Gas-Fired Products 7500 User's Manual
Contents
1. PAULIN PRODUCTS INDOOR HEATER OWNER S MANUAL AND OPERATING INSTRUCTIONS papilla WARNING Any change to this heater or its controls can be May be used with dangerous a disposable 1 Ib propane cylinder for emergency indoor home heating for indoor use in commercial enclosures having means for providing combustion air and ventilation such as construction trailers or temporary work enclosures This is an unvented gas fired heater It uses air oxygen from the area in which it is used Adequate combustion and ventilation air must be provided For recreational and commercial use WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Service must be performed by a qualified service agency What To Do If You Smell Gas Do Not try to light the appliance Extinguish any open flames Shut off gas to appliance Sales Office 36 S Franklin Street Chagrin Falls OH 44022 PH 440 247 0828 Operations Office 12911 Taft Ave Cleveland OH 44108 PH 216 451 9300 DUE TO HIGH TEMPERATURES THE HEATER SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM COMBUSTIBLE MATERIALS Children2. and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are near the heater Do not place clothing or other flammable material on or near the heater Any safety screen or guard removed for servicing the heater must be replaced prior to operating the heater The heater should be inspected before each use Frequent cleaning may be required The control compartments burners and circulating air passageways of the heater must be kept clean HEATER MAINTENANCE INSTRUCTIONS Do not obstruct the flow of combustion and ventilation air Keep vent slots clean Make a periodic visual check of pilot and burner flame to ensure proper operation The pilot flame will extend beyond the thermocouple wrapping around it just under the tip If yellow in color instead of blue cleaning may be required The burner should have a bright orange glow with a slight blue color around the border without any noticeable flame A blue flame at the top of the ceramic tile is indicated excessive dust dirt or spider webs inside the steel casing and or reflector assembly and means that cleaning is probably necessary When cleaning heater figure 1 1 Disconnect disposable ilb cylinder if using remote bulk tank turn off gas supply at remote cylinder valve then disconnect hose from heater 2 Gently bend wire guard to remove wire gua
3. device compatible with the No 600 valve connection of the heater Do not connect the heater to propane tanks greater than 20 pounds LPG capacity 5 pounds water capacity without checking with your local fire department The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT The pressure regulator and hose assembly sup plied with the heater must be used Replacement pressure regulators and hose assemblies must be those specific by the heater manufacturer This heater may be used in a recreational enclo sure or temporary construction work enclosure with a remote refillable propane cylinder ONLY when the cylinder is located outdoor and the heater is used with Paulin hose kit number 4122 or 3123 Figure 7 NEVER bring a refillable propane cylinder in doors A fire or explosion can occur causing property damage serious injury or death Inspect the hose before each use of the heater If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the heater being put into operation The re placement hose assembly shall be that specified by the manufacturer Connecting Heater to Bulk Propane Tank Always connect the heater to an outside bulk tan kin the outdoors NEVER connect this heater to a bulk tank near an open flame USE OF HEATER Always use your hater in an up
4. heater may not outdoor use be working properly Get fresh air at once Have heater serviced This heater requires a minimum open window or roof vent area of 8 square Some people pregnant women persons with heart inches example 2 x 4 for adequate or lung disease anemia those under the influence of combustion and ventilation air Do not alcohol those at high altitudes are more affected by operate other burner appliances inside carbon monoxide than others when using the heater Do not operate heater if tile is cracked WARNING If the recreational or commer even a hairline crack or broken cial enclosure does not have a window or See Figure 5 Use of the heater roof vent DO NOT USE THIS HEATER with a cracked or broken tile can INSIDE result in increased levels of carbon monoxide When used without adequate combustion Contact factory immediately and ventilation air this heater may give off for a replacement tile excessive CARBON MONOXIDE an Hairline cracks are most orderless poisonous gas noticeable when heater is lit Do not obstruct the flow of combustion Figur and ventilation gure 5 Do not use this heater if any part has been under water Immediately calla qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water HOW TO CONTACT US FR SERVICE O AND REPAIR PARTS 2 a PH 216 451 9300 w FAX 216 451 9376 ecard WW
5. state to state or province to province How to obtain warranty service return product to store where product was purchased Be prepared to show proof of retail purchase sales slip Product may also be returned directly to Paulin Products Call 216 451 9300 for details PAULIN PRODUCTS Inc Sales Office 36 South Franklin Street e Chagrin Falls OH 44022 440 247 0828 FAX 440 247 7443 Operations Office 12911 Taft Avenue Cleveland OH 44108 216 451 9300 www paulinproducts com
