Filmtech P3550 User's Manual
Contents
1. C2000 2K console C3000 3K console C4000 4K console C7000 5 7K console Deluxe consoles C2000D 2k extended console C3000D 3k extended console Console options Rotron blower w air vane switch Additional breakers Prewire sound in deluxe consoles Prewire projector Time delay circuit for blowers Main contactor Automations A2000 Matrix automation A2108 8 screen remote A2116 16 screen remote A2124 24 screen remote Automation options accessories Clock timer Optical failsafe w micro switch failsafe Sensing tape optical Lighting controls D4000 Single channel 4K Dimmer D4400 Dual channel 4K Dimmer Sound Equipment 1000 Sound Rack 40 rack 1200 Sound Rack 40 rack blower contactor receptacles 1400 Sound Rack X1200 plus prewire for custom comp 2000 Monitor Panel Film quidance Hardware FH1000 Arms w platter guidance hardware FH1100 Wall mount guidance hardware FH1200 Wall mount fixed roller FH1300 Swing arm accumulator FH1400 Roller on bar Platter Systems P3350 3 Deck Platter System P3700 3 Deck Platter System P5350 5 Deck Platter System PMT35 35mm Make up Table PMT70 35 70 mm Make Up Table Platter Accessories P1350 35mm Payout Head P1700 70mm Payout Head P1351 35mm Take Up Ring P171 70mm Take Up Ring Lamphouses L2000 1 2000w Lamphouse L3000 2 3000w Lamphouse L4000 3 4000w Lamphouse L7000 5 7000w Lamphouse Power Supplies amp ignitors N3X75 IREM 2000 watt power supply Projec2. all splices feature correct film orientation front back and left right and are neat and clean to ensure a correct and easy running show the first time Build the print in the correct order including the correct reel order of the feature film Use the supplied take up ring and wind the leader from the first piece around the ring and secure in the film catch Continue to add policies previews etc in order paying attention to proper orientation from film to film The BIG SKY Make Up Table is part if the Film Transport System This table works directly with the platter to provide a simple system to make up and break down films The MUT is described on pages 12 amp 13 of this manual Be sure to follow individual theater and company instructions regarding making up of films Running the show Once the show is built it can be threaded and run First remove the take up ring from the center of the film by releasing the catch compressing the ring and lifting straight up from the film without disturbing the wrap Place the ring on another deck by placing the locating pins in the correct holes This deck is now the take up deck Place the pay out head in the center of the deck with the film taking care to be sure that the main body slides fully down the center opening and the anti rotation pin is fully seated in its slot This deck is now designated the pay out deck Thread the film through the pay out head rollers tension sensor projec
3. equipment in original box that is returned for credit Credit is issued to the dealers account only WARRANTY SHIPPING All returns must be shipped freight pre paid by the dealer Equipment returned without a factory return authorization RA will be refused RA number must be written clearly on the shipping box If air freight is requested by the dealer the difference between air and ground will be billed to the dealer 17 Troubleshooting guide If the platter should not operate properly first check the following guide to determine the cause If after checking the guide operation is still not proper contact your dealer or an authorized theatre equipment service person Problem Solution Platter does not Power up Power switch off Platter fuse open Breaker in console off Breaker in wall box off AC line cord plug not properly connected Platter does not operate in Pay Out Pay out head not fully inserted Take up slider not fully seated Sensor rollers not turning Motor not engaged or plugged in Loose damaged or missing motor drive puck Pay out head out of adjustment Gradient damaged or missing on target puck Loose damaged or missing internal wring Tension sensor not at bottom position Platter does not operate in Take up Slider not in operating range Motor not engaged or plugged in Loose damaged or missing motor drive puck Tension sensor not at bottom position Loose damaged or missing internal wring Check for film wrap o
4. on the main mast 3 Speed Control Assembly 3 Part of main mast controls individual deck speed and function 4 Deck Drive Motor 3 DC motor located under the decks 5 Take Up Entry Roller Assembly Guides film from projector to proper deck control assembly 6 Pay Out Exit Roller assembly Guides film from tension sensor to projector 7 Pay Out film Rollers opposite side guides film to tension sensor and detects film speed 8 Motor Engage Lever 3 opp side Engages and disengages drive motors from decks 9 Work Lights For bottom two decks illuminates deck area 10 Tension Sensor Detects fatal Brain wraps and shuts down platter and console 11 Power Plate Switches and Indicators Main On Off Switch and Fuse Tension Alarm light and Beeper 12 A C Input Module AC input cord location 13 Leveling Feet 4 for leveling platter on uneven surfaces Unpacking and Set Up Unpacking The BIG SKY P Series Platter is shipped in two boxes The mast is contained in the rectangular box and the three decks are packed in the square box Unpack the mast box and check for the main mast assembly horizontal crossbar and accessories p o heads rings etc Make sure all parts are present and undamaged Inspect the deck box for any damage before opening then open and inspect the contents for any damage If there is any damage be sure to contact the carrier or your dealer Assembly Only two operations need to be done First atta
