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Fisher & Paykel CG363MLDNGB1 Installation Guide
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1. Check that the power supply cable is NOT touching the CookSurface OPERATION Do all burners ignite both individually and in combination Are the flames consistent and appropriately sized Have you demonstrated the basic operation to the customer For replacement parts or if further help is needed concerning this appliance call Toll Free 1 888 9 FNP USA 1 888 936 7872 or write to Fisher amp Paykel Appliances Inc 5900 Skylab Road Huntington Beach CA 92647 USA or contact us through our web site www fisherpaykel com Installer s name Installer s signature Installation company Date of installation LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER www fisherpaykel com www fisherpaykel ca 599648C US CA 04 11
2. 500 x 50 mm or of an equivalent area If the 2 50 mm wide slot is not possible due to the width of the available toe recess increase the length of the slot so as to maintain an equivalent area of 100 in 250 cm An air intake grill is provided Ensure that the grill is not covered or obstructed D a view from below e For countertops thicker than 2 50 mm reverse the clamping brackets as shown Refit existing Refit existing screw to secure screw to secure into basepan N into basepan a ei Pa nd Fresh air from a Fresh air from a outside cabinetry outside cabinetry 2 50 mm Check under the regulator for correct orientation CHECK FOR GAS LEAKS AND TEST 4 H 0 NG Test operation by lighting all burners W B M AN M D IN 9 FINAL CHECKLIST TO BE COMPLETED BY THE INSTALLER Have you installed the clamping brackets Have you allowed for adequate air supply to the product Have you leak tested all connections Is the regulator set to the correct working pressure 4 HO NG Have you placed the supplied duplicate data plate on an adjacent surface Is the CookSurface grounded
3. CookSurface must have direct unrestricted ventilation to the room where the CookSurface is installed Do not ventilate the base area to an external area that can be at different air pressure to that of the burners You may ventilate from adjacent cupboards but ensure that the available air supply will not be restricted The ventilation area must be 20 x 2 500 x 50 mm or of an equivalent area If the 2 50 mm wide slot is not possible due to the width of the available toe recess increase the length of the slot so as to maintain an equivalent area of 100 in 250 cm An air intake grill is provided Ensure that the grill is not covered or obstructed e e 8 Q Clearance and cabinetry dimensions inches mm Q w O amp 9 3 Io A minimum clearance from left edge of product to nearest vertical surface 23 60 23 60 B minimum clearance from right edge of product to nearest vertical surface 3 80 3 80 minimum clearance from rear edge of product to C nearest combustible surface 1 4 32 Y2 13 nearest non combustible surface see CO less than 1 4 32 less than Y2 13 D minimum distance from front edge of counter to front edge of product 1 32 1 4 32 E minimum clearance from glass surface to combustible surface centered above the cooking surface 30 762 30 762 F maximum overall depth of overhead cabinetry 13 330 13 330 D minimum distance between overhead cabinets installed to either side of
4. depth of cutout corner radius of cutout distance from top of bench to centre of gas inlet on product distance from edge of chassis to gas inlet on product corner radius of routered recess ziz x height of routered recess TWE9EDD 334 96 352 900 16 410 3 e 94 33 6 856 15 384 16 6 424 35 905 3416 865 16 6 415 153 390 max 38 10 212 64 34 20 max Wei Ho 5 d3ia GIWEIEDD 3 96 35 2 900 min 300 F 150 C rated Apply tape foam inside recess to stop silicone leaking underneath 207 530 33 e 856 187 480 187 480 35 905 34V6 865 21 6 535 19746 494 max 10 2V2 64 20 max Wei M6 5 3146 94 E TO REMOVE PRODUCT 7 INSTALLATION Al Von TC V2 NPT AG gt MAM Note metal flexible hose not supplied PTFE tape The CookSurface requires adequate air supply to fully function The base of the CookSurface must have direct unrestricted ventilation to the room where the CookSurface is installed Do not ventilate the base area to an external area that can be at different air pressure to that of the burners You may ventilate from adjacent cupboards but ensure that the available air supply will not be restricted The ventilation area must be 20 x 2
