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Ferris Industries 5000/61RCE User's Manual

1. SOLUTION Level the deck correctly Check and inflate the tires Replace the blades Repair or replace the deck Repair or replace the spindle Reinstall the blades correctly Stingers Stingers are sparse patches of uncut grass left behind the mower Stingers are usually caused by operator error or poor blade maintenance CAUSE Blades are not sharp or are nicked Blades are worn down too far Engine speed is too slow Ground speed is too fast Deck is plugged with grass LC 7 Lawn Care amp Mowing Information oe geek geds mg I m am pg o m gt T NT ji it Whit ay L 7 lli H hii SOLUTION Sharpen your blades Replace your blades Always mow at full throttle Slow down Clean out the mower Common International Symbols e Choke wW PTO Clutch Ver Fast Throttle P Parking Brake Fuel 4p 1 Throttle H Technical Manuals Slow Throttle Additional Technical Literature Available Brake Mower Cutting Height Adjustment Headlights Operators Manuals Se Additional copies of this manual are available and as part Jr OLR sy of our product support commitment we maintain a stock of LSY lS printed operators manuals going back many years NJ ven t j ip AU Parts Manuals Ss Fully illustrated parts manuals are also available these manu
2. While holding the breaker bar firmly place the belts in the right hand pump pulley grooves Carefully release the tension on the breaker bar Inspect the belt path making sure that all belts are properly seated in the pulley grooves Reinstall the clutch belts see CLUTCH BELT REPLACEMENT amp ADJUSTMENT for instructions 37 Troubleshooting Adjustment amp Service Troubleshooting Adjustment amp Service GEARBOX MAINTENANCE Check Gearbox Oil Level 1 Remove fill plug A Figure 54 on gearbox 2 Once plug is removed oil should seep out of fill plug hole If no oil drains out fill with SAE 80 90 weight gear oil until oil starts to seep from hole then replace fill plug Changing Gearbox Oil NOTE The gearbox lubricant should be changed after the first 100 hrs or 30 days of operation then after 500 hours or 12 months 1 Remove the mower deck drive belt see MOWER DRIVE BELT REMOVAL amp REPLACEMENT for instructions 2 Rotate the the mower deck drive pulley on the gear Figure 54 Gearbox Oil Level box so the drain plug is aligned with the opening A Fill Plug B Drain Plug between the pulley spokes 3 Place a container under the gearbox drain hole and remove the drain plug B 4 Replace drain plug and fill with SAE 80 90 weight gear oil until oil starts to seep from hole then replace fill plug 5 Using a parts solvent thoroughly clean any excess oil from the pulley
3. Engine runs but rider will not drive CAUSE le Hydraulic dump valve s in open position Belt is broken Drive belt slips Brake is not fully released REMEDY 1 Turn dump valve s clockwise to close Torque to 80 120 in Ibs 9 13 5 N m See Drive Belt Replacement See problem and cause below See authorized service dealer Hydraulic pump drive belt slips Pulleys or belt greasy or oily Belt stretched or worn Clean as required Replace belt Brake will not hold Brake is incorrectly adjusted Brake caliper pads worn See Brake Adjustment Replace with new brake pads Rider steers or handles poorly NA ve eS eas Steering linkage is loose Improper tire inflation V N N BRON Check and tighten any loose connections See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise i Lift linkage not properly attached or damaged REMEDY 1 See authorized service dealer for repair Mower cut is uneven ook Mower not leveled properly 1 See Mower Adjustment 2 Rider tires not inflated 2 See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slippin
4. Mower Deck Model Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit d KEEP HANDS AO AWAY FROM Decal Warning Part No 20337 4 DANGER LR oS ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place 1704277 Decal Danger Part No 1704277 A DANGER DANGER R i ROTATING CUTTING BLADE Do not put hands or feet under mower deck while blade is rotating 1704276 Decal Danger Part No 1704276 SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and c
5. push the pedal by hand towards the rear of the unit Install the cutting height adjustment pin in front of the deck lift pedal arm to prevent the pedal from moving forward See Figure 40 Block up the mower deck until all hanger chains are Slack Refer to Figure 41 To adjust the inner lift rod loosen the jam nut on the front ball joint then remove the 1 2 hardware fastening the ball joint the the lift pivot arm Turn the ball joint clockwise to shorten the dis tance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the ball joint on the lift pivot arm and secure with the 1 2 hardware previously removed Tighten the jam nut against the lift rod Refer to Figure 41 To adjust the inner lift rod loosen the jam nut on the front ball joint then remove the 1 2 hardware fastening the ball joint the the lift pivot arm Turn the ball joint clockwise to shorten the dis tance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the ball joint on the lift pivot arm and secure with the 1 2 hardware previously removed Tighten the jam nut against the lift rod Remove blocks from under the mower deck Remove the the cutting height adjustment pin from in front of the deck lift pedal arm Lift mower deck and reinstall adjustment pin in desired mowing height I li DNS A sp ga Up lt gt J AE p 7 a PE we
6. Regular Maintenance A Vent Cap s B Positive Cable amp Terminal C Negative Cable amp Terminal WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Regular Maintenance SERVICING THE MOWER BLADES 1 Blades should be sharp and free of nicks and dents If not sharpen blades as described in following steps 2 To remove blade for sharpening use a 1 wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15 16 wrench Figure 26 3 Use a file to sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced 4 Balance the blade as shown in Figure 27 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 28 Secure with a bolt and flat washer and torque bolts to 70 ft lbs 94 N m A WARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury For your personal safety blade mounting bolts must each
7. 18 OIL amp FILTER CHANGE Refer to Figure 14 for oil filter dipstick and filler neck locations To drain the oil 1 Place a drain pan below the engine oil pan 2 Remove the oil drain plug and allow the engine oil to completely drain 3 Remove and replace the oil filter 4 Reinstall the oil drain plug 5 Refill the engine oil See the engine owners manual for oil recommendations CHECK CHANGE AIR FILTER Refer to the engine owners manual for specific air filter service procedures Refer to Figure 15 for air filter and service indicator locations CHECK HYDRAULIC OIL LEVEL NOTE Do not open the hydraulic oil reservoir unless oil is being added 1 Visually check that the hydraulic oil level is filled to the recess area A Figure 16 of the hydraulic oil reservoir 3 If necessary remove the reservoir cap B and add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils Make sure area around the filler neck is free of dust dirt or other debris Regular Maintenance SS FN Figure 14 Change Oil amp Filter A Oil Filter B Crankcase Dip Stick C Oil Fill Cap Figure 16 Hydraulic Oil Reservoir A Tank Recess FULL level B Cap 19 Regular Maintenance CHECK ENGINE COOLANT LEVEL The engine coolant level and quality should be checked before each use when the engine is cool and off 1 Remove the radiator pressure cap
8. Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control handles are not in the NEUTRAL position OR e Operator is not on the seat Test 2 Engine SHOULD crank if e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in the NEUTRAL position AND e Operator is on the seat Test 3 Engine should SHUT OFF if e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disen gaged e Operator moves motion control handles inward before disengaging parking brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within seven 7 sec onds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Features amp Controls l Figure 1 CONTROL FUNCTI
9. HEAT position until indicator starts to glow then turn the key to start PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage the mower and push DOWN to disengage the mower ol Throttle Control Moving the throttle control fully forward is FULL throttle position Always operate the unit at FULL throttle when mowing Parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake cos mas Deck Lift Pedal amp Cutting Height Adjustment Pin These control the cutting height of the mower deck Depress the pedal until it locks into the TRANSPORT position Place the adjustment pin in the desired cutting height and release the lift pedal X Hour Meter Measures the time of the PTO being engaged Voltmeter Measures the battery voltage Water Temperature Gauge Measures the engine coolant temperature Features amp Controls JJa Indicator Lights amp Alarm The indicator lights will illuminate and the alarm will sound when the ignition switch is in the ON position before cranking the engine After the engine is running the indicator lights will illuminate and the alarm will sound when there is either low oil pressure or high coolant temperatur
10. HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that you have watered is to place several empty tin cans low shallow cans work best in various spots around the lawn and check the depth of water in the can during the watering process HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertilizer provides missing nutrients which help create slow even growth While opinions vary on the need for fertilizing when and how much to fertilize will be more a factor of the condition of the lawn and soil than any routine Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so that it will release into the lawn through the summer For more information check with a local nursery or lawn care specialist and read and follow the fertilizer manufacturer s instructions AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air LC 1 Lawn Care amp Mowing Information HOW HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer ence Typically you should mow the grass when it is is between three and five inches high The proper cut
11. fuels in such quantities that they are not carried over into the next season Using the wrong blend of fuel can cause problems with the engine Refer to the engine manufacturer s manual for specific fuel recommendations Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES Regular Maintenance CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap 2 Fill the tank to the bottom of the fill tube This will leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommenda tions 3 Install and hand tighten the fuel cap 4 Repeat same process for opposite tank NOTE The fuel tanks are tied together through a tee in the supply lines By filling only one tank the level will z balance between the two tanks effectively having 1 2 Figure 12 Fuel Tank Fill tank of fuel for each side A Fuel Tank Cap B Fuel Filter FUEL FILTER This unit is equipped with two fuel filters One is a water separator filter mounted to the radiator shroud and the other is located on the engine The water separator should be drained every 50 hours or whenever water is visible in the bowl Replace the fuel filters every 500 hours of operation or as required To drain the fuel filter 1 Turn the engine off set the parking brake remove the ignition key and wait for all moving parts to stop 2 Allow the engine and surrounding areas to cool to room temperature 3 Place a container under the
12. grass and debris from the oil cooler fins 5 Reinstall the radiator screen Push the screen keep er handles back and down to retain the screen 6 Pivot the oil cooler back and reinstall the wing bolt A WARNING PRESSURIZED SYSTEM Hot coolant can cause serious burns To open the cooling system filler cap stop the engine and wait until the cooling system components are cool Loosen the cooling system pressure cap slowly in order the relieve the pressure Figure 17 Radiator amp Oil Cooler Radiator Pressure Cap Radiator Screen Screen Keeper Handle LH side hidden Hydraulic Oil Cooler Wing Bolt mO OW gt Figure 18 Radiator Overflow Bottle CHECK INDICATOR LIGHTS AND ALARM 1 Turn the ignition key to the ON position but DO NOT start the engine 2 View the indicator light gauge The red lights con taining each symbol for water temperature and oil pressure should be illuminated and the alarm should be audible Once the engine is running the alarm and the indicator lights should turn off During operation if the alarm and indicator lights come on this indicates either high coolant temperature or low oil pressure If the lights are not visible or the alarm can not be heard please contact your Ferris dealer 21 Regular Maintenance Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figure 19 through 24 Grease Use
13. 160 degrees At this time you ll notice it settling a good sign your compost is working properly 4 After 5 6 weeks fork materials into a new pile turning the outside of the old heap into the center of the new one Add water if necessary The compost should be ready to use within three to four months when dark brown crumbly and earthy smelling Lawn Care amp Mowing Information Reduce the evaporation of water from your lawn Provide a cushioning layer to reduce lawn wear Moderate soil temperature Clippings act as a safe non polluting and inexpen sive fertilizer that nourishes your lawn Fresh cut grass blades are 85 water and are a rich source of nitrogen which is essential to lush growth And one garbage bag of clippings contains about 1 4 Ib of usable organic nitrogen DN v MRD YN KG ROX sA y Of 206 NS SO 68 KG DI K 2 Z SZ KZ VX DE Kg Wg Q Ls TSG sate BO f X By NG Y NA VE oy 2 OX ENE f M LC 5 Lawn Care amp Mowing Information Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface Stepped cutting is usually caused by mower deck damage or misadjustment or damage to mower blades CAUSE Deck is not leveled correctly Tires are not properly inflated Blades are damaged Deck shell is damaged Mower spindle is bent or loose Blades are instailed incorrectly LC 6 Pi ppt OPENIN S h MA ah rr sin
14. A Figure 17 to check the fluid level 2 Coolant level should be 1 2 13mm below the bot tom of the filler tube If coolant level is low add coolant until level is 1 2 18mm below the bottom of the filler tube Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water See engine owners manual for engine coolant specifications 3 Check the coolant level in the radiator overflow bottle Figure 18 If coolant level is low add coolant until level is at the FULL line Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water See engine owners manual for engine coolant speci fications CHANGE ENGINE COOLANT See engine owners manual for specific engine coolant procedures The drain valve is located at the base of the right hand side of the radiator CLEAN RADIATOR SCREEN amp OIL COOLER Clean the radiator screen and oil cooler fins before each use or as required depending on conditions to allow proper air flow through radiator and hydraulic oil cooler 1 Raise the seat plate 2 Remove the wing bolt E from the oil cooler mount and pivot the oil cooler D forward to access the radiator screen 3 Lift the screen keeper handles C up and pull for ward Remove the radiator screen and flush with water or blow clean with air Flush the radiator core with water or blow clean with air See engine owners manual for proper radiator cleaning procedures 4 Clean all dirt
15. Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cut ting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thick ness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine Proper Mulching Mulching consists of a mower deck which cuts and recuts clip pings into tiny particles and which then blows them down INTO the lawn These tiny parti N A cles decompose rapidly into by w A ASI A products your lawn can use HANN KAM UNDER PROPER CONDI TIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface 7 aN 4 NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTI
16. Ibs 1360 Kg CHASSIS ee Fuel Tanks Capacity 13 Gallons 49 2 L Total p Rear Wheels Tire Size 26 x 12 00 12 DIMENSIONS Inflation Pressure 15 psi 1 03 bar Overall Length 87 221 cm Front Wheels Tire Size 13 x 6 50 6 Overall Width Inflation Pressure 25 psi 1 72 bar 72 Side Discharge 85 216 cm 72 Rear Discharge 73 185 cm 61 Side Discharge 62 157 cm Height 55 140 cm Weight apx w 72 Deck 1908 Ibs 865 kg w 61 Deck 1887 Ibs 856 kg 42 GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition A healthy and well maintained lawn is better able to resist drought weeds and other stresses But too much maintenance is as detrimental to your lawn as neglect Proper care for your lawn involves more than just cutting the grass To have a healthy lawn you need to know TYPES OF GRASS CLIMATE AND CONDITIONS A variety of grasses are commonly grown in household lawns but two main groups known as cool season grasses varieties of bluegrass ryegrass and fescue and warm season grasses typically bermuda buffalo grass and zoysia varieties are the most common The cool season grasses are better suited to cooler cli mates and do not endure hot and dry weather as well as warm season grasses but conversely the warm season grasses do not grow as well in cooler climates Most resi dential lawns are typically seeded
17. TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the opera tor s or mechanic s can not read English it is the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the equip ment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should eval uate their ability to operate the riding mower safely enough to protect themselves and others from seri OUS injury PREPARATION 1 Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attach ments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts 3 Inspect the area where the equipment
