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Frymaster FTB-350A User's Manual

1. Leave 2 PRESSURE SOLENOID to OPEN Press the right f arrow Leave 00 at 3 TIME Press the right B arrow Leave 1 ALARM TIME at 00 Press the right f arrow Leave AFTER COOKING to COOL Press the right gt arrow S Leave FILTER LOCKOUT to Press the right f arrow t Leave QUANTITY to NO Press the right BD arrow u Leave HEAD COUNT to 0 Press the right b arrow v Leave INSTANT ON to Press the right f arrow w Press check y button at EXIT x Press the SCAN button two times to OFF Press controller ON OFF switch to ON set point 340 F 171 C Press the product button programmed in step 2 to start a cook The PRESSURE SOLENOID indicator 5 illuminates After 30 seconds the pressure SOLENOID indicator 5 turns off 6 Press the product button with blinking LED when DONE is displayed 7 Controller test is now complete gt F3000 TEST PROCEDURE FOR HENNY PENNY PRESSURE FRYERS HP690 Ensure the controller is set to HENNY PENNY 690 390 FULL using code 7628 in tech mode Press and hold the check button until PRODUCT SETUP is displayed Press the right arrow to tech mode Enter 7628 Set LOCALE to NON CE Press the right arrow Set system type to HENNY PENNY Press the right arrow Set ENERGY to GAS Press the right arrow Set TYPE to HP690 390 FULL Press the right arrow Set FRESH OIL to NONE Press the right arrow Set WASTE OIL to NONE Press the right arrow Press the check button at
2. EST ALARM FUNCTION 2 3 4 oo Turn on FTB 350A POWER switch 10 oet FTB 350A PROBE switch 7 to 168 C 335 F Set HP 690 ALARM switch 12 ON After approximately one minute controller displays HEATING FAILURE CHECK HI LIMIT DRAIN VALVE VACUUM SWITCH BLOWER MOTOR with alarm sounding Set HP 690 ALARM switch 12 OFF Controller resumes normal operation TEST PRESSURE SOLENOID ACTIVATION oee page 8 for instructions to test solenoid activation TEST STRATIFY FUNCTION 1 2 3 Turn on FTB 350A POWER switch 10 set point 340 F 171 C Set FTB 350A PROBE switch 7 to variable Set HP 690 ALARM switch 12 ON a RELAY POWER indicator 3 illuminates b Rotate VARIABLE knob 9 slowly clockwise until controller indicates DROP c Press Temperature button on controller Controller should indicate a temperature from one 1 to 4 degrees set point 340 F 171 C otart a cook on the controller At the end of the cook DONE press the product button Let the controller set idle for 30 minutes At the end of 30 minutes the STRATIFY indicator 1 will illuminate for approximately 15 seconds Controller test is now complete 11 F3000 TEST PROCEDURE FOR PITCO FRYERS 18VVKS FULL SG18 FULL SSH75 FULL SG6H FULL 14WKS FULL 7WKS FULL 7 2WKS SPLIT E18WKS FULL SE18 17 KW FULL and SE 22KW FULL Ensure the controller is set to PITCO using code 7628 tech mode With the Con
3. EXIT A INITIAL TEST SET UP 1 Set up FTB 350A as follows Set POWER switch 10 to OFF o Set PROBE switch 7 to Variable Connect 120 24V transformer to 120VAC outlet or 240 24V transformer to 240VAC outlet t controller up as follows Set POWER switch to OFF Connect FTB 350A 16 pin connector to rear of controller Plug 4 pin drain switch into connector Switch the HP690 POWER switch 11 to ON Switch the HP690 ALARM switch 12 to OFF t FTB 350A POWER switch 10 to ON Program the set point to 340 F 171 C NO U 2 0 0 0 W w 0 TEST POWER TO FRYER INTERFACE BOARD 1 Switch the HP690 POWER switch 11 to ON 2 RELAY POWER indicator 3 should illuminate 3 Turn power off switching the HP690 POWER switch 11 to OFF C TEST MELT CYCLE FUNCTION 1 Switch the HP690 POWER switch 11 to ON 2 Set FTB 350A PROBE switch 7 to 3 C 37 F a RELAY POWER indicator 3 illuminates b HEAT indicator 4 should cycle on and off MLT CYCL is displayed on the controllers alternating with setpoint on the left and actual temperature on the right 3 Set FTB 350A PROBE switch 7 to 97 C 206 F a HEAT indicator 4 should illuminate continuously b Setpoint is displayed on the left and actual temperature on the right NOTE Only RIGHT HEAT indicator 4 will function and only VARIABLE knob 9 will function 4 Turn power off by switching the HP690 POWER switch 11 to OFF D TEST C
