GarrettCom DX40 User's Manual
Contents
1. produce invisible light that may do serious eye damage Always assume that fiber optic cables or LASER WARNING DO NOT LOOK INTO A FIBER OPTIC CABLE OR PORT These can A ports are actively radiating light energy 3 Following the safe handling procedures for fiber optic cables and connectors remove any fiber optic cable connected to the Ethernet fiber ports Immediately install dust caps on the cable end and the fiber port Label the connector with the port number if the cable is to be reconnected at some later time 2 4 1 2 Disconnecting Power and Ground Lines DX40 ensure that the facility power has first been turned off Failure to shut power off prior to removing the power connections could expose you to dangerous voltages causing injury or death ELECTRICAL WARNING Before disconnecting either AC or DC power connections at the Follow the procedure below to disconnect the power and ground lines 1 Verify that power to the DX40 is turned off 2 Use a screw driver to loosen the two screws that tighten the wire clamps in the non polarized power connector Remove the wires from the connector insulate them to ensure that an accidental turning on of the power will not ELECTRICAL WARNING If the wires are not to be used immediately properly cause a short or electrical hazard 3 Remove the ground wire from the chassis by loosening the grounding screw 2 4 1 3 Packing the DX40 for Shipment If you h2. Industry Canada Warnings Avis d Industrie Canada Notice Before installing this equipment users should ensure that it is permissible to be connected to the facilities of the local telecommunications company The equipment must also be installed using an acceptable method of connection The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations Repairs to certified equipment should be coordinated by a representative designated by the supplier Any repairs or alterations made by the user to this equipment or equipment malfunctions may give the telecommunications company cause to request the user to disconnect the equipment Avis Avant d installer ce mat riel l utilisateur doit s assurer qu il est permis de le raccorder aux installations de l entreprise locale de t l communication Le mat riel doit galement tre install en suivant une m thode accept e de raccordement L abonn ne doit pas oublier qu il est possible que la conformit aux conditions nonc es ci dessus n emp che pas la d gradation du service dans certaines situations Les r parations de mat riel homologu doivent tre coordonn es par un repr sentant d sign par le fournisseur L entreprise de t l communications peut demander a Putilisateur de d brancher un appareil a la suite de r parations ou de modifications effectu es par l utilisateur ou cause de mauv
3. Fiber Grounding Facility Power Copper The fiber cables connected to the DX40 must be non dispersion shifted single mode SM or e multi mode MM fiber cables defined by the Telcordia Technologies General Recommendation 20 CORE standard and e terminated with LC connectors see Section 1 3 3 The primary ground stud located on the top of the chassis must be used to connect to an approved ground with a wire meeting the following criteria e 14 AWG minimum a maximum of five feet in length terminated on the ground lug side with a 6 ring lug The facility power cabling attached to the DX40 chassis must meet the following criteria cabling constructed using 14 AWG stranded wire e cable firmly attached to the terminal holes of the non polarized power unit as illustrated in Figure 2 7 cable routed and strain relieved to the chassis according to good wiring practices Copper I O cables and connectors must be shielded DX40 Serial Device Router Installation Guide 10 CHAPTER 2 Installation Preparing for Installation 2 1 4 Fiber Optic Safety Before installing the DX40 you should be aware that devices that employ laser technology such as the fiber optical SFP ports and associated cabling can be dangerous Do not look directly into a fiber optic port or into the end of a fiber optic line Doing so could cause injury to your eye or blindness Always assume that there is laser activity in the li
4. When the DX40 is fastened into the DIN rail system it can be released by downward pressure on the release mechanism To unmount the DX40 insert the tip of a screwdriver into the slot in the metal tail that projects below the DX40 chassis and force the release mechanism down see Figure 2 4 Take care not to apply pressure to any I O connector or SFP transceiver DX40 Serial Device Router Installation Guide 14 CHAPTER 2 Installation Installation of the DX40 Unit lt DIN Rail Apply pressure UP on the screwdriver handle to Ee i DX40 from the DIN rail force the release mechanism DOWN to detach the Figure 2 4 Unmounting from a DIN Rail System 2 3 2 Connecting Facility Power The DX40 comes in either high or low voltage models The unit does not have a power on off switch and is active when the power is connected ELECTRICAL WARNING Always ensure that the ground connection is made prior to connecting facility power to the DX40 The ground provides a protective circuit connection to ground in cases of transients and power surges Connect the facility power to a DC or AC unit as described in the following sections 2 3 2 1 Making the Ground and Power Connections The DX40 provides a hardened DC or AC power supply for industrial applications and or hostile environments The grounding screw and power supply connector are located on the top of the unit as shown in Figure 2 5 D
