Heat Press TEMP Rotate the Master Dial until the desired Temp is displayed Press and hold TEMP When the TEMP on the LCD stops Blinking the Temp for this Setting is saved To Save the Speed Press SPEED Rotate the Master Dial until the desired Speed is displayed Press and hold SPEED When SPEED stops blinking the Speed is saved NOTE When operating the laminator in the ACCUSHIELD mode the operator can only save the Speed amp Top Heat O 2009 GBC an ACCO Brands Co Page 10 GBC 4064WF 1 LCD QUICK REFERENCE SHEET Figure 1 TOP 265 F WAIT BOT 032 F SPD O3ft POS LAM gt FRONT gt FRONT TENSION ERR Figure 2 TOP 265 F WAIT BOT 032 F SPD O3ft POS LAM gt FRONT TENSION SEARCHING Figure 3 TOP 265
34. LLNIBELRIINENIBINUIBSBLILINIIINIBENINERIILIBLLIBLAIB jwararmrraiwmra wiwarB arcaica M IR TN BIN A IR IW BI AINCIWIR BIA GR te IR IR RI RI oie te ie feb a re aia itr FERS 1 LIII ILE SR GE StS SSS ROR sesh SER TSS EEEE EGE Were X X AX Jw ee 2188814 Siete mem ore ea me mints patie tere iur IIZI a IRIURE ana AA MI T dn ALE to LIT AU 4 15152 435 411 aar aie is J un T 122121212112 rri EET Hinr CR E RIAL IR RT Ro re EHE nnr IT 4222214 FER 4 It Tb orar Ta TE iid Ve nv zd t ete rex wed E 1 b IE Tp 121 LET HANE aie ie ate III IEA rE TST fee i Dh 1 Ta ZDITEIDCIIIIZTIIIIDITI ZDL lar 1 A ILLE DEIDLNDICIILINLIDZD Id TIIITILIDIIIID DDITI FL bL dA EN
35. LY READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE A THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE THIS INSTRUCTION MANUAL THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT Riesgo de choque Risque de Electrical shock el ctrico Secousse lectrique hazard Ne pas ouvrir Do not open Adentro no Pas de pi ces No user serviceable piezas reparables r parables par parts inside por el usuario l utilisateur Refer servicing to Mantenimiento Entretien qualified service solamente por seulement par personnel personal calificado personnel qualifi THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE RODILLOS CALIENTES CHAUDS PUNTO DE POINT DE PINCHAMIENTO PINCEMENT 101000 00 4 HOT ROLLS PINCH POINT Mantener manos y Tenir mains et ropa a distancia v tements l cart t Keep hands and clothing away THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS CLOTHING JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM NAVAJA FILOSA LAME COUPANTE Mantener manos y dedos a distancia Tenir mains et doigts a l cart SHARP BLADE Keep hands and clothing away THIS SAFETY MESSAGE MEANS THAT
36. NSION ee El 15 too film 1s too loose TENSION Bottom film roll may be improperly Make sure bottom roll of film is loaded around idler bar and that 1s the normal operation position Adhesive deposited on heat rollers Top and bottom film webs not Release heat and pull roller pressure aligned align the rolls of film Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly material being laminated appear in the control panel display ASAS 7 d away from the heat rollers behind the idle bar Laminated item unsuitable for Clean heat rollers per procedure in adhesion section CARING FOR THE GBC 4064WF 1 LAMINATOR Item may be dirty or may have non porous surface that is extremely difficult to laminate SERVICE AGREEMENT GBC s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator A service charge for travel time labor and parts may be incurred for each out of warranty service call GBC s Equipment Maintenance Agreement Decreases these expenses and protects your valuable investment GBC offers several types of agreements to suit your needs and budget To contact GBC ACCO write to ACCO Brands Inc IN CANADA GBC NATIONAL SERVICE 300 Tower Parkway 49 RAILSIDE ROAD Lincolnshire 60069 DON MILLS ONTARIO M3A 1B3 2009 GBC an ACCO Brands Co Page 34
37. NTY ARE UNAUTHORIZED AND SHALL BINDING UPON GBC EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL FOR EUROPEAN UNION RESIDENTS ONLY This INCIDENTAL OR CONSEQUENTIAL DAMAGES guarantee does not affect the legal rights which consumers have WHETHER OR NOT FORESEEABLE under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Maximum Mounting Main Roller 1 in 25 4 mm Max Thickness Pull Roller 1 in 25 4 mm Working gap 1 in total opening gap Maximum Film Width 64 in 162 5 cm Dimensions W x D x Unit alone Uncrated 82 51n x 4lin x 54in 209cm x 104cm x 137cm Depth of 4064 1 is 44 4 in 112 cm with tables up position Weight Unit alone 1500 Ib 680 Kg Shipping 1700 Ib 771 Kg Electrical Requirements Refer to the serial plate located on the rear of the laminator for the specific electrical rating applicable to the unit 220 40Amps 60 HZ Single Phase 8500Watts 380V AC I3Amps 50HZ 3 Phase 8500 Watts FCC Class A Notice Notification pour les Etats Unis Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiated radio frequency energy and if not installed and us