6. value This is your exclusive warranty This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not trans ferable Keep the original sales receipt Proof of purchase is required to obtain warranty performance Paulin dealers service centers or retail stores selling Paulin Products do not have the right to alter modify or in any way change the terms and conditions of this warranty This warranty does not cover normal wear of parts or damage resulting from any of the following negligent use or misuse of the product use contrary to the operating instructions disassembly repair or alteration by anyone other than Paulin or an authorized service center Further the warranty does not cover natural di sasters such as fire hurricanes and tornados Paulin shall not be liable for any incidental or consequential damages caused by the breach of any ex pressed or implied warranty or conditions Expect to the extent prohibited by applicable law any implied warranty of merchantability or fitness for a particular purpose is limited in duration of the above warranty or conditions Some states provinces or ju risdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This war ranty gives you specific legal rights and you may also have other rights that vary from
7. W PAULINPRODUCTS COM REPLACEMENT PARTS FIGURE 6 ITEMNO STOCKNO DESCRIPTION 7531 CONTROL VALVE KNOB ps 7580 WIRE GUARD 3 7512 CERAMIC TILE WITH GASKET 4 7006 OWNER S MANUAL An Owner s Manual is sent free with an order or by request No purchase necessary Accessories Propane hose assembly with fittings POL male with handwheel x disposable cylinder male thread with hand swivel Ceramic Tile gasket behind tile not shown 4122 5 hose 4123 12 hose PROPANE ULTRA PORTABLE PUP INDOOR HEATER outside tank to OPTIONAL heat a tent ASSEMBLY FUEL CONSUMPTION PER SETTING BTU HR BUN TIME IN HOURS _ SETTING 27 0 59 4 108 0 a a oe peffe The PUP Indoor Heater connects directly to a 1 lb disposable cylinder or use with an optional hose assembly to connect to an outside bulk tank Refer to Figure 7 HEATER WARNING Propane tanks other than Figure 7 disposable cylinders are for outdoor use only See warnings on bulk tank WARRANTY Paulin Products warrants that for the period you own this product it will be free from defect in material and workmanship Paulin at it s option will repair or replace this product or any component of the product found to be defective during the warranty period Replacement will be made with a new or re manufactured product or component If the product is no longer available replacement will be made with a similar prod uct of equal or greater
8. into mounting holes in steel casing Remember to check and clean the burner orifice and venturi tube on a regular basis to eliminate inserts insect nests and spider webs A clogged tube can lead to a fire Keep Heater area clear and free from combustible materi als gasoline and other flammable vapors and liquids Minimum Distance To Combustibles Top 30 Front 24 Sides 6 Rear 0 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance INSTRUCTIONS FOR SAFE LIGHTING OPERATION AND SHUTDOWN WHEN CONNECTING HEATER TO DISPOSABLE CYLINDER Always connect the heater only to 16 4 oz 1Ib disposable propane cylinders that mate with a No 600 Valve connection The propane cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT Make certain Control Knob Figure 4 is in OFF position screw 1 lb disposable propane cylinder HAND TIGHT clockwise into regulator inlet Make sure cylinder is ALWAYS in an upward position Take care not to cross thread Before each use look through opening at back of heater Figure 3 to check connection by wetting with soap and water solution to be sure there are no leaks Never check for leaks with a match DO NOT USE HEATER if bubbles form from the soap solution if you smell gas or if there are any other leaks in your propane sys
9. ng used but gas not immediately flowing purge let air out of new tank for about 10 seconds Repeat process We strongly recommend taking tank back to dealer for purging Propane not getting to heater if using disposable cylinder check connection or if using hose to outside tank check connections and make sure tank valve is open Pilot does not stay lit 1 Control knob not depressed long enough try again 2 Pilot flame not wrapping around thermocouple or yellow in color clean pilot see page 2 3 Pilot assembly defective contact factory Burner does not light or blue flame appears at top of ceramic tile Orifice is blocked Clean orifice see page 2 Heater operates but shuts off on its own 1 Heater exposed to draft move heater Also remember heater is for indoor use only Pilot will go out when exposed to even minimal wind velocity 2 Pilot is clogged cleaning required see page 2 3 Not enough ventilation make certain room has minimum open window or roof vent area of 8 square inches example 2 x 4 4 Heater at too high an altitude over 6 500 feet Turn to OFF Wait several minutes attempt to relight INSTRUCTIONS FOR SAFE LIGHTING OPERATION AND SHUTDOWN WHEN CONNECTING HEATER TO BULK TANK The LP gas supply cylinder to be used Must include a collar to protect the cylinder valve Must be provided with a listed overrfilling prevention device Must be provided with a cylinder connection