5. Film Tech The inf or mation contained in this Adobe Acrobat pdf file is provided at your own risk and good judgment These manuals are designed to facilitate the exchange of infor mation related to cinema projection and filmhandling with no warranties nor obligations fromthe authors for qual ified field service engineers If you are not a qual ified technician please make no adjuatments to anything you may read about in these Adobe manual downloads www filmtech com BIG SKY P SERIES FILM TRANSPORT __ User s Manual The P3550 Platter Film Transport System Thank you for selecting the BIG SKY P SERIES Film winding system This manual will provide the user and installer with technical information needed to install and operate the platter and related equipment in this system For all other equipment cleaners static tension etc please refer to the proper manuals furnished by the manufacturer For Information about General Information Platter Specifications Platter Layout Unpacking amp Set up Operation General Operation Pay out Take up Tension Sensor Switches and Controls Running the Show Make Up Table Information and procedure Switches and Control Panel Spare Parts List Ordering Information Equipment List Warranty Technical Assistance Troubleshooting Guide Factory assistance amp information Drawings amp Sc
6. are turning operation is normal If no movement is sensed the control will interrupt the speed control and stop the deck until the rollers are being turned by the film which is being pulled by the projector 8 The speed of the deck during pay out mode is controlled by the position of the swinging arm As the film demand exceeds current deck speed the arm is pulled clockwise and deck speed is increased to provide more film until the demand is met If too much film is being fed the arm will swing in a counter clockwise direction and slow the deck down until the excess film has been fed into the projector A smooth constant speed indicates normal operation The film path through the rollers on the mast is shown in the drawings in the rear of this manual Different layouts are shown depending if any cleaning or static attachments are used and the needed corresponding roller layout The basic path of the film is through the pay out head turning down around the sensor rollers to the tension sensor and up tp the exit roller assembly at the top of the mast and on to the projector If a film cleaning or static device is used it is attached to the mast using the provided holes and a second roller is used on the tension sensor This film path is accommodated with a second loop from the first tension roller to the cleaner back to the second tension roller and then to the exit roller TAKE UP After the film has traveled through the projec
7. ch the bottom crossbar to the bottom horizontal leg with the feet towards the floor Leveling the platter is recommended in case of an uneven floor to avoid erratic platter operation and film shift Second slide each platter deck over and down each spindle until it is seated Make sure that the motors are in the disengaged position before lowering the deck on the spindle Power Up The power input module is located on the bottom of the mast Plug the line cord into a wall outlet The switch is marked 0 for off and for on When the platter is first turned on a short beep is heard as the system initializes itself Check that all sliders operate their motors and that the pay out heads also work The platter is now ready for use If any adjustments are needed consult the control plate drawing for adjustment types and locations No adjustments should be needed as each platter is factory tested and calibrated before shipment Operation General Operation The basic operation of the BIG SKY P SERIES Platter is similar to most other platters available today The entire presentation is built into one length of film on one deck It is wound from the beginning inside including previews policies and advertising to the end of the feature film outside The film is fed through a pay out head which governs that deck s speed through guidance rollers to and through the projector and back to the platter through guidance rollers to a speed con