4. ONTROLLING FUNCTION 1 Switch the HP690 POWER switch 11 to ON set point 340 F 171 C 2 Set FTB 350A PROBE switch 7 to VARIABLE a RELAY POWER indicator 3 illuminates b Rotate VARIABLE knob 9 counterclockwise until controller indicates a temperature c Rotate VARIABLE knob 9 slowly clockwise until controller indicates DROP d Press Temperature button on controller Controller should indicate a temperature from one 1 to 4 degrees set point 340 F 171 C If not rotate the VARIABLE knob 9 counterclockwise very slowly until HEAT indicator 4 cycles ON DROP band is 338 F 170 C 344 F 1 7390 e HEAT indicator 4 should now cycle ON and OFF very slowly E TEST CONTROLLER HIGH LIMIT 1 Switch the HP690 POWER switch 11 to ON 2 Set FTB 350A PROBE switch 7 to 414 F 212 C a RELAY POWER indicator 3 illuminates b Controller displays HOT HI 1 alternating with the temperature and the alarm sounding c RELAY POWER indicator 3 is no longer illuminated d Turn off FTB 350A POWER switch 10 10 TEST PROBE FAILURE MALFUNCTION 1 2 Turn on FTB 350A POWER switch 10 Set FTB 350A PROBE switch 7 to SHORT a RELAY POWER indicator 3 illuminates b Controller displays HIGH LIMIT FAILURE alternating with DISCONNECT POWER and the alarm sounding RELAY POWER indicator 3 is no longer illuminated d Turn off FTB 350A POWER switch 10 T
5. OPERATION MANUAL FTB 350A 24V TEST BOX LEFT RIGHT gt HEAT RELAY HEAT PRESSURE POWER SOLENOID gt Frymaster 8 335 43 C 289 F 08 C 209 F m 7 2 F 1 C F TBSBOA NOTE TEMPERATURES MAY VARY Frymaster Frymaster L L C 8700 Line Avenue Shreveport LA 71106 TEL 318 865 1711 FAX 318 868 5987 24 Hour Service Hotline 1 800 551 8633 APRIL 11 8196797 TABLE OF CONTENTS INTRODUCTION INTRODUCTION The FTB 350A Test Box is a tester designed to test the F3000 Frymaster cooking controller for correct operating and controlling functions WARNING This test box should not be hooked up to 12V controllers PARTS ORDERING Parts orders must be placed directly with your local Factory Authorized Servicer If you do not have a Factory Authorized Servicer list please contact Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 To speed up your order the following information is required Model Number Part Number Quantity Required NOTE RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE ADDITIONAL COPIES MAY BE OBTAINED FROM YOUR FACTORY AUTHORIZED SERVICER m TEMPERATURES MAY VARY 2 1 r hal en eres L LIST Part Number Number 00 Kit FTB350A 120V 24V 000 Test Box Includes cable 826 2978 transformer assembly 1 108 3342 Test Box FTB 350A 120V 24V Domesti
6. c 108 3345 Transformer Assembly 120V 24V Domestic 807 5285 Cable Assembly F3000 Cable ON Qn HP 690 POWER OFF HEAT 2 6 M3 C 289 F 98 C 209 F 80 C T 6 F NOTE TEMPERATURES MAY VARY 2 F 1 C ON us OFF HP 690 ALARM TOP RELAY 3hO POWER RIGHT p HEAT PRESSURE 400 SOLENOID 1 168 C 335 F M3 C 280 F 98 209 80 C 176 F gi JE OFF R 5 gt CONTROL PANEL 1 Stratify Indicator On during stratify on HP fryers 2 Left Heat Indicator ON When Heating 3 Power On Indicator Power to Fryer Relays amp Controller 4 Right Heat Indicator ON When Heating 5 Pressure Solenoid Indicator On when pressure solenoid is activated on HP fryers 6 Left Probe Thermistor