38. PE gt lt yA 5 uw a J f y ROLL TO ROLL OPTION THERMAL FILM Nec o FIGURE 36 Page 24 GBC 4064WF 1 pe OPTIONAL i OUTPUT A V 4 ROLL TO ROLL OPTION PAPER M FIGURE 37 f o N No y ES 77 ES ON N P CUSTOM WEB PATH 1 FIGURE 38 FK N N S lt p D 7 e d EO mes P CUSTOM WEB PATH 2 FIGURE 39 2009 GBC an ACCO Brands Co Operation Manual Tips for AccuShield 1 Load the laminator as illustrated in Fig 37 2 You must have the Separator bar option to accurately run this material See your Sales Rep for ordering the Separator Bar 3 Set Top Temp to 280 F 135 C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 prevent some adhesive adhering to the rollers you may choose to use a roll of craft paper for a Carrier Use the blank space below and blank diagrams to Note your tips and web paths for your Special applications TIPS FOR CUSTOM APPLICATION 1 Fig 38 TIPS FOR CUSTOM APPLICATION 2 Fig 39 Page 25 GBC 4064WF 1 Operation Manual Orca 4064WF Description This process is used to apply a PSA laminate to both sides of a graphic Most of the time the top film will be a certain desired finish like gloss lustre matte etc
39. RE 32 1 Load the laminator as illustrated in Fig 33 O 2 Use kraft paper for one sided lamination When pom ever the items to be laminated are narrower than RELEASE LINER FROM PSA FILM SE the film you are using GUTBUE 3 If not using kraft paper use a scrap piece to J x 75 x finish the run or you will have adhesive on your Lo rollers O E 4 For high volume runs use Kraft paper and the lower rear rewind for roll to roll operation ROLL TO ROLL OPTION 5 Running the web over the chill idler may EN 9 2 improve the Flatness of the output 6 A little heat 125 degree F 52 degree C may help eliminate silvering effects associated with FIGURE 33 PSA films 2009 GBC an ACCO Brands Co Page 23 GBC 4064WF 1 Tips for Creating a Decal 1 Load the laminator as illustrated Fig 34 2 The over laminate may be PSA or thermal type 3 If using thermal type pay attention to the Poly in Poly out rule 4 Run a test material prior to running the actual image to ensure flat output 5 Use minimal brake tension to achieve quality output 6 Do not web the PSA mount adhesive around the lower web idler Tips for mounting a Decal 1 Use a leader board to set the pull roller pressure Prior to mounting the image 2 The image should not exceed the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the decal
40. WEB NL Y EE e E E des x ES se _ aa ES NA ES P 7 FIGURE 30 Page 22 GBC 4064WF 1 Operation Manual APPLICATIONS EM 1 Load the laminator as illustrated in Fig 31 77 N caede Remove chill idler uS _ LEADER BOARD d j zx 2 The width of the roll should not exceed the AL d 5 width of the board by more than 1 2 in 1 3 A E i 3 Use a leader board to set the main roller and BOARDS pull roller pressure prior to webbing 7 y 4 Use a leader board to start the run and a trailer bin board to finish the run zm 5 Using the pull rollers will allow you to leave M 7 gaps between boards 6 If not using the pull rollers have the boards FIGURE 31 nearby to butt end to end during feeding Tips for Mounting Pre Coated Boards N 7 MER 1 Use a leader board to set the main roller NV J 4 MAGE ON T pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear RELEASELINER es slitter is to one side ko ERAS 3 Do not stop once you have started the mounting E process through the machine Fig 32 PRE COATED BOARD C Note This application can also be performed from the rear operating position Reference Fig 35 for Neat Illustration O Tips for Single Sided lamination FIGU
41. WHILE THE LAMINATOR IS HOT USE EXTREME CAUTION 1 Remove the film from the laminator following the Procedure outlined in steps 1 through 6 of the section entitled TO UNWEB THE LAMINATOR Preheat the laminator until the READY indicator illuminates Tilt the feed table Rub the top and bottom heat rollers with a 3M Scotch Brite pad DO NOT USE METAL SCOURING PADS Use the footswitch to rotate the lower heat pull roller to an unclean portion The upper heat pull rollers are free spinning Continue this process until the complete surfaces of both rollers are clean 6 Refer to the beginning of the section entitled OPERATING INSTRUCTIONS to web your laminator a a NOTE Do not use metal scouring pads to clean the rollers 2009 GBC an ACCO Brands Co Page 33 GBC 4064WF 1 Operation Manual TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION The control panel display does not Laminator not connected to Insert attachment plug into illuminate when POWER ON OFF electrical supply receptacle is in the ON marked position Blown out fuse Check fuses Heat rollers do not turn when I Feed table not properly installed Tilt feed table and properly replace it Press the RUN button Pull E Stop button Pull out on the E STOP push button Heat rollers only turn if I use the Photo eye is blocked Disengage the footswitch mode Footswitch Clear nip area film Roll is unequal TE
42. YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL WARNING THIS SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE THIS INSTRUCTION MANUAL THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS T WARNING DO ATTEMPT SERVICE OR REPAIR THE 4064 1 WF LAMINATOR WARNING DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE 2009 GBC an ACCO Brands Co Operation Manual IMPORTANT SAFEGUARDS WARNING TO GUARD AGAINST INJURY A THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment The heat rollers can reach temperatures over 300 F 150 C Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator Keep hands and fingers away from the path of the sharp film cutter blades Do not use the laminator for other than its intended purpose Avoid moving the Laminator on uneven floor surfaces Never tilt the laminator Do not defeat or remove electrical and mechanical safety equipment such as interlocks shields and guards Do not insert objects unsuitable
43. and heat roller Cut 2 the film web between the lower film supply and the idler bar FIGURE 27 CAUTION Be careful not to cut any of the rollers 2 Remove the feed table 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section tilted 4 Replace both the top and bottom rolls of film with new rolls Ensure the adhesive side is facing out 5 Pull the film around the idler bars with the exception of PSA mounting adhesives without a release liner 6 Tack the new film to the existing film on the heat rollers For PSA film attach the release liner to the rewind tube 7 Use the footswitch to advance the film into the heat roller nip 8 Observe the film being pulled through the laminator to assure that the remaining existing film and the new films are advancing concurrently Any separation between the films will require stopping the motor immediately and the situation corrected 9 Press STOP once the newly threaded film has completely exited the pull rollers Page 21 GBC 4064WF 1 To unweb the laminator Unweb the laminator if you are changing film widths cleaning the rollers or have finished using the machine for the day A CAUTION Do not cut yourself 1 Using a slitter cut 1 the output from the web Fig 29 2 Cut 2 remaining top film web between the idler
44. bar and heat roller PSA film cut the release liner too 3 Cut 3 the film web between the lower film supply and the idler bar Fig 29 CAUTION Be careful not to cut any of the rollers 4 Remove the feed table 5 Gap the main rollers and pull rollers 6 Carefully grab hold of the web top and bottom film from the front operating position and pull towards you Fig 30 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film jams wrap ups may occur if the film is loaded backwards or if the area at which film exits the equipment is blocked The film when jammed wraps around the heat rollers or pulls rollers during webbing To clear a jam 1 Immediately stop the laminator by pressing STOP 2 Set motor direction to rear 3 Use the footswitch to reverse the web until the wrap up is clear 4 Raise the main roller and pull rollers 5 Manually guide the web from the main rollers and pull rollers 6 Once the film jam has been cleared lower the main roller and pull rollers 7 Refer to the section titled START LAMINATING 2009 GBC an ACCO Brands Co Operation Manual S JE 2 1 N P ya f N Xx uw Ney qs Y Nt NER X iw 3 for 2 N i a PSA film or mount adhesive FIGURE 29 N M M 4 E PULL
45. der Tubes Upper Tension Idler Bar Rewinder Clutch Adjustment Nip Pressure Gauge Pneumatic Adjustment Knob Main Air Supply Tension Knobs Swing Out Film Shafts Core Chucks Upper Pull Roller Lower Pull Roller Rear Table Safety Interlock Switch Rear Slitter Rear Slitter Track Rear Table Media Idler In Line Slitters Slitter Blade Slitter Bar Mounting Pull Roller Clutch Main Circuit Breaker Fuses Foot Switch Power Cord 2009 GBC an ACCO Brands Co Agr E gt 0 XA A YU Y Sequence of Operations Operating Instructions Film Loading and Threading Load a Roll of Film Webbing Thermal Film using Threading Card Webbing PSA Film Mount Adhesive Using Threading Card Start Laminating Method for Tacking new Film to Existing Film To Unweb The Laminator Clearing a Film Jam Wrap Up Applications Pre Coating Boards Mounting Pre Coated Boards Single Sided Lamination Creating a Decal Mounting a Decal Thermal Encapsulation AccuShield 2 Sided PSA 1 Sided PSA 2 Side Thermal PSA Decal PSA Mounting Speed Temperature Control The Art of Lamination Basic Rules Film Tension Heat Output Maintenance Trouble Shooting Guide Service Agreement Page 3 GBC 4064WF 1 IMPORTANT SAFETY INSTRUCTIONS YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC THIS INSTRUCTION MANUAL AND ON THE PRODUCT YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT READ THESE MESSAGES CAREFUL
