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Garland Regal Series User's Manual

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4. U S Range INSTALLATION AND OPERATION MANUAL REGAL SERIES HOT PLATES FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED N THE COMMONVVEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER APPROVAL NUMBER G 1 07 05 28 For Your Safety Postin a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its serial number defaced obliterated or removed or
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6. WARNING If gas odors are detected the gas supply must be turned OFF at the main shut off valve and the local gas company or authorized service agency contacted for service General Cleaning Any piece of equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception Your U S Range hot plate must be kept clean during the working day and thoroughly cleaned at the end of each day Daily Check the drip pan frequently Wipe up spills as they occur and drain the pan as necessary during the day At the end of each day lift off the burner grates burner heads and venturis and wash in hot soapy water then re assemble Grates lift directly up burners slide to the rear to clear the burner valve and orifice then lift up and out Part 1382698 02 26 08 9 Repeat steps 6 through 8 to light all remaining pilots If only one pilot has gone out it is not necessary to follow the entire procedure outlined above Merely apply a lighted match or taper to the pilot until it lights then adjust the pilot valve If the pilot will not light close the adjustment valve completely do not use that burner and call for service NOTE It may be necessary to re light the pilots several times until the new lines are purged of any trapped air and constant gas flow is attained Final Preparation New units are wiped clean with solvent at the factory to remove any visible signs of dir
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11. ordering instructions Prior to connecting the regulator check the incoming line pressure as these regulators can withstand a maximum pressure of 1 2 psi 14 VVC If the Line pressure is beyond this limit a step dovvn regulator will be required Double check the arrovv forged onto the bottom of the regulator body vvhich shovvs gas flovv directions it should point downstream to the appliance The red air vent cap is part of the regulator and should not be removed unless local codes require external venting Regulators can be adjusted in the field but it is recommended that they not be tampered with unless that part is knovvn to be out of adiustment or serious pressure fluctuations are found to exist and can be solved no other way Any adjustments to regulators must be made by qualifled service personnel with proper test equipment WARNING Do not connect the regulator inside the unit s body or directly on top of the hot plate as temperatures are high enough in these areas to destroy the regulator Failure to install a pressure regulator vvill void the equipment vvarrantyl Rigid Connections Double check any installer supplied intake pipes visually and clear any dirt particles threading chips or other foreign matter before installing in a service line Those particles will clog orifices when gas pressure is applied WARNING All connections must be sealed with a joint compound suitable for LP gas and all connections must be
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13. 200008 ze venu RHPA 848A amp RHPR 48 46 160000BTU 140 000 BTU Operating pressure is 5 VVC for Natural Gas and 10 VVC for LP Gas INTRODUCTION U S Range manufactures the Regal Hot Plate in widths ranging from tvvo feet to five feet and either one or tvvo burners deep to be used as free standing counter units All units are shipped completely assembled with the pressure regulator and adjustable legs packed on the drip pan The burners are tied to their hangers to prevent vibration damage All units are inspected at the factory prior to shipment Like any fine precision built piece of equipment your appliance should be given regular care and maintenance Periodic inspections by your dealer or a qualifled service agency are recommended Uncrating After uncrating immediately check the equipment for visible signs of shipping damage If such damage has occurred do not refuse shipment but contact the shipper and file the appropriate freight claims Page 4 Rating Plate The rating plate is attached to the hot plate s end frame It can be viewed by tilting the unit and looking underneath A flashlight may be necessary When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts be sure to refer to the particular unit by the correct model number including the prefix and suffix letters and numbers and the warranty serial number