Switch Simulates Temperature r2 10 11 12 Right Probe Thermistor Switch Simulates Temperature Left Variable Control Right Variable Control ON OFF Switch Power To FTB 350A Test Unit HP690 Power Switch Power to FTB 350A Test Unit and controller when set to HP690 HP690 Alarm Switch Simulates Alarm Signal Input NOTE For power other than 120VAC 60Hz use 240V transformer F3000 TEST PROCEDURE FOR LEGACY FRYMASTER FRYERS KJ3 118G H55 MJ45 118E RE80 and FPRE114 117 Ensure the controller is set to LEGACY FRYMASTER using code 7628 in tech mode With the Controller display ng OFF press and hold the check button until PRODUCT SETUP s dis
7. ower to fryer interface board TEST MELT CYCLE FUNCTION See page 6 for instructions to test melt cycle function D TEST CONTROLLING FUNCTION See page 7 for instructions to test controlling function G TEST CONTROLLER HIGH LIMIT See page 7 for instructions to test controller high limit H TEST PROBE FAILURE MALFUNCTION See page 7 for instructions to test probe failure malfunction TEST PRESSURE SOLENOID ACTIVATION 1 Ensure controller is setto OFF 2 Set up a product opening and closing pressure solenoids a Press and hold the check button until PRODUCT SETUP is displayed b Press the check button c Enter 3228 d Select and press a button that is not illuminated Enter TEST as LONG NAME using the down arrow to scroll to next letter Press the right f arrow f Enter TEST as SHORT NAME using the down arrow to scroll to next letter Press the right f arrow g Ensure COOKING MODE is set to MULTIPLE SETPOINT If not press the down V arrow Press the right gt arrow h Enter 1 00 at 1 TIME Press the right f arrow i Leave 1 TEMPR at setpoint of 340 F 171 C Press the right gt arrow jj Leave 1 FLEX at 0 Press the right f arrow Set 1 PRESSURE SOLENOID to CLOSE Press the right gt arrow Enter 00 30 at 2 TIME Press the right gt arrow m Leave 2 TEMPR at setpoint of 340 F 171 C Press the right P arrow D Leave 2 FLEX at Press the right B arrow
8. played Press the right arrow to tech mode Enter 7628 Set LOCALE to NON CE Press the right arrow Set system type to LEGACY FRYMASTER Press the right arrow Set ENERGY to ELEC or GAS Press the right arrow Set TYPE to fryer type desired Press the right arrow Set FRESH OIL to NONE Press the right arrow Set WASTE OIL to NONE Press the right arrow Press the check button at EXIT A INITIAL TEST SET UP 1 Set up FTB 350A as follows Set POWER switch 10 to OFF b Set PROBE switches 6 amp 7 to Variable Connect 120 24V transformer to 120VAC outlet or 240 24V transformer to 240VAC outlet 2 Set controller up as follows Set POWER switch to OFF b Connect FTB 350A 16 pin connector to rear of controller 3 Set FTB 350A POWER switch 10 to ON a Program the controller set point to 340 F 171 C TEST POWER TO FRYER INTERFACE BOARD 1 Press controller ON OFF switch to ON 2 RELAY POWER indicator 3 should illuminate 3 Turn power off by pressing and holding the ON OFF switch on the controller for approximately three seconds NOTE Iftesting a split vat controller or dual vat controller complete previous step utilizing both controller power switches one ON at a time Both sides of these controllers can be tested at the same time C TEST MELT CYCLE FUNCTION 1 Press controller ON OFF switch to ON 2 Set FTB 350A PROBE switches 6 amp 7 to 3 C 37 F a RELAY POWER indicator 3 ill