8. hematics Turn to page 7 8 10 11 12 13 17 18 19 BIG SKY P SERIES Platter Specifications 3 Deck System Low profile design allows easier top deck access only 49 high 52 Aluminum decks holds up to 25 000 of film approx 4 hrs Simple threading pattern no awkward reaching looping or pulling Electronic demand only system no switches arms etc Mechanical Pay out head no electrical connections or plugs Each deck operates as an independent unit no switches or moveable assemblies Modular design contains a minimum of spare parts Built in failsafe protection from Brain wrap Audio and flashing light alarm when tension sensor activated Tension sensor easily connects with most automations for full system shut down Built in sensors for protection from excessive tension and pulling Ready to run no adjustments needed Platter dimensions 66 H x 62 L x 52 Dia decks Platter weight approx 350 Ibs 110 220V 50 60Hz operation Tested and approved to U L standards Standard Platter Layout Shown below is a diagram of the P3350 Platter indicating most major components and controls Further technical explanations of these components and systems are elsewhere in this manual 1 Platter Deck 3 52 aluminum deck 2 Take Up Ring 2 Ring around which film is wound during take up Pay Out Head Assembly that locates in the center of the film controls deck speed during pay out and aligns film to the rollers
9. inning free The RUN light lights green when the table is operating normally and off when the brake is applied After the brake is used the control must be reset by rotating the speed control fully counter cockwise and waiting for the RUN light to turn green again Proceed again with the film winding process Parts List The following is a listing of frequently ordered spare parts available for the P SERIES Platter and MUT They may be ordered through your dealer For parts not listed or for more information please contact your dealer or BIG SKY directly PPLATE Control Plate Assembly exchange only PHEAD Pay Out Head Assy PLROLLER Large 2 Pc Roller PSROLLER Sense Roller Assy PTPLATE Transformer Plate Assy PMUTMTR Make Up Table MUT Motor PMUTSP 5 16 MUT 5 16 Spindle Assy PMUTSP 1 2 MUT Spindle Assy PMUTDB MUT Drive Belt PMUTCP MUT Control Panel Assy PMUTLTRA MUT Lower Turn around Roller Assy PMUTESRA MUT Exit Swivel Roller Assy PMUTESBA MUT Exit Slide Bracket Assy Equipment List 15 The P SERIES Platter is one of a series of motion picture projection lighting and accessory equipment available from BIG SKY Industries A complete line of automations lighting controls consoles projectors sound equipment platter systems lamphouses power supplies an ignitors film guidance hardware and accessories are available For product specifications pricing and ordering information contact your dealer Consoles
10. latter and sound an alarm put the console s automation and projector in stop mode if connected via the fail safe and provide extra film for projector wind down should a brain wrap occur The Tension Sensor is a sliding roller that is normally at rest in its bottom position Should a wrap or problem occur where the film stops feeding from the pay out head the roller assembly is pulled up on its slider by the film tension As the roller rises from its rest position it closes a switch which is connected to the platter speed control and should also be wired to the fail safe connection on the console s automation When the switch closes the control system stops the motor s and sounds an audio and visible alarm marked FILM TENSION WARNING on power panel of mast By stopping the platter no more film is allowed to be fed into the developing problem By also shutting down the console via the fail safe no system or film damage can occur since the whole system is halted The travel of the slider provides extra film needed for the time period needed by the projector to stop turning Electrical connections and details of this sensor are depicted in the drawing Film wrap Switch Wiring in the drawing section of this manual Switches and Controls Main Power Switch Located on top panel on the Take up side of the platter Marked as POWER The power switch is only used to turn the platter on and off Fuse Location and Ratings The fuse is located
11. n on the deck Refer to DWG PMUT FILM PATH for the proper threading path of the MUT Proper operating procedure includes smooth and gradual film speed changes to avoid any sudden jerking or spillage of film Power and Switch location The main power switch is on the bottom panel of the main enclosure towards the right front corner The fuse holder is behind the switch and the receptacle for the power cord is farthest rearward Fuse replacement is as marked by the fuse label using a 5 amp slow blow fuse only MAKE UP TABLE CONTROL PANEL All table functions are controlled from the control panel Power is indicated by the POWER LED The MAKE UP BREAK DOWN Switch controls spindle direction and power In Make up mode power is diverted to the Platter deck motor via the connecting cable Speed is controlled by rotating the speed knob increasing speed as the knob is rotated clockwise During Break Down the internal table motor runs pulling the film off the platter and onto a reel mounted on the spindle The platter motor is dis engaged allowing the deck to spin freely Speed is controlled by the speed knob If during the film transfer operation the reel or deck needs to be stopped or slowed down depressing the BRAKE switch will slow and stop the controlled function Remember that both motors will be slowed during make up but only the table motor will be slowed during break down as the platter motor is dis engaged and the deck is sp