46. e schade in verband met het verschaffen of gebruik van de informatie in deze publicatie inclusief maar niet beperkt tot stilzwijgende garanties van geschiktheid voor een bepaald doel of verkoopbaarheid GBC behoudt zich het recht voor om zonder voorafgaande kennisgeving wijzigingen te maken in deze publicatie en in de producten die hierin worden beschreven Alle specificaties en informatie m b t producten kunnen zonder voorafgaande kennisgeving gewijzigd worden Verwijzingen in deze publicatie naar informatie of producten beschermd door copyrights of patenten houdt geen licenties onder de rechten van GBC of anderen in GBC is niet aansprakelijk voor schendingen van patenten of andere rechten van derden De publicatie is auteursrechtelijk beschermd copyright 2006 door GBC Alle rechten voorbehouden De informatie in deze publicatie is eigendom van GBC en mag niet verveelvuldigd opgeslagen overgebracht of overgedragen worden geheel of gedeeltelijk in welke vorm dan ook zonder voorafgaande en uitdrukkelijke schriftelijke toestemming van GBC L information contenue dans cette publication est fournie titre de r f rence et elle est consid r e exacte et compl te General Binding Corporation GBC n est pas responsable des erreurs contenues dans cette publication ni des dommages indirects ou cons cutifs portant sur l utilisation ou la pr sentation de l information de ce document y compris mais sans s y limiter toute garantie implicite de com
47. ed in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense US Models CE Models FCC NOTE Canada Class A Notice Avis Canada Class A This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada Modifications Any modifications made to this device that are not approved by General Binding Corporation may void the authority granted to the user by the FCC and or by Industry Canada to operate this equipment Toutes modifications apport es ce dispositif et non approuv es par General Binding Corporation annuleront le droit accord l utilisateur par le FCC et ou par Industrie Canada de faire fonctionner cet quipement 2009 GBC an ACCO Brands Co Page 5 GBC 4064WF 1 Operation Manual PRE INSTALLATION gt ab cm MMC MCCC C Before 4064WF 1 Laminator be installed ensure the following requirements are met 1 Are doorways and hallways wide enough for the laminator to be moved to the installation site x tl 2 Is there ample room for the laminator acm 183x 183 cm e A work area must be established that allows for HHE
48. en permission of GBC Le informazioni contenute in questo documento sono fornite a titolo di referenza e sono considerate corrette e complete General Binding Corporation GBC no si responsabilizza di eventuali errori contenuti in questo documento n di danni incidentali o conseguenti relazionati con la fornitura e l uso delle informazioni in questo documento includendo senza limitazioni qualsiasi garanzia d idoneit o commerciabilit per qualsiasi uso particolare GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso Tutte le specifiche e le informazioni sui prodotti sono soggette a cambio senza preavviso In questo documento le referenze a informazioni e prodotti protetti da diritti di propriet intellettuale o brevetti non trasferiscono nessuna licenza alla quale abbiano diritto GBC o altri GBC non assume nessuna responsabilit derivante dalla violazione di brevetti o di qualsiasi altro diritto di terzi Copyright O 2006 Questo documento soggetto ai diritti di propriet intellettuale di GBC Riservati tutti i diritti Le informazioni contenute in questo documento sono di propriet esclusiva e non possono essere riprodotte conservate trasferite in tutto o in parte ed in modo alcuno senza la previa autorizzazione espressa e per iscritto di GBC Die Informationen in dieser Druckschrift werden als Richtlinien zur Verf gung gestellt und sind unseres Wissens richtig und vollst
49. he laminate line up from the unwind to rewind to laminating roller This will ensure the material 15 feeding straight If the laminate starts to follow the release liner toward the rewind either reduce tension on the rewind or increase tension on the unwind Ifthe release liner follows the laminate into the laminating rollers increase tension on the rewind The use of the pull rollers is optional Using them will help pull the material out the back of the laminator Reduce the clutch tension if using them This will prevent stretching of the laminate and help reduce curl O 2009 GBC an ACCO Brands Co Page 26 GBC 4064WF 1 Operation Manual Orca 4064WF Description This process is used to apply a PSA film onto one side of a graphic using the Kraft paper method Use this guide to help with the webbing of this process on the mentioned laminator s Applications this process can create Banners Floor Graphics Window Graphics Countertop Graphics Vehicle Graphics Cooler Signage Backlit Signage and many more Materials that can be used with this process All Arctic Laminates BL HEEL LEO LEE ULU 2 D H 2L UL A AGLA CA AN OI HEEL EE ELEC ee LEE HE ELE TELLE ILLE IEEE LE IEEE LE IJ ECL AT LL PHSBEBHERHHEHHSHERREEHHRHHSEHHRSHRRHEHHEHHESSHRRHEHHRHHRUHRRHERU Be Iri Batea eee ete aia Hate Hates ena NEHER HE ENEE ma a T SSeS QEL SER DERE Er IRET ENR 4