5. 1 Cleaning Connectors iii 21 2 4 2 2 Cleaning Optical Ports iii 21 DX40 Serial Device Router Installation Guide viti Preface ABOUT THIS MANUAL This document provides instructions for installing the Magnum DX40 hardware This document gives product descriptions specifications detailed information on ports and pinouts all site preparation required to install the product complete installation procedures power up instructions and instructions for removing and maintaining the product This document is arranged as follows Chapter 1 Overview Contains a brief product description a list of applicable specifications and a description of all controls and indicators and pinouts for connectors Chapter 2 Installation Contains all site preparation that must be accomplished prior to installing the DX40 installation in a panel or DIN rail system powering the unit up and making all external connections This chapter also includes maintenance procedures CONVENTIONS Graphically distinctive alerts labeled either Note or Caution illustrated below are interspersed throughout this manual These alerts call your attention to useful information related to the text immediately following the alert Notes provide supplemental information or provide a point of emphasis Cautions warn you of the risk of poor system performance or of system failure do not use the information contained in a Note there is no risk of h
6. and suppliers of any tier with respect to this contract or anything done in connection therewith such as the use of any product covered by or furnished under the contract whether in contract in tort including negligence or strict liability or otherwise shall not exceed the price of the product or part on which such liability is based Unless otherwise agreed to in writing by an authorized official of GarrettCom products sold hereunder are not intended for use in or in connection with a nuclear facility or activity If so used GarrettCom disclaims all liability for nuclear damage injury or contamination and purchaser shall indemnify GarrettCom against any such liability whether as a result of breach of contract warranty tort including negligence or otherwise DX40 Serial Device Router Installation Guide Patents PATENTS As to equipment proposed and furnished by GarrettCom GarrettCom shall defend any suit or proceeding brought against purchaser so far as based on a claim that said equipment constitutes an infringement of any patent of the United States if notified promptly in writing and given authority information and assistance at GarrettCom s expense for the defense of the claim In event of a final award of costs and damages from such a suit GarrettCom shall pay such award In event the use of said equipment by purchaser is enjoined in such a suit GarrettCom shall at its own expense and at its sole option either a procu
7. cautioned not to change or modify this product DX40 Serial Device Router Installation Guide iii Safety IC CS03 Industry Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the interference causing equipment entitled Digital Apparatus ICES 003 of the department of Communications Cet appareil num rique respecte les limites bruits radio lectriques applicables aux appareils num riques de Class A prescrites dans la norme sur le materiel brouilleur Appareils Num riques NMB 003 dict e par le ministre des Communications EN55022 Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures SAFETY WARNING Service to this unit can be made only by factory authorized personnel Failure to observe this caution can result in malfunction to the unit as well as electrocution to personnel Avertissement Cet appareil ne peut tre examin ou r par que par un employ autoris du fabricant Si cette consigne n est pas respect e il y a risque de panne et d lectrocution Vorsicht Dieses Ger t darf nur durch das bevollmachtigte Kundendienstpersonal der fabrik instandgehalten werden Die Nichtbeachtung dieser Vorschrift kann zu Fehlfunktionen des Ger tes f hren und das Personal durch Stromschl ge gef hrden Table 2 1
8. com Email support garrettcom com Customer support representatives are available during normal business hours 8 5pm EST DX40 Serial Device Router Installation Guide Contacting GarrettCom Utility Networks DX40 Serial Device Router Installation Guide vi TABLE OF CONTENTS Preface ADOUE TINS Ma a neser TG ix Conventions A naadde A A Lando ea ix Related Documents a dc adan ix Web ACEeSS sen nt tan den ele asser tag se nd aa ere nr cn nie A een x Your COMMENTS 22544200 ATE A E A AA E GA x CHAPTER 1 OVERVIEW WEA E S ni sfr NA 1 1 20 Gontiguration sr Mrs ne etatene 1 122 OCOMNOCHIVILY O 1 122 Power and Ground SERRE A Re ARE Ce nt RT 2 1230 INICIO Sitio de 2 E OO 3 1 3 gt Specifications trie nf it erin feasted toda 4 EMP SIC oo accedas 4 1 3 2 Environmental urticaria tada 4 MI OU are ee 4 1 34 ComplianGes rito stedene 5 1 3 5 Power Requir ments illes 5 1 3 6 Ports and External Connectors iii 6 Sif o O O O Sa ehaneagae vate 6 14 PINOT eee nn tant tin en est leaned 7 WAM RIAD iia IR In Mdr la ru dd de 7 1 4 2 SPR Sees ae AAA ele Eee 7 1 4 3 DB9 Female RS232 Serial Ports ccccccccseeeeeeeeeceeeeeseseeseeaeeeeeaaeeseaeeessaaeeseeeeeessaeeeseneees 8 1 4 4 DB9 Female RS485 Serial Ports us 8 CHAPTER 2 INSTALLATION 2 1 Preparingtor Installation nta ideo liinda 9 a S A E anne 9 2 12 Site SUI A a AN vel ee le 9 2 1 3 Wiring and Grounding Guidelines ui 10 2 1 4 Fiber Opti