12. next to the power switch and marked for rating and type Plug Location The platter uses a standard IEC type input plug assembly and uses a standard computer type AC cord It is located at the bottom of the mast on the same side The platters are pre wired from the factory for either 110 or 220V operation and noted on the Serial Number label Motor Engage Control Each of the three motors has its own latch to engage or disengage the motor drive puck against the inside lip of the deck This latch applies pressure against the motor so the drive puck positively turns the deck The handle for the latch has two positions ENGAGE towards mast pushes drive motor against platter rim DISENGAGE away from mast drive motor is pulled clear of platter If the motor is not in the correct location the platter deck will not turn Always be sure motors are engaged before starting any show Ss DISENGAGE ENGAGE Running The Show Now that the Platter is ready to use a show can be made up and run A typical show consists of three parts in order Policy fire food marquee and organization advertising upcoming film previews and the feature film Making up the show Since a platter requires the show to be one piece of film building the print is quite important Typically a make up table is used to feed the individual segments from a reel or roller onto a platter deck in the order of the show Great care must be taken to insure that
13. ngth of film that is used with a platter system Break down is the reverse process where this one length of film is removed and returned to it s original individual components The film is pulled from the deck back onto an empty reel or core on the MUT spindle by the internal MUT motor The platter motor is dis engaged so there is less drag on the MUT Film reels can have different central spindle bores and each MUT is supplied with two spindle assemblies 5 16 and 72 Spindle assemblies are changed by sliding the shaft collar rearwards toward the table and removing the spindle assembly by pulling it forwards out of the coupling Insert the desired spindle assembly into the coupling and release the collar being sure that the locking detents are properly oriented If needed the drive dogs can be repositioned on each spindle assembly to properly catch the reel drive holes The film reel is slid onto the spindle shaft via its central bore being sure to align the drive dog through one of the drive holes in the film reel hub The film reel MUST be secured to the spindle assembly with the safety clip so that the reel cannot slide off the spindle during winding Failing to do so will result in film and equipment damage The exit roller assembly is moved vertically up and down the vertical post by loosening the arm clamp Position the exit roller assembly so that the film path is parallel to the platter deck being used and winds the film flat and eve
14. r jam Make Up Table does not Power up Power switch off Main fuse open Plug not fully seated in power input module No power at outlet being used Problem with main board in MUT Make Up Table operates incorrectly Film threaded incorrecly Exit roller assembly not clamped or correctly aligned with platter deck Speed control not reset after using the brake MUT in wrong mode Make up vs Break down Wrong spindle assembly shaft dia or drive dog position Spindle assembly not fully seated in locking collar Factory assistance amp information If you have checked the troubleshooting guide and are still having problems with operation contact your theatre equipment dealer If you are unable to resolve your problem quickly or easily contact BIG SKY Industries Engineering department at BIG SKY INDUSTRIES 259 Center St Phillipsburg NJ 08865 908 454 6344 908 454 6373 fax Monday to Friday 8 30AM to 5 00PME S T You may also obtain additional product information by calling this number
15. tor and take up rollers as described in the OPERATING section of this manual Diagrams are provided in the drawing section The sensor roller will have to be turned by hand to allow the deck to spin while pulling enough film out through the pay out head to fully thread the projector and platter Once the film is threaded rotate the take up deck CCW allowing the motor to start and pull the excess film onto the ring stopping by itself when the slack is taken up Start the console and the platter will automatically run as a slave to the projectors demands and running speed Once the show ends simply reverse the ring and pay out head locations re thread the system and start again MAKE UP TABLE The MUT make up table is an important part of the film transport system The MUT is used for making up and breaking down of any film onto off of a platter During make up film is un wound from a reel or core that is secured to the MUT spindle routed through the rollers and wound onto a platter deck around the take up ring The motor on the platter is un plugged and connected to and controlled by the external motor cable from the MUT The typical film order is theater information and previews first a company or corporate promo next and then the feature The feature typically arrives in four to ten smaller reels or one to two large reels All these individual pieces of film must be assembled together in the correct order and orientation into one le