50. itch Normal operation No Interruption to any safety circuitry amp Fiber optic beam High speed Control panel Forward Speed Zero to Max Press Run push button to switch over from foot switch to the control panel Foot switch Forward Speed Zero to Max Note Press foot pedal to change mode and take over from control panel at preset speed Reverse speed Zero to Max Press Run push button to switch over from Foot switch to the Control panel Reverse speed Zero to Max Note Press foot pedal to change mode and take over from control panel 2009 GBC an ACCO Brands Co Interrupted fiber optic beam or opened any safety circuitry Machine stops Instantly Use foot pedal to override 3f m Machine Runs 3f m Automatic override from high to low voltage Machine stops Instantly Use Foot pedal to override 3f m Machine Runs O 3f m Automatic override from high to low voltage Operation Manual Fiber optic beam cleared all safety circuitries are closed Machine will remain stationary until run switch is pressed Push RUN button switch to run machine again Normal operation mode Machine still remains at low voltage speed of 3f m Steps required to run at various speed The operator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot
51. je mont ili 4 ri 771 irs nc L oof th ee 1 jeatat esate sta 14149151414 septa III ETE Hs y fL epee zrtrpitit etti Sg I EU sper T E OREA EY Ld 1 fle I LLI Y 0 212112001 iini A AUU Mur AM r per ets RO FA A AAA AE EIE c 1 8 lad i x A a ie st ere da Errare LITE ete teat ein are te be inar gaparate it f RACE HE PT ivetstase ste 1 s Trom he WERH EE rin uui frin mir rem irm TT 2 TTT rit athe RICH he 7c os Sa E e TO JJ Vide 1 Cr 1 e wh zit ait itii EIE NEN t L 1 4 Wooo y i Gaia pin 1 0 titititi 19 HE 1 y ME SE YR L AL up E 21212 32 it HERI FREE mi CT r zn po i iN Fi E c3 m iw rarati mra
52. le ensuring the threading card is on top of the feed table Fig 24 9 Use a threading card to push the two materials through the heat roller nip 10 Lower the main heated roller to bring the main roller into initial contact with the threading card Ensure front is selected and press the foot switch 11 From the rear of the machine guide the web over the chill idler if installed and through the pull rollers Once the web has entered the pull roller nip close the pull roller nip 12 Press the stop Q button when the threading card has completely exited the pull rollers and adjusts the film web tension using as little tension as possible 13 Now refer to the section titled START LAMINATING Page 19 GBC 4064WF 1 Operation Manual Start Laminating 1 At this point you should have your laminator webbed with the appropriate material for your application 2 The feed table should be in the normal operating position 3 Close the main and Pull roll nips Rollers should be closed 4 Speed is set to 3 or less and front motor direction is selected 5 Press the start lt gt button 6 Set main roller pressure between 40 60 for laminating by turning the main roll lift handle FIGURE 25 CAUTION If using PSA film an air pocket may form between the main rollers and pull rollers Raise the pull rollers to allow the ai
53. los productos descritos en la misma sin aviso previo Todas las caracter sticas y la informaci n referente a los productos est n sujetas a cambios sin aviso previo Las referencias en esta publicaci n a informaci n o productos protegidos por derechos de propiedad intelectual o por patentes no otorga ninguna licencia amparada por los derechos de GBC u otros GBC no asume ninguna responsabilidad que se derive de la violaci n de patentes u otros derechos de terceras partes Copyright 2006 Esta publicaci n est amparada por derechos de propiedad intelectual de GBC Todos los derechos reservados La informaci n contenida en este documento es de propiedad exclusiva y no puede reproducirse almacenarse transmitirse o transferirse en su totalidad o en partes y de ninguna manera sin la autorizaci n previa y por escrito de GBC O 2009 GBC an ACCO Brands Co Page 2 GBC 4064WF 1 TABLE OF CONTENTS ee Page Operation Manual E Cover Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards General Electric amp Service Warranty Specifications Pre Installation Installation Front Control Guide Lamination Processes Selecting Gaps and Pressures AccuShield Mode Saving Temps and Speeds LCD Quick Reference LCD Detailed Reference Sheet Features Guide Emergency Stop Buttons Heated Main Roll Top Heated Main Roll Bottom Media Pressure Plate Front Table Table Idler Safety Light Beam System Rewin
54. mercialit ou d adaptation un usage particulier GBC se r serve le droit d apporter des modifications cette publication et aux produits qui y sont d crits sans pr avis Toutes les sp cifications et l information au sujet des produits sont sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou d autres parties GBC n assume aucune responsabilit d coulant de contraventions aux brevets ou tout autre droit de tierces parties Cette publication est prot g e par un droit d auteur O 2006 de GBC Tous droits r serv s L information contenue dans cette publication est privative et ne peut pas tre reproduite mise en m moire transmise ou transf r e en partie ou en entier sous quelque forme que soit sans la permission crite pr alable et expresse de GBC La informaci n contenida en esta publicaci n es proporcionada a t tulo de referencia y se considera que es precisa y completa General Binding Corporation GBC no es responsable por errores contenidos en esta publicaci n o por dafios consecuentes o incidentales relacionados con la disponibilidad o el uso de la informaci n en esta publicaci n incluyendo y sin limitarse a cualquier garant a de aptitud y comerciabilidad para cualquier uso espec fico GBC se reserva el derecho de hacer cambios en esta publicaci n y a