18. chipped or damaged Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 10 11 Drain fuel system completely or add a diesel fuel stabi lizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of diesel fumes Remember diesel fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire 16 A WARNING Never store the unit with diesel fuel in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Diesel fumes may reach an open flame spark or pilot light Such as a furnace water heater clothes dryer etc and cause an explosion Handle diesel fuel carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel outdoors into an approved container and away from open flame or sparks NOTE Diesel fuel if permitted to stand unused for extend ed periods 30 days or more may develop gummy deposits which can adversely affect the fuel pump and injector tubes and cause engine malfunction To avoid this condition add
19. fuel filter tube and turn the drain valve B Figure 13 approximately 1 turn Figure 13 Drain Fuel Filter 4 Allow the filter to drain until all water and debris have Fuel Filter Bowl drained out B Drain Valve 5 Turn the drain valve to close it when finished drain ing 6 Prime the fuel system to remove any air from the fil ter and fuel lines See Priming the Fuel System on page 11 for complete instructions Consult the engine manufacturer s manual for specific fuel recommendations A WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filters or water separator elements Clean up fuel spills immediately Do not use Kerosene in place of diesel fuel Q Kerosene will damage the engine WARNING Diesel fuel is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not drain or replace fuel filter when engine is hot as spilled fuel may ignite Make sure the filter drain valve is fully closed before returning the unit to service The water separator is under suction during normal engine operation Ensure the drain valve is tightened securely to help prevent air from entering the fuel system
20. place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a right end of row Zero Turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from cen ter 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experi enced with operating the Zero Turn rider You will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Figure 9 Turning in Place 15 Figure 10 Executing an End Of Row Turn Operation STORAGE Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some fuel so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses e Keep the unit in an area away from where children may come into contact with it If there s any chance of unau thorized
21. use remove the ignition key If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperature is expected to drop below 35 degrees refer to Long Term Storage Item 2 Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again Use an Antifreeze tester to check the cooling system s level of protection Read the instructions on the Antifreeze container for the appropriate ratio of water to Antifreeze for your geographical area Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting Clean external surfaces and engine Prepare engine for storage See engine owner s manual Clean any dirt or grass from cylinder head engine housing and air cleaner element Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects Completely grease and oil unit as outlined in the Regular Maintenance section Clean up unit and apply paint or rust preventative to any areas where paint is
22. CTOR amp ENGINE 1 Returning the ground speed control levers to the middle position will stop tractor movement Pivot the levers outward and lock them in neutral 2 Disengage the PTO 3 Engage the parking brake Move the throttle control to SLOW and allow the engine to cool down for a short time 5 Turn the ignition key to OFF Remove the key DRIVING THE TRACTOR 1 Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the instrument and gauge panels Engage the parking brake Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position 4 Start the engine see STARTING THE ENGINE Disengage the parking brake and pivot the ground speed control levers inward Move the levers evenly forward to travel forward Return them to the neutral position to stop Note that the further the levers are moved forward the faster the tractor will travel Stop the tractor by returning the control levers to the neutral position pivoting the levers outward to lock into the neutral position engaging the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE NOTE See the ZERO TURN DRIVING PRACTICE sec tion on pages 14 amp 15 for detailed instructions on driving the tractor Operation MOWING 1 Engage the parking brake Make sure the PTO switch is disengaged the motion control handles are loc
23. English II est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais OPERATOR S MANUAL 1S5000Z Series Zero Turn Riding Mower Ferris Industries reet Munnsvi ille NY 13409 800 933 6175 w ferrisindustries com vn opyr oh Ferris Industries C 4 Right ved Printed in USA
24. Motion Control Handles not 4 Lock handles in neutral position locked in neutral position 5 Operator not in seat 5 Assume operator s position in seat 6 Glow plugs not pre heated 6 Pre heat glow plugs 7 Fuse blown 7 Replace fuse 8 Battery terminals require 8 Clean the battery terminals cleaning 9 Battery discharged or dead 9 Recharge or replace 10 Wiring loose or broken 10 Visually check wiring amp replace broken or frayed wires Tighten loose connections 11 Solenoid or starter motor faulty 11 Repair or replace See authorized service dealer 12 Safety interlock switch 12 Replace as needed See authorized faulty service dealer 13 Water in fuel 13 Drain fuel amp refill with fresh fuel 14 Fuel is old or stale 14 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter 2 Air in fuel system 2 Prime the fuel system Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean radiator screens and air cleaner 2 Using wrong weight oil 2 See engine manual 3 100 much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Air in fuel system 2 Prime the fuel system 25 Troubleshooting Adjustment amp Service Rider Troubleshooting Continued PROBLEM
25. NG Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horse power than broadcasting using a slower ground speed is vitally important for proper mulching operation Mulching Action TRA slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass HOW MUCH GRASS TO MULCH The best mulching action typical ly results from cutting only the top 1 2 inch to 3 4 inch of grass m blade This provides short clip IRIPA AI pings which decompose properly ARAN ANA much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and prefer ences vi wits LC 4 TIPS On Dealing With Clippings Clippings are beneficial to your lawn A common mis conception about clippings is that they automa
26. ONS The information below briefly describes the function of the individual controls Starting stopping driving and mow ing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steer ing instructions Seat Adjustment Lever The seat can be adjusted forward and back Move the lever forward position the seat as desired and release the lever to lock the seat in position Ignition Switch The ignition switch starts and stops the engine it has four positions Heats the glow plugs Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Cranks the engine for starting NOTE Never leave the ignition switch in the ON position with the engine stopped this drains the battery Glow Plug Indicator Indicates that the glow plugs are heating Holding the ignition key in the
27. OPERATOR S MANUAL 1S5000Z Series Zero Turn Riding Mower Tractor Serial No 1226 amp above Mower Serial No 1210 amp above a ss title tien DENT gusrENE ou 1s INDEPEN Tractor Mower Deck Model Model 1S5000Z C31D 5000 72 IS5000Z C31DCE 5000 72R IS5000ZC31D61CE 5000 72RCE 5000 61R 5000 61RCE Ferris Industries 23458 5375 North Main Street Revision 00 Munnsville NY 13409 Rev Date 11 2004 800 933 6175 TP 100 7166 00 5Z F Table of Contents Safety Rules amp Information ccccsceceeeeseseeees 2 Troubleshooting Adjustments amp Service 25 Identification Numbers s sssssssessesesesseseseees 5 Troubleshooting the Rider eee 25 Safety Decals amp Icons 6 Troubleshooting the Mower a rrnarrnnnnnnnnnnnnennnnnn 26 NN Seat Adjustment sorvnrnrrrvrrrvernvervrrrververrvervserve 27 det ee EE EE 7 PE USIMEn inai 57 ae sett Se ke 3 Speed Balancing Adjustment cccccccseeeeees 27 HS Neutral Adjustment rrrrrrrrrnrrnnnrrnonrrrrnnnnnvvnnnnnnnn 28 oe EEE EEE EE EE a Lo Neutral Position amp Return Spring Adjustment 28 Checks Before Startin eee 10 Parking Brake Adjustment ccccseceseeeeeeeeees 29 Primina the Fuel S hs NNN 11 Front Suspension Adjustment ccccseeeeeees 30 Starting He Engine pag Pei pots eects aeceseeieeeeaeese 19 Rear Suspension Adjustment cccseeeeeseeeees 30 PE Mowing Heig