16. tor sound readers and cue sensors it is directed back to the platter via film guidance hardware The film enters the platter at the bottom of the mast through the take up entry roller assembly Depending on which deck will be used for take up the film is then routed to the corresponding control plate s entry roller The film is then routed over this roller down to the sliding roller back up to the swiveling exit roller and to and around the take up ring including securing the film in the take up rings catch The speed of the deck is controlled by the position of the slider At rest the slider is at its bottom position transferring control to the pay out head As the slider is raised the motors speed is gradually increased from stopped to full depending on how high the slider rises in its track At the top of the sliders travel is the brake position which will immediately stop the motor and deck until the slider lowers back into its run area On the control plate are four LEDs listed from bottom to top which give the status of the deck s operation Yellow Low speed deck is in low speed Green Cruise speed deck is in normal speed Red High speed deck is in high speed Red Brake on indicates motor is being braked Drawing No Control Plate Definitions defines all control plate functions Tension Sensor The BIG SKY P Series platters are all equipped with a tension sensor on the pay out film path This sensor will stop the p
17. tors E15M Ernemann 15 Projector Manual E15A Ernemann 15 Projector auto ESRD Dolby Digital Reader E15 Ernemann 15 Complete System Replacement Parts C1050 10 5 Dichroic Reflector C1060 13 5 Dichroic Reflector C1070 12 Glass Dichroic Reflector N3X7595 IREM 3000 watt power supply N3X95159 IREM 4000 watt power supply N3X180 IREM 7000 watt power supply N3X10K IREM 10 000 watt power supply AFU200 Auxiliary Filter Unit AS16D40M IREM lgnitor ASN700A IREM Ignitor low noise Warranty All BIG SKY products and accessories are warranted against malfunction or failure due to defects in workmanship or materials for a period of one year from the date of shipment If a problem occurs during the warranty period the unit will be repaired or replaced at BIG SKY s option without charge for materials or labor This limited warranty does not cover products that have been altered abused modified or operated in other than specified conditions Our limited warranty does not cover damages resulting from accident misuse or abuse lack of responsible care or failures not attributable to manufacturing defects BIG SKY INDUSTRIES Inc makes no warranties express or implied induding warranties of merchantability or fitness for a particular purpose Final warranty decisions are to be made by BIG SKY INDUSTRIES only RETURN POLICY Factory authorization MUST be obtained before returning any product A 15 restocking charge will be issued on unused
18. trol for a different deck on the same platter and is wound around a take up ring on that corresponding deck The film is ready for the next presentation by exchanging the pay out head and take up ring and re threading the system P SERIES Platters The same basic principle as described above is applied to the P SERIES Platters The differences are in the specific designs of the decks film path speed controls function switches etc The main control for each deck is its control plate mounted on the side of the main mast correspondingly located just below the top surface of its controlled deck Each deck operates as it s own independent unit with the location of the take up slider determining if the deck is in take up or pay out mode If the slider is at rest bottom of it s travel the pay out head will be enabled as the deck speed control Once the slider is raised from the bottom position control is transferred to the slider itself for take up speed control PAY OUT In Pay Out mode the speed of the deck is controlled by the position of the swinging arm in the pay out head assembly The pay out head is placed in the center of the deck and the take up ring is removed Film is threaded through the pay out head see the drawing for Payout Head Threading for film path and to the pay out sensor rollers on the mast These rollers sense that film is being pulled by the projector and the film is moving normally As long as these rollers
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