9. troller display ng OFF press and hold the check button until PRODUCT SETUP s displayed Press the right arrow to tech mode Enter 7628 Set LOCALE to NON CE Press the right arrow Set system type to PITCO Press the right arrow Set ENERGY to ELEC or GAS Press the r ght arrow Set TYPE to fryer type desired Press the right arrow Set FRESH OIL to NONE Press the right arrow Set WASTE OIL to NONE Press the right arrow Press the check button at EXIT A INITIAL TEST SET UP See page 6 for instructions to run initial test set up B TEST POWER TO FRYER INTERFACE BOARD see page 6 for instructions to test power to fryer interface board C TEST MELT CYCLE FUNCTION See page 6 for instructions to test melt cycle function D TEST CONTROLLING FUNCTION See page 7 for instructions to test controlling function E TEST CONTROLLER HIGH LIMIT See page 7 for instructions to test controller high limit F TEST PROBE FAILURE MALFUNCTION oee page for instructions to test probe failure malfunction Controller test is now complete 12 THIS PAGE INTENTIONALLY LEFT BLANK Frymaster anito WOC Frymaster L L C Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6797 PRINTED IN THE UNITED STATES 1 800 551 8633 APRIL 11
10. uminates b HEAT indicators 2 amp 4 should cycle on and off MLT CYCL is displayed on the controllers alternating with setpoint on the left and actual temperature on the right 3 Set FTB 350A PROBE switches 6 amp 7 to 97 C 206 F a HEAT indicators 2 amp 4 should illuminate continuously b Setpoint is displayed on the left and actual temperature on the right NOTE On a full vat controller only RIGHT HEAT indicator 4 will function and only VARIABLE knob 9 will function 4 Turn power off by pressing and holding the ON OFF switch on the controller D TEST CONTROLLING FUNCTION 1 2 Press controller ON OFF switch to ON set point 340 F 171 C Set FTB 350A PROBE switches 6 amp 7 to VARIABLE RELAY POWER indicator 3 illuminates b Rotate VARIABLE knob 8 amp 9 counterclockwise until controller indicates a temperature c Rotate VARIABLE knob 8 amp 9 slowly clockwise until controller indicates DROP d Press Temperature button on controller Controller should indicate a temperature from one 1 to 4 degrees set point 340 F 171 C If not rotate the VARIABLE knobs 8 amp 9 counterclockwise very slowly until HEAT indicators 2 amp 4 cycles ON DROP band is 338 F 1 70 C 344 F 173 C e HEAT indicators 2 amp 4 should now cycle ON and OFF very slowly E TEST CONTROLLER HIGH LIMIT 1 2 Press controller ON OFF switch to ON Set FTB 350A PROBE s
11. witches 6 amp 7 to 414 F 212 C a RELAY POWER indicator 3 illuminates b Controller displays HOT HI 1 alternating with the temperature and the alarm sounding c RELAY POWER indicator 3 is no longer illuminated d Turn off FTB 350A POWER switch 10 F TEST PROBE FAILURE MALFUNCTION 1 2 Press controller ON OFF switch to ON Set FTB 350A PROBE switches 6 amp 7 to SHORT a RELAY POWER indicator 8 illuminates b Controller displays HIGH LIMIT FAILURE alternating with DISCONNECT POWER and the alarm sounding c RELAY POWER indicator 3 is no longer illuminated d Turn off FTB 350A POWER switch 10 e Controller test is now complete F3000 TEST PROCEDURE FOR HENNY PENNY PRESSURE FRYERS HP580 and HP590 Ensure the controller 15 set to HENNY PENNY 580 590 290 FULL using code 7628 tech mode Press and hold the check button until PRODUCT SETUP is displayed Press the right arrow to tech mode Enter 7628 Set LOCALE to NON CE Press the right arrovv Set system type to HENNY PENNY Press the right arrow Set ENERGY to ELEC Press the right arrow Set TYPE to HP580 590 Press the right arrow Set FRESH to NONE Press the right arrow Set WASTE OIL to NONE Press the right arrow Press the check button at EXIT INITIAL TEST SET UP See page 6 for instructions to run initial test set up B TEST POWER TO FRYER INTERFACE BOARD See page 6 for instructions to test p

Frymaster FTB-350A User's Manual

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