55. minator by the heat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers Do not stop the laminator before an item has completely exited the pull rollers Even a momentary stop will cause a mark heat line on the laminated item Good consistent lamination is a result of combining proper heat tension and dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers As a general rule thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick items Thinner items such as standard copier paper 20 Ib bond and tissue paper extract less heat from the rollers can be run at faster speeds 2009 GBC an ACCO Brands Co Page 31 GBC 4064WF 1 Operation Manual FILM TENSION Proper film tension known as brake tension is the minimum amount required to eliminate wrinkles in the finished item The film should be taut A properly adjusted roll of film should not require excessive force to turn by hand Film tension should be enough to introduce a minor amount of drag as the film unrolls Insufficient tension causes wrinkles while too much tension causes
56. ng the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air Once the laminator has been properly positioned lock the castors in place Locking the castors prevent the machine from rolling during set up operation or servicing Connect the attachment plug provided with the laminator to a suitably grounded outlet Avoid connecting other equipment to the same branch circuit to which the laminator is connected as this may result in nuisance tripping of circuit breakers or blowing fuses Machine must be leveled to ensure best performance Level the machine by lowering both the main and pull rolls Lay a level on top of the main and pull rolls Then check level from main roll to pull roll on right and left side of the roll Finally check by placing the level diagonally across lower main to lower pull rolls O 2009 GBC an ACCO Brands Co Page 6 GBC 4064WF 1 Operation Manual FIGURE 1 7 Front Roller Press e When pressed the Main Rollers will move to the Press or Down position 8 Front Roller Release e When pressed Top Main Roller will move to the Up or Release position 9 Reset When pressed the counter will reset to 0 10 Rear Roller Press e When pressed The Pull Roller or Rear Roller will move to the Press or Down position 11 Rear Roller Release e When pressed The Pull Roller or Rear Roller will move to the Release or Up position
57. ntact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bottom supply rolls at the same time Near the end of each roll of GBC laminating film is a label stating Warning End of Roll The appearance of this label on either the top or bottom roll requires that new rolls of film be installed as soon as the item presently being Polyester surface laminated completely exits the rear of the laminator Do not introduce any additional items into the FIGURE 17 laminator when the warning label is visible To load a roll of film Fig 18 Pull the swing out shaft clevis pin up 2 Swing shaft outward 3 Slide the roll of film onto the film shaft ensuring Adhesive side is out 4 Push the film shaft back into the film shaft Support saddle 5 Push the clevis pin down 6 Center the roll of film FIGURE 18 O 2009 GBC an ACCO Brands Co Page 17 GBC 4064WF 1 Operation Manual Webbing Thermal Film Using Threading Card _ CAUTION laminator rollers will be hot and Ne can burn you For pressure sensitive film 5 Ue refer to the section titled Ao EN E TA 9 WEBBING USING FILM THREADING CARD FOR PSA FILM y 1 Turn the Main Power ON lt gt OFF to On
58. put was handled prior to cooling e Use cooling feature if not on e Machine was stopped on print 5 Angled waves in the output e Main air Supply setting e Check main Roller Pressure e Check main roller pressure e Check pull roller pressure e Check for Paper Tension FIGURE 41 O 2009 GBC an ACCO Brands Co Page 32 GBC 4064WF 1 Operation Manual MAINTENANCE Caring For The GBC 4064WF 1 Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements Contact your local GBC Service Representative or your dealer distributor for additional information The only maintenance required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks The following procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film Proper alignment of the rolls of film reduces the amount of squeeze out A WARNING Do not attempt to laminate adhesives marked Flammable Do not laminate glitter and or metallic items Damage to the rollers may result WARNING Do not apply any cleaning fluids or solvents to the rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest speed setting on the control panel A CAUTION THE FOLLOWING PROCEDURE IS PERFORMED