14. HECK FOR LEAKS Putting open flame beside a new connection is not only dangerous but will often miss small leaks that a soapy solution would find All U S Range appliances are adjusted and tested before leaving the factory effectively matching them to sea level conditions Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions low gas pressure differences in altitude variations in gas characteristics to correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer installer and or dealer and are not covered by the U S Range warranty Part 1382698 02 26 08 INITIAL OPERATION Initial Pilot Light Initial pilot light is in the following sequence 1 Turn the manual shut off valve on the incoming service line OFF 2 Turn all burner valves OFF 3 Close all pilot adiusting screvvs clockvvise turn all the vvay in 4 Wait for any accumulated gas to disperse 5 Open the manual shut off valve 6 Apply a lighted match or taper to a pilot burner and open that pilot s adjustment screw gradually until the pilot lights 7 Adjust the pilot flame for the desired characteristics 8 Turn ON that main burner and watch to make sure it lights from the pilot then turn the burner OFF CLEANING AND MAINTENANCE
15. The rating plate aff xed to the unit contains this information Other information on this plate is the BTU hr input to the burners outlet gas pressure in inches WC and whether orificed for natural or propane gas WARNING AII U S Range Hot Plates must be connected only to the type of gas identified on the rating plate Installation must be in accordance with ANSI 283 11 latest edition of the American national Standards Institute Inc Part 1382698 02 26 08 INSTALLATION Clearances The appliance area must be kept free and clear of all combustibles These units are design certified for the following installations 1 Intended for other than household use 2 For use in non combustible locations only 3 For use with 4 minimum legs Type of Construction Minimum Clearance Combustible Non Combustible Rear 3 76mm Sides 6 152mm Positioning and Setup The hot plate should be placed on a solid level countertop with ample space to combustible surfaces as defined under CLEARANCES The unit should be leveled with a carpenter s spirit level from front to back and side to side Each leg features an adjustable foot which can be screwed in or out to facilitate leveling Air Supply and Ventilation The area around the appliance must be kept clear to avoid any obstruction to the flow of combustion and ventilation air as well as for ease of maintenance and service Means must be provided for any c
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20. ommercial heavy duty cooking appliance to exhaust combustion waste products to the outside of the building Usual practice is to place the unit under an exhaust hood the minimum should be an exhaust fan mounted above the unit Filters and drip troughs should be part of any industrial hood but consult local codes before construction and installing a hood Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in the room and or cause air drafts either of which can interfere with pilot or burner performance and be hard to diagnose Air movement should be checked during installation if pilot burner outage problems persist make up air openings or baffles may have to be provided in the room Part 1382698 02 26 08 Gas Supply 1 Installation of the equipment should be made bya licensed plumber 2 Agas shut off valve must be installed in the gas supply line ahead or the appliance for safety and for ease of future service 3 A gas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas line Failure to install a regulator will void the equipment warranty NOTE The gas supply service line must be the same size or greater than the inlet line of the appliance U S Range Hot Plates use a 3 4 NPT inlet Sealant on all pipe joints must be resistive to LP gas Statutory Regulations Safe and satisfactory operation of your equipment depend
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22. s Page 2 Part 1382698 02 26 08 TABLE OF CONTENTS IMPORTANTINFORMATION 2 SPECIFICATIONS tranche bada bn b bs 4 INTRODUCTION ya baths aa B xas 4 Klee eebe egen eg eer ege eg A Rating d EE A INSTALLATION ee ee GE l b 5 CL a o o asqa E 5 Positioningiana b b w apu Say daa 5 Air Supply and 5 7 7777 7 ERTER ERS 5 Statutory Renette ed See Ae 5 Manual Shut Off Valve 5 Pressure Regulator is Ee sa a ee aska 5 l iol p roy S 7 6 Flexible Couplings amp Connectors 6 D EE 6 Testing and Adjustments 6 INITIAL OPERATION EE reg 7 ele RT BEER 7 Final Pre eH Ee y 7 CLEANING AND MAINTENANCE 7 Generale e e E 7 Cleaning Stainless Steel 7 SERVICE AND PARTS 8 Part 1382698 02 26 08 Page 3 SPECIFICATIONS NATURAL GAS LP GAS MODEL NUMBER RHPA 1112A 46 20000BTU 17 500 BTU RHPA 212A amp RHPR 12 46 40000BTU 35 000 BTU ens 4 ss sam wem s Jam ze 70000BTU a somu 36 70000BTU pennen a 1
23. s to a great extent on its proper installation Installation must conform to local codes or in the absence of local codes with the National Fuel code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Manual Shut Off Valve This installer supplied valve must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency Pressure Regulator All heavy duty commercial cooking equipment must have a pressure regulator in the incoming service line for safe and efficient operation since service pressure may fluctuate with local demand The manual shut off valve is normally supplied by the installer but pressure regulators are shipped from U S Range with every hot plate Page 5 INSTALLATION Continued Regulators are pre set at the factory for 5 WC natural gas or 10 VVC propane according to the customer s