5. Installation instructions CookSurface CG363ML and CG363MLD DEEP models Fisher amp Paykel Important SAVE THESE INSTRUCTIONS The models shown in this document may not be available in all markets and are subject to change at any time For current details about model and specification availability in your country please go to our website www fisherpaykel com or contact your local Fisher amp Paykel dealer T SAFETY AND WARNINGS WARNING Electrical shock hazard Disconnect product from the mains power supply before servicing This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded power outlet Do not under any circumstances cut or remove the grounding prong from this plug Failure to follow this advice may result in electrical shock or death A WARNING Cut hazard Take care panel edges are sharp Failure to use caution could result in injury or cuts Impor tant safe ety pr ecautions a This appliance shall be installed in accordance with the installation requirements of the local gas authority or the appropriate installation code or in the absence of local codes with the latest National Fuel Gas Code ANSI Z223 1 or CAN CSA B149 1 2 Canada Local building and electrical codes must be adhered to a Electrical installation must be in accordance with the National Electrical Code ANSI NFPA70 latest editio
6. different gas type and making all connections check thoroughly for possible leaks Nominal pressure with the two smaller burners on High 6 FLUSH MOUNTING INSTALLATION NOT RECOMMENDED A WARNING We do not recommend flush mounting and sealing as servicing requires the CookSurface to be removed from the countertop The owner carries all risk for flush mounting the CookSurface The owner must ensure the CookSurface has been cut out from the countertop before servicing can be carried out Fisher amp Paykel will not be liable for any costs associated with removing or replacing a flush mounted and or sealed in product nor for repairing any damage that may be incurred by doing this Top view 346 5 mm 4 5 view from below J Refit existing screw to secure into basepan m gt i A 20 50 mm Fresh air from For countertops thicker than outside cabinetry 2 50 mm reverse the clamping brackets as shown in Product and cabinetry dimensions inches mm overall height of product including dials pan supports overall width of product overall depth of product height of chassis below top of bench width of chassis depth of chassis depth of chassis including fitted elbow TaATMM UA WD gt overall width of routered recess I width of cutout overall depth of routered recess
7. ing brackets 4 and screws 4 m TTT Air intake grill 1 and screws 6 Gas pressure regulator 1 The appliance its individual shut off valve and the gas pressure regulator must be disconnected from the gas supply piping system during any pressure testing of that system in excess of 2 p s i 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual shut off valve during any pressure testing of the gas supply piping system at test pressures at or less than 2 p s i 3 5 kPa Maximum inlet gas supply pressure 20 W C 5 kPa Minimum gas supply pressure for regulator testing 5 W C Natural Gas A manual shut off valve must be installed in an accessible location in the gas line external to the appliance for the purpose of turning on or shutting off gas to the appliance In Massachusetts such shut off devices should be approved by the Board of State Examiners of Plumbers amp Gas Fitters Gas connection to the product must use the elbow supplied with a 38 NPT external thread The supplied gas pressure regulator must be installed where it will be accessible for adjustment The metal flexible hose used must be new CSA or UL approved and must have a 38 NPT external thread on one end and a 12 NPT one on the other Leak testing Leak testing of the appliance shall be conducted according to the manufacturer s instructions After installing the gas supply or converting to a
8. mmend the use of a down draft extractor fan with the appliance as it may distort the flame pattern causing uneven heating and reduced cooking performance No combustible material or products should be placed on this appliance at any time Do not spray aerosols in the vicinity of this appliance while it is in operation If after following the instructions given the appliance cannot be adjusted to perform correctly please refer to the Service amp warranty booklet for warranty details and your nearest Authorized Service Center or contact us through our website www fisherpaykel com Gas supply connection This appliance is factory set for use with Natural Gas at 4 W C P Check the label on the underside of the appliance Incoming line pressure upstream from the gas pressure regulator must be 1 W C P higher than the manifold pressure in order to check the regulator The gas pressure regulator supplied with this appliance can withstand a maximum input pressure of p s i 14 W C P If the line pressure is in excess of that amount a step down regulator will be required GAS RATE SUMMARY These products are supplied factory set for NG 5 H a o C Z E S Z Injector orifice mm Injector orifice mm Nominal rating BTU Injector orifice mm Nominal rating BTU MEDIUM NG 4 H20 0 15 psi NG NG CG363ML 6800 1 65 12000 CG363MLD 6800 1 65 12000 Clamp