59. r Pocket to pass 7 Make any necessary film brake tension adjustments pull main roller pressure and clutch and or rewind brake tension adjustments 8 Position the item to be laminated on the feed table 9 Align the leading edge of the item parallel to the heat roller nip Fig 25 10 Use both hands to force the image outward and slowly push inwardtoward the nip of the heat rollers Fig 26 CAUTION Avoid forcing the image into the main roller nip as this action will cause the FIGURE 26 corners of the leading edge to buckle and create a wave O 2009 GBC an ACCO Brands Co Page 20 GBC 4064WF 1 E N IP a PSA film or mount adhesive FIGURE 27 N N d a PSA film or mount adhesive FIGURE 28 2009 GBC an ACCO Brands Co Operation Manual Method for Tacking New Film to Existing Film The following describes a method for loading film whereby the existing film present on the heat rollers may be used in place of the threading card to draw the new film through the laminator The adhesive of the existing film must be tacky or liquefied Leading edges of the new film will be overlapped onto the tacky adhesive of the old film The existing film and the new film will be pulled through the laminator together CAUTION Do not cut yourself CAUTION Be careful not to cut any of the rollers 1 Cut 1 remaining top film web between the idler bar
60. r SIE EE EHE e c DS te ee me IULII ds ZEUL X TICCCR GO salada sch PIPER sch ch Aaah A ahha hha ck hal lala lata daa de DLE Lat EN ah DAEA 90 A 8 A E ES A A EA E A A A Aa PE DH EH A DA E A E Ped sR RES SS tgs cr ges td ft a td tal sb tol ah sl shai PE E AA et em et Wm AU Eo BEA PA a I Es 5 5L 4t di cau v vv IU 1 t AIALL HOODIA stir 1 E Ie DL HB DADA ELE SL DH Wed ede DeL DAE DH EDAD IA ED EHE EL DHL DA 2131121 DAE EHE DELI US a HHPHEPEEOPAPAEH ENERO ILE EOD EEUU et E LIH OE D HEEL e Det 0 IDEE E Tica Hints Use only one piece of tape in the middle when attaching the laminate to the rewind This will allow the material to shift if necessary and make it easier to remove the liner later When webbing the top and bottom laminate make sure the edges of t
61. s being laminated Heat is provided by an internal heating element 3 Media Pressure Plate FIGURE B Item 3 The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area To remove move Spring Pin and remove Pressure Plate FIGURE 1 Front Table FIGURE C Item 1 The Front Table aids the operator when aligning media The Front Table is stationary but pivots down for easy access to the film To pivot the table down lift up on the Media idler FIGURE C Item 2 and pull the table towards you The table can now pivot down Note The machine is limited to 3ft min while either table is in the down position 2009 GBC an ACCO Brands Co Operation Manual 2 Table Idler FIGURE C Item 2 The Table Idler assists feeding of images into the web It is helpful in roll to roll operation and helps move large rigid panels through the nip FIGURE D 1 Safety Light Beam System FIGURE D Item 1 The 4064WF 1 uses a Safety Light Beam to protect the end user from harm When this Beam is blocked the Rollers will stop rotating Once the Beam is interrupted the operator must re start the machine by pressing Run There are 2 sets of Safety Light Beams One set in the front one set in the rear See Sequence of Operation Chart for detail sequence of the Safety Beam Diagram 1 Page 11 1 Rewinder Tubes FIGURE E Item 1 Used to rewind release liners or finished Medias 2
62. s process is used to mount a decal to a substrate decal 1s a graphic that has a pressure sensitive mount adhesive on it Applications this process can create POP signage Rigid Outdoor and Indoor signs Presentation Graphics Legal Graphics and many more Materials that can be used with this process Any material or graphic with a pressure sensitive mount adhesive on it ete tele eset eee eter 18 El Riad add 212211 514111 CIS RERIA DIS EE RE IE ia A BE E ELSE inn iiwiwaibiniujwai bru win oe oj itr 1 8181 6 Jure 1 ZI2121212 ETT EIN IS RI STR IR STIRLING AI BIN V 9 BL etme M reg prt PHE Eee ak ba cs ce iD al Sa abate be s Set th marn roller to the thickness of Ey HOR DIDIRIHHPHHLEIGIHEDUIU Eis ise the null rollers Leave the table SE LMM UL da Ly s 212111 mye etait HEEL HERI IER nim Aun nnn HERH HHE 51113123113 IEEE 11 54 13 JHH 11