9. of additives Cleaning fluids should be restricted to optical grade isopropyl alcohol Canned compressed air should be used to blow out dust and particulate matter and to dry residual isopropyl alcohol after cleaning 2 4 2 1 Cleaning Connectors These instructions are recommended each time a fiber optic connector is used Clean the fiber optic connectors as follows 1 Blow out any dust or particulate matter from the connector end using canned air 2 Wipe out the connector end surfaces with a cloth or pad saturated in isopropyl alcohol 3 Blow dry the connector surfaces using canned air by directing the air flow across the tip but not directly down onto the tip 4 Using care not to touch the fiber tip install a dust cap or connect to an optical port 2 4 2 2 Cleaning Optical Ports These instructions are recommended only when there is evidence of contamination or when reduced performance has been detected Clean the optical ports as follows 1 If required remove the fiber optic connector from the optical port and clean the connector as described in Cleaning Connectors above 2 Insert the extension tube supplied with the canned air into the canned air nozzle and blow out the optical port Use care not to touch the bottom of the optical port 3 Reconnect the fiber optic connector removed in step 1 DX40 Serial Device Router Installation Guide 21 CHAPTER 2 Installation Maintenance If degraded pe
10. the DX40 are defined in Table 1 2 Table 1 2 Environmental Specifications Operating Temperature 40C to 85C 40F to 185F No fans Storage Temperature 40C to 85C 40F to 185F Operating Humidity 95 non condensing 1 3 3 Optical The fiber optical specifications of the DX40 are defined in Table 1 3 Table 1 3 Fiber Optic Specifications Conn Tx Power dBm Rx Sensitivity dBm Typical Port Type T Mode Max Dist ype Min Max Min Max Erg Piei 100FXPluggableSFP LC MM 1310nM 19 14 32 5 14 2 km 100FXPluggableSFP LC SM 1310nM 15 8 24 7 15 km 100FXPluggableSFP LC SM 1310nM 5 0 34 7 40 km Typical maximum distance is an estimated projection based on typical fiber installations actual distance will depend on actual network attenuation For all MM multimode optics the recommended fiber cable type is 62 5 125 um fiber For all SM single mode optics the recommended fiber cable type is 9 um SM fiber DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Specifications 1 3 4 Compliance The industry compliance profile of the DX40 is defined in table Table 1 4 Table 1 4 Compliance With Standards Industrial IEEE 1613 IEC 61850 3 Emissions EN55022A FCC Part 15A Immunity EN55024 EN61000 4 6 CRF EN61000 6 2 EN61000 4 10 MagField EN61000 6 5 EN61000 4 11 VDI EN61000 4 2 ESD EN61000 4 12 Oscillator
11. with Return Material Authorization RMA number Any cost incurred by GarrettCom to put equipment in first class condition will be charged to purchaser COMPLIANCE NOTICES FCC Part 15 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense In order to maintain compliance with FCC regulations shielded cables must be used for electrical I O with this equipment Operation with non approved equipment or unshielded cables may result in interference to radio and television reception Changes or modifications could void the user s authority to operate the equipment The user is
12. FP connectors are used on ports E1 and E2 for 100FX multi single mode for connections to fiber optic Ethernet capable devices or networks Table 1 9 SFP Pinout Port Signal Tx Transmit Rx Receive DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Pinouts 1 4 3 DB9 Female RS232 Serial Ports Table 1 10 defines the pinout of the DB9 female connector used with serial ports on the DX40 when they are configured for the RS232 interface DB9 connectors are used on serial ports S1 and S2 for asynchronous or bit oriented connections Table 1 10 DB9 RS232 Pinout Pin Name Dir Description 1 DCD In Data Carrier Detect from DCE 2 RXD In Receive Data from DCE 3 TXD Out Transmit Data to DCE 4 DTR Out Data Terminal Ready to DCE 5 GND Pwr Signal Ground 6 DSR In Data Set Ready from DCE 7 RTS Out Request To Send 8 CTS In Clear To Send 9 RI In Ring Indicator from DCE 1 4 4 DB9 Female RS485 Serial Ports Table 1 11 defines the pinout of the DB9 female connector used with serial ports on the DX40 when they are configured for the RS485 interface Table 1 11 DB9 RS485 Pinout Pin Signal Direction RX In RX In TX Out TX Out GND Power Not Used Not Used Not Used o CO NI oF A OI N Not Used DX40 Serial Device Router Installation Guid
13. ICAL WARNING Ensure that power is disconnected from wiring prior it matches the power source 1 Remove the plug portion of the power connector by loosening the two captive mounting screws 2 Strip back 1 4 off the insulation of the wires that will connect the unit to the power source 3 Loosen saddle screw and insert each conductor firmly into a terminal hole of the plug note this connection is not polarity sensitive 4 Visually inspect that no strands of wire are straying out of the hole potentially shorting to ground or the other conductor Tighten the saddle screws until the wires are secure 5 Re insert the plug into the power connector and secure the two captive mounting screws DX40 Serial Device Router Installation Guide 17 CHAPTER 2 Installation Installation of the DX40 Unit saddle screw captive mounting screws terminal holes Figure 2 7 Non Polarized Power Input 2 3 3 Connecting Network Cables There are three types of connections that can be made to the DX40 They are serial Ethernet copper and Ethernet fiber optic The following sections describe each type of connection separately 2 3 3 1 Connecting Serial Cables This procedure assumes that one end of the Serial device cable is already attached to the end unit Be aware of the serial port numbering scheme when installing the cables see Figure 1 1 on page 1 The ports are configured in software later on and if a device is accident