9. n or CSA C22 1 Canada and or local codes a Installation in manufactured mobile home installation must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 formerly the Federal Standard for Mobile Home Construction and Safety Title 24 HUD Part 280 or when such standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or with local codes where applicable a Installation in Recreational Park Trailers installation must conform with state or other codes or in the absence of such codes with the Standard for Recreational Park Trailers ANSI A119 5 Do not remove permanently affixed labels warnings or plates from the product This may void the warranty Flexible appliance connectors shall meet the requirements of ANSI Z21 24 and State Boards They shall not exceed 36 inches 900 mm in length In order to avoid hazard these appliances must be installed according to these instructions This appliance must be installed by an authorized person Warning this appliance must be installed by a licensed plumber or gas fitter when within the Commonwealth of Massachusetts Please make this information available to the person installing the appliance as it could reduce your installation costs Please leave these instructions with the appliance Inform the customer to retain for future reference and for the local inspectors use Failure to install the appliance c
10. orrectly could invalidate any warranty or liability claims Only genuine replacement parts may be used for servicing the appliance These are available from your nearest Fisher amp Paykel Service Center Before you install the appliance please make sure that the local distribution conditions nature of gas and pressure and the adjustment of the appliance are compatible For adjustment conditions for this appliance see Gas rate summary under step a suitable isolating switch is incorporated in the fixed wiring in an acceptable position the appliance is connected to a power outlet that is electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 or CSA C22 2 Canada there is a power outlet 110 120V 60Hz within reach of the appliance cable 35 2 900 mm from the center rear of the appliance This must be accessible after installation The mains power supply cable should not touch any metal parts the countertop is square and level and no structural members interfere with space requirements the countertop is made of heat resistant material you take note of the following recommended non combustible materials 14 6 mm flame retardant millboard covered with not less than No 28 MSG sheet steel 2 0 4 mm stainless steel 2 0 6 mm aluminum or 32 0 5 mm copper the gas shut off valve is accessible after installation if the power supply cable i
11. product 36 915 36 915 H minimum vertical distance between counter and cabinet extending above the counter 18 457 18 457 minimum clearance below top of countertop to I nearest combustible surface 472 115 4 2 115 Fisher 8 Paykel oven or nearest non combustible surface 4 100 4 100 J cutout measuring 2 x 20 50 x 500mm for air intake grill Ensure air can easily enter the area around the base of the product from the room in which the product is installed Note Ensure there is a grounded power outlet within 35 900 mm of the center rear of the product A suitable flexible hose must be used between the product gas inlet and the connector on the wall The connector should be 25 2 29 2 650 750mm above the floor and towards the left hand end of the product It should be accessible with the product installed 4 PARTS SUPPLIED Se 2 Wok stand 1 Elbow 3 8 NPT 1 G IMPORTANT INSTALLATION INFORMATION We do not recommend you flush mount or seal this appliance into the counter with silicone or glue Doing so will make future servicing difficult Fisher amp Paykel will not be liable for any costs associated with removing or replacing a sealed in appliance nor for repairing any damage that may be incurred by doing this Seal exposed bare edges of the cutout with an oil based paint or moisture proof polyurethane to prevent possible moisture creeping between the cooktop trim and the countertop We do not reco
12. s damaged it is replaced only by the special cable Part no 531954 Flex Terminal Block Assy US obtainable from authorized Fisher amp Paykel Service Agents 2 PRODUCT amp CUTOUT DIMENSIONS Note Gas inlet connection is located in the back left corner Installation diagrams for illustration purposes only Product and cutout dimensions inches mm overall height of product including retracted dials pan supports overall width of product overall depth of product height of chassis below top of counter width of chassis depth of chassis depth of chassis including fitted elbow overall width of cutout overall depth of cutout corner radius of cutout distance from top of counter to center of gas inlet on product TAF TDA mm ON DS distance from edge of chassis to gas inlet on product IWEIEDD 334 96 351 900 16 410 31 89 336 856 151 384 16 6 424 34 6 865 15 390 max 38 10 212 64 34 20 a A LA 8 RE o D 334 96 35V2 900 207 530 32 89 336 856 187 480 187 480 34 6 865 19746 494 max 38 10 22 64 34 20 CG363ML models only If countertop thickness exceeds 2 50 mm additional cutout space will be required to accomodate the fitted elbow 3 CLEARANCE amp CABINETRY DIMENSIONS A WARNING The CookSurface requires adequate air supply to fully function The base of the
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