10. rd prongs a from mounting holes in steel casing freeing wire guard 3 Insert a flat bladed screwdriver between the top hori zontal edge of the reflector assembly B and the steel casing and push down until the steel tab C on the top edge of the reflector assembly releases from the steel casing A Steel Assembly uard Prongs lt 2 STN Burner Orifice Venturi Tube e opening under reflector assembly Ceramic Tile p gasket behind tile Figure 1 not shown Gas Fired Portable Unvented Heater for Recreational and Commercial Use Model No 7500 Input BTU hr 8000 Maximum 4000 Minimum Gas Type Propane Manifold Pressure 11 W C 4 Ease reflector assembly away from steel casing 5 Inspect casing interior components for spider webs as well as dust or dirt a If necessary use a vacuum cleaner or compressed air to clean Steel casing interior Burner orifice at orifice opening D Pilot E through the holes in the pilot indicate by arrows in Figure 2 Never touch drilled holes in pilot as they are extremely delicate Insertion of pins wire etc is likely to disturb proper gas flow b If necessary use compressed air to clean venturi tube F and ceramic tile G 6 Ease reflector assembly back into steel casing Pushing down on top edge with flat bladed screw driver insert tab in hole in steel casing 7 Gently bend wire guard and insert prongs
11. right position on a level noncombustible surface in a location where it could not be accidently tipped over by humans or animals NEVER place the heater or propane tank on its side or in a horizontal position when operating as this could lead to dangerous flare up or fire Pick heater up by handle and return to upright position Make certain control knob is in the OFF position Wait 5 minutes before relighting to allow propane in tank to stabilize Screw appropriate end of the hose into the heater regulator and the other end into the propane tank valve Tighten connections at both ends Before each use look through opening at back of heater and look at connection at tank valve to check connections with soap solution to be sure there are no leaks Figure 3 Never check for leaks with a match DO NOT USE HEATER if bubbles form from the soap solution if you smell gas or if there are any other leaks in your propane system Open propane tank valve Depress completely and turn control knob counterclockwise to PILOT position and hold for 15 30 seconds allowing gas to flow to the pilot You may have to hold longer depending on hose length Keeping the control knob depressed turn from the PILOT to the OFF position and immediately back to the PILOT position to utilize spark igniter Repeat the PILOT OFF PILOT sequence until the pilot lights Continue to depress the control knob at the PILOT position for 15 30 seconds to activate the Pilo
12. t Light Safety System NOTE If the spark igniter fails to light the pilot turn knob OFF allow at least 2 minutes for gas to dissipate and light with a match Release control knob after the pilot is lit and Immediately turn to HIGH position to light heater NOTE Within a few minutes the ceramic tile will develop a steady bright orange glow ex cept for a 1 4 border along its outside edges When lit the first time the top of the reflector will discolor to a bluish brown Adjust heat output by depressing control knob slightly and turning to LOW or HIGH position To shut off heater push down control knob and turn clockwise to OFF position Close propane tank valve The gas must be turned off at the supply cylinder when the heater is not in use When the LP gas supply cylinder is not discon nected from the heater the heater and the cylinder must be stored outdoors in a well ventilated space out of the reach of children and must not be stored in a building garage or any other enclosed area Indoor storage of the heater is permissible only if the cylinder is disconnected and removed from the heater PROVISIONS MUST BE MADE FOR ADEQUATE COMBUSTION AND VENTILATION AIR This heater can only be used in a recre WARNING Early signs of carbon monoxide poison ational or commercial enclosure with a ing resemble the flu with headache dizziness and window or roof vent This heater is not for or nausea If you have these signs
13. tem Depress completely and turn control knob coun terclockwise to PILOT position and hold for 15 30 seconds allowing gas to flow to the pilot Keeping the control knob depressed turn from the PILOT to the OFF position and immediately back to the PILOT position to utilize spark igniter Repeat the PILOT OFF PILOT sequence until the pilot lights Continue to depress the control knob at the PILOT position for 15 30 seconds to activate the Pilot Light Safety System NOTE If the spark igniter fails to light the pilot turn knob to OFF allow at least 2 minutes for gas to dissipate and light with a match Release control knob after the pilot is lit and IMMEDIATELY turn to HIGH position to light heater NOTE Within a few minutes the ceramic tile will develop a steady bright orange glow except for a 1 4 border along its outside edges When lit the first time the top of the reflector will discolor to a bluish brown Adjust heat output by depressing control knob slightly and turning to LOW or HIGH position To shut off heater push down control knob and turn clockwise to OFF position Disposable cylinders must be disconnected when the heater is not in use Check for Leaks Through Opening Figure 3 Figure 4 TROUBLESHOOTING INFORMATION Spark Igniter does not spark Contact factory Spark igniter sparks but does not light pilot 1 Pilot is clogged cleaning is required see page 2 2 New outdoor bulk tank bei
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