14. The SFPs are optional equipment for the DX40 Depending on the specifics of your order these might have been installed at the factory It is also possible that you have ordered them separately from GarrettCom or from another manufacturer If this is the case before proceeding with mounting the unit and making cable connections you must install the SFPs in Ethernet ports E1 and or E2 devices properly can cause premature failure Follow proper static safe handling ELECTRICAL WARNING SFPs are static sensitive devices Failure to handle these A precautions such as the use of static safe wrist straps when working with SFPs All SFPs must conform to industry standards and they share a similar appearance LC Connector SFP Figure 2 1 SFP and LC connector DX40 Serial Device Router Installation Guide 12 CHAPTER 2 Installation Installation of the DX40 Unit To install an SFP in port E1 or E2 1 Slide the SFP into the Ethernet port until it is firmly seated 2 Attach the protective cap to avoid contamination until you are ready to attach cable 2 3 Installation of the DX40 Unit To install the DX40 you must first Mount it Make the ground and power connections Connect the network cables 2 3 1 Mounting Your DX40 shipment includes the mounting hardware you have ordered as appropriate to your site This hardware is one of A pair of 2 brackets for mounting on a panel A DIN rail mounting bracket permanently attach
15. VO GarrettGom Magnum DX40 Serial Device Router Installation Guide GarrettCom Utility Networks orth Andover Phone 978 688 8807 Declarations DOCUMENT NOTICE Copyright Copyright 2007 by GarrettCom Printed in the US All rights reserved This manual may not be reproduced or disclosed in whole or in part by any means without the written consent of GarrettCom DynaStar is a trademark of Garrett All other trademarks mentioned in this document are the property of their respective owners This document has been prepared to assist users of equipment manufactured by GarrettCom and changes are made periodically to the information in this manual Such changes are published in Software Release Notices If you have recently upgraded your software carefully note those areas where new commands or procedures have been added The material contained in this manual is supplied without any warranty of any kind GarrettCom therefore assumes no responsibility and shall incur no liability arising from the supplying or use of this document or the material contained in it Rights Except as set forth in the Software License Agreement GarrettCom makes no representation that software programs and practices described herein will not infringe on existing or future patent rights copyrights trademarks trade secrets or other proprietary rights of third parties and GarrettCom makes no warranties of any kind either express or implied and expressly
16. X40 Serial Device Router Installation Guide 15 CHAPTER 2 Installation Installation of the DX40 Unit Grounding screw OG 90 250V Sof 0 2A 50 60Hz non polarized Non polarized power input Serial No DLL LEE 0650 0034 LEE DX40 01 H D Figure 2 5 Ground and Power Connections grounding screw to facility ground prior to connecting power to the DX40 Failure to have a proper ground path could cause serious injury or death to personnel in cases of power surges ELECTRICAL WARNING Verify that a proper ground connection is made from the Making the Ground Connection The ground wire should be 14 AWG terminated with a 6 ring lug Make the facility ground connection as follows 1 Loosen the ground screw on the chassis insert the 6 ring lug and tighten the ground screw 2 Connect the other end of the ground wire to the facility ground DX40 Serial Device Router Installation Guide 16 CHAPTER 2 Installation Installation of the DX40 Unit terminal lug ground scre 90 250V ss Of mee 14 AWG wires 0 2A 50 60 terminal bloc Figure 2 6 Power and Ground Properly Connected Making the Power Connection The power wires should be 14 AWG Smaller wires may be used down to 18 AWG but verify that they meet your local electrical requirements Connect the power to the unit as follows to handling Check the voltage rating next to the power connector verify that ELECTR
17. accept LC type connectors The procedure for installing these connectors is given in Section 2 2 1 Attaching Optional Ethernet Fiber Optic SFPs Follow the fiber optic safety precautions and steps to install the fiber optic cables to these ports and refer to Figure 1 1 for Ethernet port locations LASER WARNING DO NOT LOOK INTO A FIBER OPTIC CABLE OR PORT These can A produce invisible light that may do serious eye damage Always assume that fiber optic cables or ports are actively radiating light energy 2 4 Connect cables to the fiber optic ports as described below 1 Remove the dust cap from the optical port and from the fiber cable end 2 Inspect the cable end and the port for contamination If any contamination is found clean the port or cable according to Section 2 4 2 Cleaning Fiber Optic Devices 3 Insert the fiber cable connector into the fiber port Listen for the click that signifies the connector is properly seated 4 Give the cable a gentle tug to make sure it is securely installed 5 Ensure that the cables are properly secured and do not hang freely Excessive bending could cause damage to the fiber strand 6 Return to step one above and connect the remainder of the cables Maintenance The DX40 is designed to be replaced as a unit There are no servicing requirements and there are no user repairable components in this device Maintenance is limited to replacing the unit and clean