28. PINK m p y gt J ar i On ZA SP I AS 7 S EF Z AN yr ae M Troubleshooting Adjustment amp Service DECK LEVELING ADJUSTMENT NOTE Before adjusting the deck level the deck lift rod timing must be checked and or adjusted 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 124 kPa front tires to 25 psi 172 kPa 2 Lock the deck lift pedal in the TRANSPORT position Place the deck height adjustment pin in the 4 posi tion and lower deck the lift pedal until the arm con tacts the pin 3 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical Place a Figure 42 2 x 4 Locations 1 4 0 64cm thick spacer on top of the rear 2 x 4 blocks See Figure 42 4 Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten jam nuts For 72 RD Mower Deck Loosen the nuts and allow the front of the deck to rest on the 2 x 4 s Slide the chains in the slots until the chains are tight and tighten the nuts See Figure 43 5 Loosen the nuts and allow the rear of the deck to a ANC g rest on the 2 x 4 s and 1 4 spacers Slide the chains Ke lt PSC 9g gt Ge in the slots until the chains are tight and tighten the Re VE r MT Adjust Here nuts See Figure 43 z fod 7 72 RD 6 Remove all 2 x 4 blocks
29. SPORT position Figure 38 Mowing Height Adjustment Place the cutting height adjustment pin in the desired A Cutting Height Adjustment Pin cutting height Depress the deck lift foot pedal placing B Deck Lift Foot Pedal the majority of the force on the bottom edge of the pedal C Cutting Height Selection Decal to release the pedal from the TRANSPORT position 31 Troubleshooting Adjustment amp Service DECK LIFT ROD TIMING ADJUSTMENT 1 10 11 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 124 kPa front tires to 25 psi 172 kPa To check the inner lift rod timing measure and record the distance between the inner lift pivots and the inner rod pivots Repeat for other side of unit See Figure 39 To check the outer lift rod timing measure and record the distance between the outer lift pivots and the outer rod pivots Repeat for other side of unit See Figure 39 If the measurements for the inner rods are equal and the measurements for the outer rods are equal no further adjustment is required If the measure ments are NOT equal greater than 1 8 3 17mm difference adjustment is required continue with Step 5 Lock the deck lift pedal in the TRANSPORT position Remove the cutting height adjustment pin and lower the mower deck To ensure that the deck is in the lowest position
30. VE GROUND VEHICLES To To Starter O Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery gt Jumper Cable I FIG ILL Engine Block To Ground MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 55 Jump Starting WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage A WARNING Any procedure other than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen When removing or installing battery cables dis connect the negative cable FIRST and reconnect it LAST If not done in this order th
31. a diesel fuel stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh fuel See engine manual for recommendations See engine owner s manual and follow all instructions for preparing engine after storage Check crankcase oil level and add proper oil if neces sary If any condensation has developed during stor age drain crankcase oil and refill Inflate tires to proper pressure Check fluid levels Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area DIESEL FUEL RECOMMENDATIONS Fuel companies provide fuel tailored to meet the existing weather conditions These fuels change at the start of the predominant season according to regional weather trends Winter fuels are tailored to give ease of starting for cold weather Summer fuel may be somewhat heavier than win ter fuel beats in slightly better fuel economy and power Spring and fall fuel is an average blend between winter and summer blend For these reasons an effort should be made to purchase
32. adjustment on a hard level surface such as a concrete floor 1 Disengage the PTO engage the parking brake and turn off the engine Loosen the jam nuts B Figure 32 and turn the adjustment linkage A to adjust If the machine creeps forward turn the linkage CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the linkage COUNTER CLOCKWISE 3 Lock the jam nuts B when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several attempts to achieve neutral depending upon how much the machine creeps NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT To determine if it is necessary to adjust the neutral posi tion perform the following steps 1 Disengage the PTO engage the parking brake and turn off the engine Move the ground speed control levers in the operat ing position pull levers rearward and release Move the ground speed control levers towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the reverse return bolts A Figure 33 2 Neutral Position Adjustment 1 Loosen the jam nut D Figure 33 locked against the clevis Turn the reverse return bolt A clockwise to adjust handle rearward counter clockwise to adjust handle forward Pull lever rearward and release to check position again Adjust as necessary t
33. alled warms Also an extremely cold battery will not vehicle away from battery Do not lean over batteries accept a normal charge until it becomes warm 8 Start the engine of the vehicle with the booster bat 3 Always unplug or turn the charger off before attach tery Wait a few minutes then attempt to start the ing or removing the clamp connections engine of the vehicle with the discharged battery 4 Carefully attach the clamps to the battery in proper 9 If the vehicle does not start after cranking for thirty polarity usually red to positive and black to seconds STOP PROCEDURE More than thirty sec negative onds seldom starts the engine unless some mechan ical adjustment is made 5 While charging periodically measure the tempera ture of the electrolyte If the temperature exceeds 10 After starting allow the engine to return to idle 125 F 51 6 C or if violent gassing or spewing of speed Remove the cable connection at the engine electrolyte occurs the charging rate must be reduced or frame Then remove the other end of the same or temporarily halted to prevent battery damage cable from the booster battery 1 Remove the other cable by disconnecting at the dis charged battery first and then disconnect the oppo site end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps 39 Troubleshooting Adjustment amp Service THIS HOOK UP FOR NEGATI
34. als show all of the product s components in exploded views 3D illustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values are included in these manuals For the applicable manuals currently available for Model your model contact your local dealer Have the information listed in the box at the right available when making your request Serial No Your Name Address City State Zip Visa Mastercard No Card Expiration Date LC 8 Notes LC 9 Ferris Industries Inc Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have completed and submitted to Ferris within 20 days from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operator s manual Such routine maint
35. and spacers from under the mower deck DECK LIFT SPRING The deck lift springs A Figure 44 are factory set to provide optimal lifting performance Although it is fastened with an adjustable anchor this is NOT AN ADJUSTMENT POINT DO NOT attempt to adjust the spring length or lifting performance will be compromised ER Figure 44 Deck Lift Spring Location A Deck Lift Spring 33 Troubleshooting Adjustment amp Service BELT REMOVAL amp REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS Mower Drive Belt Removal amp Replacement 72 Mower Decks 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 See Figure 45 Remove the hairpin clip and clevis QI pin and remove the deck lift foot pedal Lift the floor pe ne Lift Pedal plate to gain access to the PTO drive belt B Deck Lift Lock Bar 3 Remove the mower deck guards 4 Using a 3 4 combination wrench rotate the spring loaded idler pulley A Figure 46 clockwise to release the belt tension A WARNING Use extreme caution when rotating the idler pulley with the wrench due to the increased tension in the spring as the idler pulley is being rotated Injury may result if the wrench is prematurely released while the spring is under tension Figure 46 Mower PTO Belt A Spring loaded Idle
36. aper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized techni cian 27 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the Cap ans INDUSTRIES INC APysvitte NDAD 3 IN THE USA All Models MODEL NO van NO Model No XXXXXX L Engine RPM x2 CE dBA LpA X om XXX Vibration Wheels ry CE Models Vibration amp Seat 98 XXX Ferris Industries Inc Munnsville NY USA 13409 When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number
37. arranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants tune up parts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or other than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non Ferris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defect
38. be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 ft Ibs 94 N m Figure 27 Balancing The Blade 2 b RD ii LA JE _ TIGHTEN Figure 28 Installing The Blade A Blade Bolt B Flat Washer 24 TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc Troubleshooting Adjustments amp Service tions on how to perform most of these minor adjust ments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER CAUSE PROBLEM Engine will not turnover or start T Parking brake not engaged WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key to prevent accidental starting of the engine REMEDY 1 Engage parking brake 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tanks Prime the fuel system 4
39. children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals Known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Safety Rules amp Information SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 2 3 12 18 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refu eling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place c
40. d gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Move Control Levers Gradually Figure 5 Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do 50 near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Forward Travel Figure 6 Forward Travel Reverse Travel Reverse Travel Figure 7 Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns Turning In Place Figure 8 Turning Around a Corner ADVANCED DRIVING Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in
41. do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflec tor in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disen gage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units 11 Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered unless using a grass catcher 14 Do not change the engine governor setting or over speed the engine 15 Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason includ ing emptying the grass catchers or unclogging the chute 16 Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make neces sary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alcohol or drugs 21 Sl
42. e Fuel Tank Cap To remove the cap turn counterclockwise AN Fuel Level Gauge Displays the total fuel level of both tanks Hydraulic Oil Reservoir Reservoir holds oil for the hydraulic ground drive sys tem See REGULAR MAINTENANCE for oil level check and fill procedure Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Pee sd le e Check that crankcase is filled to full mark on dipstick Be sure to read all information in the Safety and See the engine Operators Manual for instructions Operation sections before attempting to operate this and oil recommendations tractor and mower Check the radiator fluid level See engine operator s stop the unit i e Check the hydraulic oil level Refer to REGULAR Drive in an open area without mowing to become MAINTENANCE section accustomed to the unit Make sure all nuts bolts screws and pins are in place and tight Adjust the seat position and make certain you can reach all controls from the operators position A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill t
43. e positive ter minal can be shorted to the frame by a tool To avoid engine damage do not disconnect bat tery while engine is running Be sure terminal connections are tight before starting 40 Common Replacement Parts COMMON REPLACEMENT PARTS Listed below are parts numbers for the more common replacement parts Use only genuine Ferris replace ment parts to assure optimum performance and safety 61 Deck Belt Gearbox to Spindle 23123 Air Cleaner Element cccceseeeees 22883 31 61 Deck Blades Set of 3 rrrrrrnnnnnrnrnnnnrennnnn 208425 Engine Oil Filter rorrrrrnnnrrnnnnrrnnnnnnnnnnnen 22883 11 61 Deck Blades Export Model Set of 3 232725 Fuel Filter Assembly includes element 22883 19B Fuel Filter Element onlly 0005 22883 19C 72 Deck Belt Gearbox to Spindle 22439 Water Separator Element 008 22926 1 72 Deck Blades Set of 3 rrrnnnennnnennnnnnnnnnrr 224765 Hydraulic Oil Filter rronrrrrnrrrrnnrrrnnnrrnnnenvaner 21357 72 Deck Blades Export Model Set of 3 232738 Gearbox Drive Belt PTO to Gearbox 22575 Pump Drive Belt arrrnnrrnnrnnnnrrnnrnnnnnvnnnnnnnnnnnnn 22314 Deck Caster Roller rrrrarrrnnnorrnnnrrnnnrrnnnennnner 22060 Deck Nose Roller rrranrrnnnnnnnrnnnrnnnnnnnnnnnnnnnnnnn 20785 Touc
44. enance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instruc tions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information which must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it is for a specified period of time applies to the original pur chaser only and is subject to other restrictions FERRIS LIMITED WARRANTY Ferris Industries Inc Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an author
45. f grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cut ting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed LC 3 Lawn Care amp Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clip pings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING
46. faces and groove 6 Reinstall the mower deck drive belt see MOWER DRIVE BELT REMOVAL amp REPLACEMENT for instructions 38 Troubleshooting Adjustment amp Service BATTERY SERVICE 6 Charge the battery until fully charged until the spe cific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The Keep open flames and sparks away from the best method of making certain a battery is fully charged but not over charged is to measure the battery the gasses coming from it are highly explosive Ventilate the battery well during specific gravity of a cell once per hour The battery is charging fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period Checking Battery Voltage JUMP STARTING WITH AUXILIARY A voltmeter can be used to determine condition of bat BOOSTER BATTERY tery When engine is off the voltmeter shows battery Jump starting is not recommended However if it must voltage which should be 12 volts When engine is run be done follow these directions Both booster and dis ning the voltmeter shows voltage of charging circuit charged batteries should be treated carefully when using which normally is 13 to 14 volts jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 55 A dead battery or one too weak to start the engine ma
47. ficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler ates travels and steers before you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section located on page 26 Smooth Travel The lever controls of the Zero Turn rider are RESPONSIVE The BEST method of handling the ground speed control levers is in three steps as shown in Figure 5 FIRST place your hands onto the levers as shown SECOND to go forwar
48. functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 While sitting in the operators seat engage the park ing brake and make sure the PTO switch is disen gaged and the ground speed control levers are locked in the neutral position Set the throttle to middle position set throttle to FULL when starting in cold weather Turn the key to the HEAT position an hold to activate the glow plugs the glow plug indicator will start to glow when the glow plugs are heating Wait until the glow plug indicator begins to glow then turn the key to START If the engine does not start immediately move the throttle control to FULL NOTE Do not crank the engine continuously for more than 30 seconds Allow the starter motor to cool for two minutes before cranking the engine again 5 After the engine starts move the engine throttle con trol to SLOW Warm up the engine by running it for at least a minute Move the throttle to FULL before engaging the PTO switch or driving the machine NOTE In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For nor mal engine shut down follow the procedure given in STOPPING THE TRACTOR 12 STOPPING THE TRA
49. g 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to spindles Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts 1 Tighten to 70 ft lbs 94 N m are loose 2 Mower blades spindles 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips or fails to 1 Idler pulley spring broken or not 1 Repair or replace as needed drive properly attached 2 Mower drive belt broken 2 Replace drive belt 26 Troubleshooting Adjustment amp Service SEAT ADJUSTMENT See Figure 29 The seat can be adjusted fore and aft Move the lever forward position the seat as desired and release the lever to lock the seat into position GROUND SPEED LEVER ADJUSTMENT The control levers can be adjusted in three ways The a
50. grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease P N 22285 is recommended automotive type high temperature lithium grease may be used when thisis Figure 21 Deck Lubrication not available oi amp Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fit tings and surfaces clean both before and after lubri cation Figure 20 Deck Lift Linkage Pivots 22 BATTERY MAINTENANCE Note The tractor equipped with a maintenance free BCI58 battery Checking the Battery Fluid Standard battery only NOT maintenance free battery 1 2 3 Raise the seat plate to access battery Remove the battery filler cap A Figure 25 Fluid must be even with the split ring full mark If not add distilled water Reinstall the filler cap Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first C Remove the battery and clean the compartment with a solution of baking soda and water Clean the battery terminals and cable ends with a wire brush until shiny Reinstall the battery and reattach the battery cables positive cable first B Coat the cable ends and battery terminals with petro leum jelly or non conducting grease 23
51. h Up Spray Paint 12 oz can Ferris Red 22585 Ferris Red Grease 14 5 oz Tube 0 22285 Spanner Wrench for front shocks 068 22853 Foam Grip Motion Control Handles 22068 Plastic Grip Brake Handle c ccccceeeeeees 25510 208 FUSE E viarduneatabdonssasshtarnancedsavanstns 21603 SOA Fuse rrnnnrnnnnnnnnnnnrnnnnnnnnnvnnrnnnnnnannnnnennrnnnnennre 21771 60A MAXI Fuse rrrnnrnnnnrnnnannnnrnrnnnnnonnnnnnnvnnnnnnner 22911 Note Information listed above is correct at time of printing and are subject to changes in availability and specifications without notice Part numbers may be superceded by other part numbers 41 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors ENGINE TRANSMISSIONS HydroGear BDP 21 Parker TF 040 31 5 HP Caterpillar Type Pump and Wheel Motor Make Caterpillar Hydraulic Fluid Mobil 1 15W 50 synthetic oil or Model 3013 Castrol Syntec 5W 50 oil Horsepower 31 5 3600 rom Speeds Forward 0 11 MPH 0 17 7 km h Displacement 91 54 Cu in 1500 cc 3400 rpm Reverse 0 5 MPH 0 9 65 km h Electrical System 12 Volt 16 amp Alternator Battery 500 CCA Continuous Torque 483 ft lbs 654 N m Oil Capacity 11 5 Pt 5 4 L w Filter Output Maximum Weight 3000
52. he tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Fill the fuel tanks with fresh fuel Refer to engine manual for fuel recommendations at Ss I S f O g EN x 3 A WARN NG Figure 2 Pre Start Checks Crankcase Dip Stick Oil Fill Cap Fuel Tank Cap both sides Seat Adjustment Lever Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders DOW A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE 10 PRIMING THE FUEL SYSTEM Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system This must be per formed before the first use after any fuel filter mainte nance or if
53. hose incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PROD UCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURCHASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILI TIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in
54. ht Adjustment rronrrrrnnnnrnnnnrrnnnnnre 31 NN aa 1 Deck Lift Rod Timing Adjustrment csccssssesee 32 AN NN cer ea ses eae sea Siac enue Hees Gneeh settee 13 Deck Leveling Adjustment c csccsseeeeeeeees 33 HATS Deck Lift S DAG svare 33 Pushing the Rider by Hand rranennnrnnnnnnrnanennnnnn 13 Ag sh Sic aes 14 Belt Removal amp Replacement rrrarnnnrranenannnnnnnn 34 Storage A 16 Mower Deck Drive Belt rrrrrnanrnnnnnnnnnnnnnrr 34 Starting After Long Term Storage rrrnnrnnnnnernnre 16 pil 5 7 NN 3 PIE Bue He IG Gearbox Maintenance avoid 38 asana ee EE EE secs I 4 Check Gearbox Oil Level i 38 AINTENANGS SJCTEAUME uuvvmsneasimen elrdvik mess bvkeednn Chanae Gearbox Oil L ne 38 Checking Tire PreSSUreS seseseeeeeneenteeteeee 17 Battery aa OTE EEEE 39 Checking Adding 50 EEE 18 Checking the Battery Voltage mmmsrnssriss 39 ge gs EEE ENE EE EE Charging A Completely ee ee a Discharged Battery rrarrnnrrnrrnnrrn0000r OO Check Change Air Filter cccceeesseeeeeeeeees 19 Jump Seana with eee ioe re ENE Auxiliary Booster Battery ccc ccccccscecsee0 39 tit ae i sd i Common Replacement Parts ccc ceccecssseseeseeee 41 ange Engine Coolant cccccccccsssceeeeeeeeseeeees Se ae Clean Radalor Screen amp Oil COGIER areenan 20 Specifications krnsensennennsennennn errensnensennsennnensenne 42 Check Warning Lights and Alarm srrrnn
55. ine and remove the ignition key 35 Troubleshooting Adjustment amp Service Clutch Belt Removal 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Remove the rear skid plate by removing the bolts that fasten the skid plate to the bumper and slide the plate forward until it drops from the mounts Remove the rear belt shield and rear hood support 4 Remove the bumper 5 Remove the nylon lock nut A Figure 51 to release the belt tension and unhook the clutch belt idler spring C from the screw hook B Set the screw hook aside Remove the 5 16 bolt washer and nut D that fas ten the rubber pad to the clutch and unscrew the wire ends that connect the clutch to the electrical harness Pulling the belts over the bottom edge of the gearbox drive pulley E remove the clutch belts from the clutch pulley grooves and pull around the idler pulley Clutch Belt Replacement amp Adjustment 1 Install the clutch belts over the top of the clutch into the grooves of the crankshaft pulley and around the idler pulley Push the belts over the edge of the gearbox drive pulley and into the grooves of the pulley Hook the clutch belt idler spring on the screw hook and reinstall the screw hook into the anchor Adjust the screw hook until the spring measures 4 3 4 12 1cm
56. is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operators presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly TP 600 7124 02 UV F OPERATION 1 Never run an engine in an enclosed area 2 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provid ed 4 Be sure of your footing while using pedestrian con trolled equipment especially when backing up Walk don t run Reduced footing could cause slipping 5 Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while trav eling in reverse 7 Be aware of the mower discharge direction and
57. ive mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed e Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obligation to make changes or additions to products sold previously Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the purchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty nor will such assistance extend or revive the limited warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for t
58. ized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limi tations Covered Parts Warranty Period All Mowers 2 years 24 months from date of retail purchase by the original purchaser for parts amp labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the engine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable Please refer to the engine man ufacturer s warranty statement if any that is included in the owner s packet We are not authorized to handle warranty adjustments or repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its w
59. ked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Hd kk WwW N Begin mowing See the Lawn Care Section for tips on mowing patterns lawn care and trouble shooting information 7 When finished slow engine down and shut off the PTO 8 Stop the engine see STOPPING THE TRACTOR AND ENGINE PUSHING THE RIDER BY HAND DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit 1 Refer to Figure 4 for hydraulic release valve location 2 To open the dump valves turn the right hand release valve which is located on top of the right hand pump counter clockwise 2 full turns MAX Then turn the left hand release valve which is located on the bottom of the left hand pump counter clockwise 2 Figure 4 Hydraulic Release Valve Location full turns MAX A Hydraulic Release Valve Right hand side shown 3 Disengage the parking brake The tractor can now be pushed by hand 4 After moving the tractor engage the parking brake Re engage the pumps drive position by turning the release valves clockwise and tighten to 80 120 in Ibs 9 13 5 N m 13 ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive and learning to gain a smooth and ef
60. le do not make adjustments with the engine running 18 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear pro tective clothes and use insulated tools 19 Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary 20 Check brake operation frequently Adjust and service as required 21 Use only factory authorized replacement parts when making repairs 22 Always comply with factory specifications on all set tings and adjustments 23 Only authorized service locations should be utilized for major service and repair requirements 24 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous opera tion equipment damage and voiding of manufactur er s warranty 25 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use p
61. lignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted Handle Alignment Loosen the mount hardware A Figure 30 and pivot the lever s C Figure 35 fore or aft to align with each other Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 30 in or out to properly adjust the lever end spacing Handle Height Remove the mounting hardware A Figure 30 and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the maximum forward posi tion the top speed of each of these levers can be bal anced by turning the adjustment bolt s A Figure 31 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the securing nut 2 turn the top speed adjustment bolt CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is com plete Figure 31 Top Speed Adjustment A Top Speed Adjustment Screw B Jam Nut 27 Troubleshooting Adjustment amp Service NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be neces sary to adjust the control linkage NOTE Perform this
62. mount of pre load NOTE Spanner wrench is located under the seat in front of the oil reservoir and alarm REAR SUSPENSION ADJUSTMENT If the rider tilts side to side this adjustment will level the frame with the ground Although this adjustment may not be necessary it may be required if additional weight ie a grass catcher is added to the frame or a drive tire is replaced NOTE Perform this adjustment on a hard level surface such as a concrete floor To level the frame first measure the frame height 1 The measurement to the top of the rear frame rails at the widest point on the frame behind the drive tires should be 22 3 8 56 8cm for each side see arrow in Figure 37 3 Loosen the jam nuts and adjust the square head allen screw located above each spring 4 After adjusting both springs recheck the measure ment and adjust if necessary Troubleshooting Adjustment amp Service MOWING HEIGHT ADJUSTMENT See Deck Lift Rod Timing Adjustment and Deck Leveling Adjustment sections to ensure that the actual cutting height is consistent with the cutting height adjustment pin placement The cutting height adjustment pin A Figure 38 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8cm and 5 12 7cm in 1 4 0 64cm increments Depress the deck lift foot pedal B placing the majority of the force on the top edge of the pedal until it locks into the TRAN
63. nce or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or trac tion could cause sliding Do not try to stabilize the unit by putting your foot on the ground Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them Lee EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturers recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never allow children or others in or on towed equip ment 4 On slopes the weight of the towed equipment may 5 6 NO OND oOo A cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry
64. o align levers with notches Once the lever alignment has been adjusted lock jam nut against the clevis 2 28 OI Figure 32 Neutral Adjustment Left hand side shown A Control Linkage B Jam Nuts Figure 33 Neutral Spring Return Adjustment A Reverse Return Bolt B Reverse Return Spring C Spring Position Nut D Jam Nut Return Spring Adjustment After adjusting the neutral position lock the levers in the neutral position and measure the reverse return spring B Figure 33 length This should be 2 3 8 long If not hold the reverse return bolt A with a wrench while turn ing the spring position nut C until the measurement is achieved Troubleshooting Adjustment amp Service PARKING BRAKE ADJUSTMENT 1 Disengage the PTO stop the engine block the front FRONT me wheels remove the ignition key and engage the parking brake 2 2 1 5 0 5 4cm 2 Locate the upper brake spring A Figure 34 3 With the parking brake engaged measure the com pressed spring length The spring should be 2 to 2 1 8 5 0 5 4cm when compressed T m 4 If the spring is not within this range jack up the rear ed we of the machine and secure with jackstands Remove both drive tires Figure 34 Parking Brake Adjustment 5 Locate the lower brake spring and adjustment clevis A Upper Brake Spring A amp B Figure 35 6 Release the
65. onsult techni cal literature before performing repairs or maintenance Danger Machine Rollover Operating on steep slopes can cause sliding and loss of steering control and rollover Do not use this machine on slopes greater than 10 Danger Machine Rollover Do not operate on any slopes when wet or slippery Do not operate near drop offs or near water Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys Danger Dismemberment This machine can crush and cut Keep hands away from fans Danger Carbon Monoxide Poisoning Do not operate the engine in an unventilated area Danger Fire Hazard Keep unit free of grass leaves and excess oil Do not add fuel while engine is hot or running Stop engine and allow to cool for 5 min utes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Safety Icons Identification Numbers SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices
66. ontainers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi 10 11 ately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Maintenance and Storage 1 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage Always follow the engine manual instructions for stor age preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside where there is an open flame such as in a water heate
67. operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE D 1 Mow across slopes not up and down 2 Remove obstacles such as rocks tree limbs etc 3 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obsta cles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope 5 Use extra care with grass catchers or other attach ments These can change the stability of the unit 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 See your authorized dealer for recommendations of available weights to improve stability Safety Rules amp Information Do Not 1 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes 3 Do not mow near drop offs ditches or embank ments The operator could lose footing or bala
68. ow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 25 The engine in this unit is not factory equipped with a spark arrester It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applica ble local or state laws Other states or federal area may have similar laws 26 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period CAUTION This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss though extended XY periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it A WARNING Never
69. parking brake and disconnect the clevis B from the caliper lever C Turn the clevis to com press or release the upper spring Lock the nut against the clevis and reinstall the clevis onto the caliper lever CAUTION Do not adjust the spring to be shorter than 2 5 0cm when compressed This may damage the brake caliper If this does not correct the braking problem see your Ferris dealer Figure 35 Parking Brake Adjustment A Lower Brake Spring B Adjustment Clevis C Caliper Lever 29 FRONT SUSPENSION ADJUSTMENT The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the oper ator to customize the ride according to operator s weight and or operating conditions Less Pre Load e Light operator weight e Softer more cushioned ride e Best for relatively flat terrain More Pre Load e Heavy operator weight e Stiffer more rigid ride e Better handling and greater stability on hilly terrain To adjust the spring pre load 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 36 Using the supplied spanner wrench p n 22853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn CLOCKWISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both shocks are set to the same a
70. r Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their prop er operation regularly Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 12 Park machine on level ground Never allow untrained personnel to service machine 13 Use jack stands to support components when required 14 Carefully release pressure from components with stored energy 15 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative termi nal first and the positive last Reconnect positive first and negative last 16 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them 17 Keep hands and feet away from moving parts If possib