63. stretching necking Uneven tension between the top and bottom rolls creates curl Too much upper tension creates upward curl Heat The READY indicator may extinguish if the speed is set too fast for the material being laminated Either lower the speed setting or press STOP and wait until the READY indicator illuminates Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting It is recommended that during periods of long runs the items being laminated are alternated between thick and thin Do not combine thick and thin items at the same time as this will result in a poor edge seal around the thinner material If you are unsure that the laminator is set at the proper speed for the item to be laminated run a test piece scrap of the same or similar material through the Laminator This FIGURE 39 procedure is recommended because rotating the heat roller prior to lamination will more evenly distribute the heat Make speed adjustments if necessary Output 1 D waves in the image Fig 39 A e Check paper tension e Paper may be damp or not dry 2 D waves in the laminate Fig 39 B e Check main roller pressure e Check pull roller pressure 3 Straight waves in output Fig 40 A FIGURE 40 e Check operational settings for materials being used e Check clutch tension 4 Indent waves in output after pull rollers e Insufficient cooling time Out
64. ted setting when turned Navigates through the Job Selections 2009 GBC an ACCO Brands Co Page 7 GBC 4064WF 1 Operation Manual There are 2 Lamination Processes on 4064WF 1 LAM and ACCUSHIELD LAM This setting is intended to be used when an operator wants to use both the top and bottom heater and wants full downward pressure on the Main Rolls To Select a Different Pressure or Gap Press STOP to stop the machine Press JOB Rotate the MASTER DIAL The Pressure Gap selections are LAM 0 1 16 1 8 3 16 14 3 8 Y2 34 1 FIGURE 1 TOP 032 F WAIT BOT 032 F SPD 07ft POS LAM gt FRONT gt DISTANCE 00036ft FIGURE 1 shows Top and Bottom heat is set to 32 Position of the Rollers are Set at the highest downward pressure The distance this machine ran since being reset is 36ft WAIT indicates the machine is out of the range of the set temp Speed is set for 7ft mn The direction of the laminator is set to go forward FIGURE 2 TOP 220 F READY BOT 115 F SPD 07ft POS LAM gt FRONT gt DISTANCE 00036ft FIGURE 2 shows The Top Heat has been set to 220 F The Bottom Heat has been set to 115 F Position of the Rollers are Set at the highest downward pressure The distance this machine ran since being reset is 36ft READY Indicates that the temperature has reach the desired set temp Speed is set for 7ft mn The direction of the laminator is set to go forward 2009 GBC an A
65. temperature speed pressure and tension Each setting must be properly adjusted for optimal output Chill idlers and cooling fans are used between the main and pull rollers to help iron out the films and provide quick cooling of the film If your final output is curling up either decrease the film tension on top or increase the bottom film tension If your final output is curling down either decrease the film tension on the bottom or increase the top film tension Be sure to set the laminator speed to allow adequate thermal adhesive activation and proper cooling of the films before exiting the pull rollers O 2009 GBC an ACCO Brands Co Page 28 GBC 4064WF 1 Operation Manual Orca 4064WF Description This process is used to apply a laminate and mount adhesive to a graphic at the same time Commonly referred to as a decal it makes a sticker out of the graphic Once this process is completed the graphic can then be mounted to whatever substrate based on the application and type of mount adhesive used Applications this process can create POP signage Floor Graphics Window signage Countertop graphics Cooler Signage and many more Materials that can be used with this process Any Arctic Laminate and any single release liner Arctic Mounting Adhesive L432335 amp L435 8L3L845 QL5L53548 8L44443 51 43845 3L 8 544 8L 5 L348 2 5L33835 SL84832 3 94344 AL 58 8 48 53 8 48 RLRL 83348 32 8 4948 8 IBIMIDNRIBERIDINNILINIBBLIB
66. y FIGURE J Item 2 The Rear Slitter Track Assy allows the Slitter Assy to travel the length of the Rear Table 3 Rear Table Media Idler FIGURE J Item 3 Used for guiding Media through the laminator The table Idler is helpful in roll to roll operation and helps move large ridged panels through the nip FIGURE K gt E 4 e S i A E re o y 1 In Line Slitters FIGURE Item 1 The In Line Slitters allows the operator to slit images as they pass through the Main Rollers and into the Pull rollers The trimmed waste can then be attached to the Rewinder Tubes and disposed of later 2 Slitter Blade Switch FIGURE K Item 2 The Slitter Blade can be engaged by pressing down carefully on the Blade Switch To disengage carefully pull up on the Slitter Blade Switch 3 In Line Slitter Bar Mounting Lever FIGURE K Item 3 The In Line Slitters bar mounting Lever Allows the operator to remove the Slitter Bar Assy or position it to the desired location 4 In Line Slitters Cutting Position FIGURE K Item 4 To lower the position of the In Line Slitter Bar release the Lever and relocate to the position shown in FIGURE K Item 4 Page 14 GBC 4064WF 1 FIGURE L 1 Pull Roll Clutch FIGURE L Item 1 The Pull Roll Clutch provides tension on the laminated film between the main rolls and pull rolls as the material is cooling FIGURE M T A E d m
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