18. ais fonctionnement Users should ensure for their own protection that the electrical ground connections of the power utility telephone lines and internal metallic water pipe system if present are connected together The precaution may be particularly important in rural areas Pour sa propre protection l utilisateur doit s assurer que tous les fils de mise la terre de la source d nergie lectrique des lignes t l phoniques et des canalisations d eau m talliques s il y en a sont raccord s ensemble Cette pr caution est particuli rement importante dans les r gions rurales DX40 Serial Device Router Installation Guide Contacting GarrettC om Utility Networks Service Personnel Warning The DX40 may be AC or DC powered Remove all power connections at the circuit panel before removing the unit The installation of this product must comply with all applicable codes and practices specified by the country city and operating company in which it is installed Grounding All units requiring grounding Use a grounding wire with a minimum size of 14 AWG at a maximum length of five feet The DX40 is equipped with an external grounding screw 6 32 pan head The grounding screw should be torqued to 10 inch pounds 1 1 Nm CONTACTING GARRETTCOM UTILITY NETWORKS By Mail GarrettCom Utility Networks 25 Commerce Way 1 North Andover MA 01845 Telephone 978 688 8807 Fax 978 688 8771 Website www garrettcom
19. ally connected to the wrong port it will be difficult to detect Connect cables to the Serial ports as described below 1 Align the DB9 connector with appropriate serial port and push gently until the connector is completely mated to the port 2 Tighten the two extended capture screws hand tight 3 Make sure that the connector is not supporting the whole weight of the cable Providing strain relief on these cables will ensure a stable connection 4 Return to step one above and connect the remainder of the serial cables 2 3 3 2 Connecting Ethernet Copper Cables If your DX40 is configured with port E2 as a standard RJ45 port connect a shielded Ethernet cable to the Ethernet port as follows see Figure 1 1 on page 1 1 Install the RJ45 connector into the port with the clip facing up 2 Push the RJ45 connector into the slot until you hear a click 3 Give the cable a gentle tug to ensure that the connector clip is firmly seated 4 Verify that the connection has been made by checking the LED associated with this port on the DX40 chassis It should be illuminated If the link LED is not illuminated verify that the equipment on the other end of the cable is powered up and properly connected DX40 Serial Device Router Installation Guide 18 CHAPTER 2 Installation Maintenance 2 3 3 3 Connecting Fiber Ethernet Cables Ports E1 and optionally E2 can be configured with SFPs to support fiber optic connections These ports
20. arm to the system but 4 NOTE Notes provide you with helpful information about an upcoming step or action If you using the information will improve performance and or increase your understanding CAUTION A caution warns you that you should take some action to avoid poor system A performance or system failure LASER WARNING This Warning is used to call attention to the fact that Laser output can cause serious damage to the eye format are used to notify that a potential of electrocution exists and that a defined action ELECTRICAL WARNING This format is used for Electrical Warnings Callouts of this A could cause personal injury or death to occur RELATED DOCUMENTS Magnum DX Operating Software Administrator s Guide DX40 Serial Device Router Installation Guide WEB ACCESS All of the DX40 manuals are also available in pdf format on the GarrettCom Utility Networks website www garrettcomun com YOUR COMMENTS If you find an error or have a helpful tip on the layout or informational content of this or any other GarrettCom Utility Networks manual please feel free to contact us via email with any problems or helpful information All enquiries will be responded to with a correction or whatever resolution is required Please make all comments to support garrettcom com or phone a support engineer at 978 688 8807 DX40 Serial Device Router Installation Guide Chapter 1 Overview 1 1 Overview T
21. ave saved the shipping box that your DX40 was received in then add the end styrofoam pieces around the chassis and place the unit in the box Please contact customer support to receive a valid RMA number so that this item is either repaired and returned or credited to your account Products without a proper RMA number will not be accepted for repair by GarrettCom Utility Networks DX40 Serial Device Router Installation Guide 20 CHAPTER 2 Installation Maintenance If you have not saved the original shipping container then place the unit in a box so that normal shipping activities will not cause any damage to the unit GarrettCom Utility Networks has no responsibility for the product during return shipping For more warranty information see Warranty on page ii and for details for the requirements for returning equipment see Return Of Equipment on page iii 2 4 2 Cleaning Fiber Optic Devices This section covers the cleaning requirements and procedures for the fiber optic cable connectors and the optical ports on the DX40 Clean the connectors after each use and the optical ports when contamination is suspected or there is a performance degradation which may be attributable to contamination All fiber optic connectors and optical ports should be capped with dust caps when not in use The cleaning materials used should be rated for fiber optic devices Specifically cloth wipes and swabs should be lint free non abrasive and free
22. disclaims any such warranties including but not limited to any implied warranties of merchantability or fitness for a particular purpose and any warranties of non infringement The descriptions contained herein do not imply the granting of licenses to make use sell license or otherwise transfer GarrettCom products described herein GarrettCom disclaims responsibility for errors which may appear in this document and it reserves the right in its sole discretion and without notice to make substitutions and modifications in the products and practices described in this document Part Number Information Paper Version Part Number 3 01 2127 00 Rev AB CD Part Number 3 01 2115 00 Rev AB DX40 Serial Device Router Installation Guide Warranty Revision History Release Date Document SONNE Change Note Revision Release October 2006 01 1 1 New product release Hardware and Software January 2007 02 1 2 New product release Hardware and Software February 2007 AA 1 2 New product release Hardware and Software June 2007 AB 1 3 Added dimensional drawings minor edits WARRANTY GarrettCom warrants equipment manufactured by it to be free from defects in materials and workmanship for a period of one 1 year from date of shipment If within the warranty period the purchaser discovers such item was not as warranted above and promptly notifies GarrettCom in writing GarrettCom shall repair or replace the items at the compan