71. r Pulley 5 Slide the drive belt over the edge of the stationary idler pulley C and carefully release the tension on B Idler Spring the wrench until the spring tension is completely C Stationary Idler Pulley released 6 Remove the old belt and replace with a new one 7 Install the drive belt on the gearbox pulley the spin dle pulleys and idler pulleys 8 Rotate the spring loaded idler pulley A Figure 46 clockwise and slide the drive belt over the edge of the stationary idler pulley C Make sure the V side of the belt runs in the pulley grooves Figure 47 Carefully release the tension on the wrench 9 Lower the floor pan and reinstall the deck lift foot pedal clevis pin and hairpin clip Make sure the deck lift lock bar is located as shown in Figure 45 10 Reinstall the mower deck guards and secure with the 5 16 hardware previously removed Figure 47 Mower PTO Belt Routing Ea A Spindle Pulley C Spring loaded Idler Pulley 11 Run the mower under no load condition for approxi B PTO Drive Belt D Stationary Idler Pulley mately 5 minutes to break in the belt 34 Troubleshooting Adjustment amp Service BELT REMOVAL amp REPLACEMENT Q To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS Mower Drive Belt Removal amp Replacement 61 Mower Deck 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the eng
72. rrnnnnernnre 21 Lawn Care amp Mowing Information LC 1 LUDNICA OW bs EE 22 Battery Maintenance r arrnnanrrnnnvrnnnrrnnnnennunernere 23 NOTE In this manual left and right are referred to as Checking Battery Fluid rrrrnnrnnnnnnrnnnnnnrr 23 ee NE bOs OR Cleaning the Battery and Cables 23 p g P Servicing the Mower Blades c csssscesseeeeees 24 WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 44 in text signifies important cautions or warnings which must be followed
73. t Cut Here On i First Pass Fl on Tall Grass Requires Incremental Cutting Second For extremely tall grass set the cutting height at maxi Pass mum for the first pass and then reset it to the desired height and mow a second or third time IV l li 1 if L A MI a Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile LC 2 WHAT MOWING PATTERNS TO USE Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered Cut long straight strips overlapping slightly Where possible change patterns occasionally to eliminate matting graining or a corrugated appear ance For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpen dicular to the previous cut The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut Lawn Care amp Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between three and five inches high Mow with sharp blades Short clippings o
74. the fuel system is run dry To prime the fuel system On the water separator Using a 1 2 wrench loosen the vent screw on the water separator 2 3 revolutions Unscrew the priming hand pump B Figure 3 locat ed on top of the water separator Operate the hand pump up and down until fuel that is free of air flows from the vent Tighten the vent screw to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN On the engine fuel filter 1 Using the appropriate size wrench loosen the vent screw on the engine fuel filter 2 3 revolutions Operate the hand pump up and down until fuel that is free of air flows from the vent Tighten the vent screw to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN On the engine injector pump 1 Using a 13mm wrench loosen the vent screw on the fuel inlet 2 3 revolutions Operate the hand pump up and down until fuel that is free of air flows from the vent Tighten the vent screw to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN 4 Tighten the priming fuel pump finger tight 5 Start the engine See STARTING THE ENGINE If the engine will not start further priming is necessary If the engine starts but misfires or continues to emit smoke further priming is necessary If the engine starts but runs rough continue to run the engine at low idle until the engine runs smoothly 11 Operation Operation WARNING If you do not understand how a specific control
75. tically lead to thatch this is untrue Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they COMPOSTING The best way to recycle excess clippings and leave your lawn looking immaculate is to collect them with an effi cient collection system and deposit them in a compost pile A compost pile is a collection of grass leaves and other organic wastes which when properly tended decompose into an odorless topsoil material This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabricated bin from a garden store The bin should also have venting on each side and from the bottom to the top 2 Fill the bin with alternating layers of yard waste Follow this recipe First layer 3 4 inches of chopped brush or other coarse material Second layer 6 8 inches of mixed leaves grass clippings sawdust etc Materials should be sponge damp Third layer 1 inch of soil to add micro organisms that help break down organic matter Fourth layer 1 2 inches of manure to provide the nitrogen needed by micro organisms Keep adding layers until the bin is almost full Top off with a 4 6 inch layer of straw and scoop out a basin to catch rain water 3 Four or five days later the pile will reach temperatures of 140
76. ting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cut less than Optimal cutting point at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems AL AA LI N M af F R NAL AN dala LiL inet Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does NOTE We cover some specific mowing instructions for mulching and broadcasting later in this Lawn Care section Proper Cutting Heigh
77. to the outside of the loops on the spring see Figure 52 Reinstall the clutch anchor pad to the clutch with the hardware D previously removed Make sure the hardware is in the same order as is was before being removed Reinstall the bumper rear hood support rear belt shield and skid plate 36 Pump Drive Belt Removal 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Remove the clutch belts see CLUTCH BELT REMOVAL for instructions Using a 1 2 breaker bar place the square end in the square hole located in the middle of the idler arm A Figures 53 Carefully rotate the breaker bar counter clockwise which will relieve the tension on the belts exerted from the idler arm Remove the belts from the right hand and left hand pump drive pulley grooves Carefully release the tension on the breaker bar until the idler arm stops against the left hand pump drive pulley Remove the belts from the crankshaft pulley grooves and pull over the top of the clutch Pump Drive Belt Replacement 1 Place the belts over the clutch into the crankshaft pulley grooves Carefully rotate the idler arm with the breaker bar counter clockwise see Figure 53 and wrap the belts around the bottom side of the idler arm pulley and place the belts in the left hand pump pulley grooves
78. with a mixture of these grasses A local nursery or lawn center may help you to identify what kind of grass your lawn contains from a sample Knowing your climate and conditions is also important to proper lawn care Drier climates or conditions will require additional watering while wetter climates may require more frequent mowing HOW AND WHEN TO WATER FERTILIZE amp AERATE Every lawn s watering needs are unique and are depen dent upon the type of grass and soil the amount of local rainfall and other conditions Most lawns are watered too often but with too little water However too much water can allow development of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and deeply imitating a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evaporates in the hot afternoon sun TP 600 7000 01 UV FD Lawn Care amp Mowing information Types of Grass Climate and Conditions e How and When to Water Fertilize amp Aerate How High to Mow the Grass When and How Often to Mow e What Mowing Patterns to Use e Proper Mowing Methods How to Solve Common Mowing Problems
79. y not mean the battery needs to be replaced For exam 1 Both batteries must be of the same voltage ple it may mean that the alternator is not charging the 2 Position the vehicle with the booster battery adjacent battery properly If there is any doubt about the cause of to the vehicle with the discharged battery so that the problem see your dealer If you need to replace the booster cables can be connected easily to the batter battery follow the steps under Cleaning the Battery amp ies in both vehicles Make certain vehicles do not Cables in the Regular Maintenance Section touch each other CHARGING A COMPLETELY gb eden front ape air DISCHARGED BATTERY Place damp cloth over vent caps on both batteries 1 Be aware of all the safety precautions you should 4 Connect positive cable to positive post of dis observe during the charging operation If you are charged battery wired to starter or solenoid unfamiliar with the use of a battery charger and 5 Connect the other end of same cable to same post hydrometer have the battery serviced by your dealer marked positive on booster battery 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before 6 Connect the second cable negative to other post of booster battery adding water because the water level will rise as it 7 Make final connection on engine block of st

Ferris Industries 5000/61RCE User's Manual

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