24. s3 ulqol s p neauued suep 5 s l Jed s p oe A n d UO 266 ap n llo l suep ANUS 3s sn lll A nbeu anod ap sIA un s nn s p 1ie1uoduio2 awaysks l IS aan Ja 266 l 14 ADO 410AE Saude juawaljanuew s uun e n 3uo 4A p Sal lue1suo5 uuuue g s sn I A ap s dinb 1405 sin lniq s l snoL l nueyi sn lll A ag PUY Ey ns uns jlasedde ap si1tu ui 52e d p say YW inod snaaid JUaAIOP SUaXOW s p sayajnol dinb lqisnqulo uou dens un ins e su n 1lop il redde 15 snid aq 59110945 140 05 s 1edde p U AN d SUBAOU s NO slu uu 5e duu s l 1 Jl 1edde siyu ui 52e d p s Ja inod x uuo u 1ne n1 es no apides 1u ulj u5ue1q p m sodsip 1n p uuo al s sin sues il redde l ap juawade dap l sayu anod nA 1d esas m sodsip UN 1 69 VS LELEZ ISNV Zeb l inod apides 1u uu ub5ue1iq p L smisodsiq s inod uuou 2 apides 1u ul ubueuq p ap yi sodsip un 3 919 VS 69 1 Z ISNV s liqouu sil redde inod san uuo ANOd uuou L e 1u uu ululoJuo52 1 2 un LJ S uonpj e1su S m ynol ap dinb un apides 1u ui u5ue1iq p sinisodsip s p no s ldnos spio22e1 SAP 2 AP
25. t oil grease etc remaining from the manufacturing process They should be washed with hot soapy water to remove any solvent or oil residue or installation dust or debris before using for food preparation Remove the drip pan and wash thoroughly Clean the counter surface under and around the hot plate Periodic Your U S Range hot plate should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Cleaning Stainless Steel All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day Do not use steel wool abrasive cloths cleansers or powders If it is necessary to scrape stainless steel to remove encrusted materials soak the encrusted area with wet cloths to loosen the material then use a wood or nylon scraper Do not use a metal knife spatula or any other metal tools to scrape stainless steel Scratches are almost impossible to remove Page 7 SERVICE AND PARTS Installation maintenance and repairs should be performed by your local authorized U S Range service agency listed in your information manual pamphlet Page 8 Part 1382698 02 26 08 80 92 20 869Z8EL oU Bald R s qissoduui nbs id 1405 s in e1u s ajqepApox Ja19e 1944216 inod nbil e1 uu ihno nne umne tu e uu Ua n1eds ap tu ne lno2 ap sed z siln
26. tested with a soapy solution before lighting any pilots Page 6 Flexible Couplings amp Connectors If the unit is to be installed with flexible couplings and or quick disconnect fittings for an appliance equipped with casters the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 and adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement and the location s where the restraining means may be attached to the appliance shall be specified Further if the unit is to be installed on a non combustible surface that is equipped with casters means must be provided to limit the movement of the unit on this surface Manual Pilot Valve All burners are equipped with constant burning pilots These should be manually lighted immediately after the gas is turned on and the system is checked for leaks An adjustment screw for each pilot is located on the gas manifold and can be accessed through openings in the valve panel between the valve knobs Testing and Adjustments Check all gas connections for leaks using a soapy solution before lighting any pilots DO NOT USE OPEN FLAME TO C
27. uo el ap inl e in dns n uu elp un p j uueip uu ui np n HOP Zeb ap SUNPUOD 21 Juawadinbs ap alueseb ej nuue in 1e n6 1 ap aduasqe aynoL zeb ap 1inpuo2 ins JaydUeIG al ap Lupp lasedde ans e1sul n WOp 266 np uolssaid ap un 2 u n nu 1 1I I2eJ anod ja 1lin2 s ej inod i 1edde zuene uonelu uul e p EI ins e su n 1iop zeb 2 01 4 Z lD2u 2l JalIquiojd un Jed n 1u uui dinb ap uonelesuyq L zep ug uone u uuy adaid suep sin l 52 lJ p no s p AIOp UO nb qissod 15 2u sisi d sin lniq S sn lll A s ul lqo4d s l IS UOUEIEISUU sio UH A 1u uu Anouu q nbnsoubeip g s ji5uJip S Sn H A s p Sin lniq s p s 32ueuuoJi d s l 294e 1u An d Inb pp sjueino2 s p ld ej supp PIA 1969 un Jasned 1u An d ul 1s S l DO nou ej suep sjuessind uonoe41 x p sin le lu A s q 80 92 20 869Z8EL oU 2 ld apoy aun 5 2 JUCA xne2o s poo s l J3 NSUOD Z A P SNOA sigui 3u uui no3 p BIYIO P S Y 1op ll i3snpui nou lnol 1lueuidse ayoy un no puoJe
28. which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES 185 East South Street Freeland Pennsylvania 18224 CANADA Phone 570 636 1000 Phone 905 624 0260 Fax 570 636 3903 Fax 905 624 5669 Part 1382698 02 26 08 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 Enodis UK LTD Svvallovvfteld Way Hayes Middlesex UB3 1DQ ENGLAND Telephone 081 561 0433 Fax 081 848 0041 2005 Garland Commercial Industries Inc IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm Keep appliance area free and clear of combustible

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