23. e Chapter 2 Installation 2 1 This chapter provides specific procedures for installing the Magnum DX40 preparing for installation and uninstalling the device Preparing for Installation The DX40 is designed to be installed on a DIN rail system or on a panel 2 1 1 Tools Regardless of which mounting system you are using the only tools you will need are screwdrivers a small slotted screwdriver for the power connector and a medium slotted screwdriver for wall mounting and the grounding screw The 6 32 pan head grounding screw will accept both phillips head and slotted screwdrivers The instructions in this manual cover only the physical installation System configuration is handled through a web based interface and is described in the Magnum Network Software DX Administrator s Guide 2 1 2 Site Suitability Be sure that your installation site meets the following criteria Conforms with the temperature and humidity ranges detailed in Table 1 2 Can meet the power requirements detailed in Table 1 5 Will remain stable after the addition of the 3 5 lb DX40 Permits at least two inches of space between the DX40 and any other heat producing device DX40 Serial Device Router Installation Guide CHAPTER 2 nstallation Preparing for Installation 2 1 3 Wiring and Grounding Guidelines The DX40 requires several different types of connectors cables and wires Requirements and recommendations are listed below
24. ed to the chassis 2 3 1 1 Mounting on a Panel Each bracket for mounting on a panel is attached with two screws to the rear surface of the DX40 Figure 2 2 illustrates the DX40 with panel mounting brackets in place EE e e lo 625in 6 6680m l 6 15in eee G n CI gt 625in 6 668cm Oo e 2 s l Y EE r 0 51in 1 3cm 1 3cm Figure 2 2 DX40 configured for Panel Mounting DX40 Serial Device Router Installation Guide 13 CHAPTER 2 nstallation Installation of the DX40 Unit 2 3 1 2 Mounting in a DIN Rail System The DIN rail bracket is attached with rivets to the narrow surface of the DX40 opposite the LED display The bracket attaches to the DIN rail by means of a pair of stationary prongs near the top of the bracket and a single spring loaded prong the release mechanism toward the bottom of the bracket e PWR E1 E2 S1 O S2 O 5 56in 14 120m __2 47in gt 6 27cm Figure 2 3 DX40 configured for DIN Rail Mounting To fasten the DX40 into a DIN rail system begin by slipping the upper pair of prongs over the top of the rail Then while depressing the spring loaded release mechanism as illustrated in Figure 2 4 press the DX40 flush against the DIN rail and remove the screwdriver to allow the release mechanism to close Check to make sure that the top and bottom prongs on the bracket are securely attached to the DIN rail
25. he Magnum DX40 provides connectivity to asynchronous and Ethernet traffic through two programmable serial ports and two Ethernet ports for Fiber optic and optionally copper line connections 1 2 Configuration The following sections describe the features and requirements of the DX40 1 2 1 Connectivity Depending on the DX40 Model ordered the DX40 is equipped with e 2 Ethernet ports either 2 100FX multi single mode SFP or One 100FX multi single mode SFP and one 10 100 BaseT RJ45 e 2 serial programmable RS232 485 ports These ports are all located on the bottom of the device along with the MAC address as illustrated in Figure 1 1 This DX40 is configured with one Serial ports 100FX multi single mode port and one 10 100 BaseT RJ45 FRIE HE 0020610 7 A Figure 1 1 Bottom View DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Configuration 1 2 2 Power and Ground The DX40 can be ordered with a high 90 250 VAC or VDC or low 24 48 VDC voltage power supply The connection point for the power supply is located at the top of the chassis The top surface also contains the primary ground stud and labels including serial number model number and power specifications as illustrated in Figure 1 2 For detailed power specifications see Table 1 5 o x lt gt 2 I O p9r9 9490 HE ON 2148S position Terminal Block Power Connection Ground Connection Figure 1 2 Top View 1 2 3 Indicat
26. iber optic media take the following precautions Do not strike the fiber cable with tools Do not pinch crimp or compress the jacketing of the optical cable Do not use less than the minimum bend radius of 3 inches 7 62 cm when routing or coiling cables 2 1 6 External Connections You can speed up the installation of the DX40 by having the following equipment and information on hand before beginning A supply of cables and connectors of the required types IP addresses for new devices and any existing devices you will be connecting to Your notes on naming conventions and end point information DX40 Serial Device Router Installation Guide 11 CHAPTER 2 Installation Unpacking 2 2 Unpacking Unpack and inspect the DX40 The DX40 is shipped with the following items in the box DX40 unit Appropriate mounting brackets for DIN rail applications the DIN mounting bracket is permanently attached with rivets for panel mounting two brackets are attached with screws Document CD ROM Optionally Ethernet cable RJ45 terminations 10 long Optionally two fiber optic SFPs Be sure that all the equipment you have ordered is included in the shipment Remove the unit from the styrofoam end caps and inspect the DX40 chassis for dents or other shipping related damage Report any damage immediately to GarrettCom Utility Networks customer support and DO NOT INSTALL the unit 2 2 1 Attaching Optional Ethernet Fiber Optic SFPs
27. ing any fiber optic connectors and ports The following sections detail disconnecting all connections to the chassis removing the chassis cleaning optical devices and packing the DX40 for return to the manufacturer If it is still possible to connect a terminal to the malfunctioning DX40 and retrieve any configuration data from the device do so prior to removing power 2 4 1 Removing the DX40 Removing the DX40 entails disconnecting the network cabling disconnecting the power lines and ground lines and removing the chassis from the rack or other installation location The unit can then be packed for shipment to the manufacturer DX40 Serial Device Router Installation Guide 19 CHAPTER 2 Installation Maintenance 2 4 1 1 Disconnecting Network Cables The sequence for removal of the serial and Ethernet cables is not important but it is important to note that there are active devices connected to each end of the cable 1 Remove all of the Async DB9 connectors from the serial ports by unscrewing the two captive screws on each cable and pulling the connector off the port Label the connector with the port number if the cable is to be reconnected at some later time 2 Remove the Ethernet RJ45 connectors from the Ethernet ports by pressing on the clip on the underside of the modular connector and pulling the connector straight out Label the connector with the port number if the cable is to be reconnected at some later time
28. ne or port even if the device is powered down As a reminder whenever this manual calls for the handling of fiber optic lines those instructions will be accompanied by a Laser Warning as follows produce invisible light that may do serious eye damage Always assume that fiber optic cables or LASER WARNING DO NOT LOOK INTO A FIBER OPTIC CABLE OR PORT These can A ports are actively radiating light energy 2 1 5 Fiber Optic Handling Contamination from dust dirt oils from the hands and other sources can impede the transmission and reception of optical signals through the optical fibers When handling the optical connectors and fiber cables follow these precautions to minimize the contamination of the connectors and ports Cover optical connectors and ports with dust caps when they are not in use Do not touch fiber tips or the interior of optical ports when handling fiber cables and connectors Clean fiber optic connectors as described in Section 2 4 2 1 Cleaning Connectors prior to making any optical connection Clean optical ports as described in Section 2 4 2 2 Cleaning Optical Ports if contaminants or degraded performance are noted on the interface Fiber optic connectors should be cleaned after each use and optical ports should be cleaned if you notice contamination or degraded performance Fiber optic cables and connectors are fragile and can be easily broken through rough handling When handling f
29. o Satelitales ed 11 2 1 5 Fiber Optic Handling a ira tai tii 249 11 2 1 6 External CONNECTIONS iii A AAA ev aL ae 11 2 2 UNA e a ta 12 2 2 1 Attaching Optional Ethernet Fiber Optic SFPS us 12 23 Installation of the DX40 Unit sise 13 223A MOUNDO iaaa a Ea EA atdet ka dine ol fia 13 2 3 1 1 Mounting on a Panel iii 13 2 3 1 2 Mounting in a DIN Rail System erenrrnnnnnvnnnonrrnnnnnrnnnrrrnnnnnrnnnenrrnsnnrrnnnenrenrnrrnntennne 14 2 3 2 Connecting Facility Power sisi 15 2 3 2 1 Making the Ground and Power Connections 0 c ccecceeeeeeeeeeeeeeeeeeeeeeeeseaeeteneees 15 DX40 Serial Device Router Installation Guide vil CONTENTS 2 3 3 Connecting Network Cables sise 18 2 3 3 1 Connecting Serial Cables us 18 2 3 3 2 Connecting Ethernet Copper Cables rrrnrnnrnnrnnnnnnvnnnnrrvnnnnrnnrnrrennnnrnnnrnrrenrnnrenennne 18 2 3 3 3 Connecting Fiber Ethernet Cables mrsrnnrnrrrnannnvnnnnrrrnnnnrnnrrrrennnnrnnnrnnrenrnnnenennnne 19 2A Maintenance sus mast akk ein i Maas tdi eel a ie Ried stars sd 19 2 41 Removing the DX40 coccion teehee 19 2 4 1 1 Disconnecting Network Cables ocomcccinnnncnnncccnncccncnnccccononnnnono conan nn nann nc conan cnnnnn cnn 20 2 4 1 2 Disconnecting Power and Ground Lines eceeeceeeceeeeeeeeeeceeeeeeaeeesecaeeeseneeeeaas 20 2 4 1 3 Packing the DX40 for Shipment oooconcccncccnnncccnonoccccnnnnnnnonnnnnn nc conan cnn cc rancia 20 2 4 2 Cleaning Fiber Optic Devices sisi 21 2 4 2
30. ors The operational status of the ports of the DX40 is indicated by a bank of LEDs on the beveled corner of the chassis visible from the front and the side as illustrated in Figure 1 3 DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Configuration Activity LEDs Ethernet Ports Serial Ports Figure 1 3 Side View 1 2 4 Mounting Options There are two mounting options for the DX40 Panel mount see Section 2 3 1 1 DIN rail mount see Section 2 3 1 2 Each of these options requires specific accessory hardware A DX40 intended for panel mounting is delivered with a pair of panel mounting brackets that fasten to screw holes in the DX40 as illustrated in Figure 2 2 A DX40 intended for DIN rail mounting is delivered with a DIN rail mounting bracket permanently attached DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Specifications 1 3 Specifications The following sections provide detailed information about the physical electronic and industrial specifications of the DX40 1 3 1 Physical The physical dimensions and weight of the DX40 are defined in Table 1 1 Table 1 1 Physical Specifications Height e Chassis only 5 125 inches 13cm e Chassis top and bottom connectors 6 125 inches 16 56cm Width 5 125 inches 13cm Depth 2 125 inches 5 4cm Weight 3 5 lbs 1 5 kg 1 3 2 Environmental The environmental specifications of
31. re for purchaser the right to continue using equipment b modify said equipment to render it non infringing c replace said equipment with non infringing equipment or d refund the purchase price less depreciation and transportation and installation costs of said equipment GarrettCom will not be responsible for any compromise or settlement made without its written consent The foregoing states the entire liability of GarrettCom for patent infringement and in no event shall GarrettCom be liable if the infringement charge is based on the use of GarrettCom equipment for a purpose other than that for which it was sold by GarrettCom As to any equipment furnished by GarrettCom to purchaser and manufactured in accordance with designs proposed by purchaser purchaser shall indemnify GarrettCom against any award made against GarrettCom for patent trademark or copyright infringement RETURN OF EQUIPMENT No equipment may be returned without purchaser first obtaining GarrettCom s written Return Material Authorization RMA An RMA can be obtained by contacting Sales at 978 688 8807 Equipment accepted for credit not involving a GarrettCom error shall be subject to all the terms of the original purchase contract and to a service charge Returned equipment must be of current manufacture unused and in reasonable condition securely packed to reach GarrettCom without damage shipped F O B GarrettCom facility with transportation charges paid and labeled
32. rformance persists perform the following additional steps 4 Remove the fiber optic connector and place a dust cap on the end 5 Using a small head lint free swab gently wipe out the optical port Repeat steps 2 and 3 DX40 Serial Device Router Installation Guide 22
33. s indicated by a bank of LEDs on the beveled corner of the chassis visible from the front and the side as illustrated in Figure 1 3 NOTE All copper I O connections must be made with shielded cables and connectors Indicators Table 1 7 Indicators LED Name Condition Indication S1 S2 Green Port is connected to an active serial device aenal Ports Off Port is down Flashing Data is passing through the port E1 E2 Green Port is connected to an active Ethernet device Erharmet Ports Off Port is down Flashing Data is passing through the port Power Green Normal functioning Off Power not connected Yellow Power on but diagnostics not yet run or diagnostics failed Alternating Yellow Diagnostics in progress and Green DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Pinouts 1 4 Pinouts The following subsections describe the pinouts of the connectors used with the DX40 1 4 1 RJ45 Table 1 8 defines the pinout of the RJ45 connector used with the DX40 RJ45 connectors can be used on one of the Ethernet ports for 10 100 BaseT connections to copper Ethernet capable devices Table 1 8 RJ45 Pinout Pin Signal TX Tx Rx melet Pin8 J Pin1 not used Rx E2 not used CO N aj A N not used 1 4 2 SFP Table 1 9 defines the pinout of the SFP connector used with the DX40 S
34. y EN61000 4 3 RF EN61000 4 16 CCM EN61000 4 4 EFT EN61000 4 17 Ripple EN61000 4 5 SURGE EN61000 4 29 VDI Safety UL60950 EN60950 1 3 5 The power requirements of the DX40 are defined in Table 1 5 Power Requirements Table 1 5 Power Requirements High Voltage AC DC Low Voltage DC Voltage Input Range 90 250 VAC VDC 24 48 VDC Max Power Watts 18 18 Typical Power Watts 6 6 Max Amperage Amps 0 2 0 75 DX40 Serial Device Router Installation Guide CHAPTER 1 Overview Specifications 1 3 6 Ports and External Connectors The ports and external connectors of the DX40 are defined in Table 1 6 Table 1 6 Ports and External Connectors Port Name Connector Description Ethernet E1 and E2 LC or 2 100FX multi single mode small format pluggables SFP port for fiber optic Ethernet capable devices or Networks or one 100FX SFP port and one 10 100 LC RJ45 Mbps Ethernet port for connection to copper Ethernet capable devices Serial S1 and S2 DB9 female Connection to serial async devices Configurable to 300 600 1200 2400 4800 9600 and 19 2 28 8 33 6 38 4 57 6 115 2 230 4 Kbps Power Connection Terminal block Non polarized power input Screw Facility ground connection point Facility Ground Point ne 1 3 7 The status indicators of the DX40 are described in Table 1 7 The operational status of the ports of the DX40 i
35. y s option This warranty shall not apply to a equipment not manufactured by GarrettCom b equipment which shall have been repaired or altered by anyone other than GarrettCom c equipment which shall have been subjected to negligence accident or damage by circumstances beyond GarrettCom control or to improper operation maintenance or storage or to other than normal use or service With respect to equipment sold but not manufactured by GarrettCom the warranty obligation of GarrettCom shall in all aspects conform and be limited to the warranty actually extended to GarrettCom by its supplier The foregoing warranties do not cover reimbursement for labor transportation removal installation or other expenses that may be incurred in connection with repair or replacement THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES EXCEPT WARRANTIES OF TITLE INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE LIMITATION OF LIABILITY Anything to the contrary herein contained notwithstanding GarrettCom ITS CONTRACTORS AND SUPPLIERS OF ANY TIER SHALL NOT BE LIABLE IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER The remedies of the purchaser set forth herein are exclusive where so stated and the total cumulative liability of GarrettCom its contractors
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