Exmark OCD02 User's Manual
Contents
1. gt 472 N O O 45 2 Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously Exmark or its distributors and dealers accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication 2009 Exmark Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 PARTS____ am OVERNIGHT FREE If your Exmark dealer does not have the Exmark part in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed Some restrictions apply See your participating Exmark Dealer for details Contact us at www Exmark com Printed in the USA All Rights Reserved Introduction CONGRATULATIONS on the purchase of your Exmark equipment This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble free operation This manual contains operating maintenance adjustment and safety instructions for your Exmark equipment BEFORE OPERATING YOUR MOWER CAREFULLY READ THIS MANUAL IN ITS ENTIRETY By following the operating maintenance and safety instructions you will prolong the life of your equipment maintain its maximum ef2. 1 403005 DANGER THIS UNIT WHEN COVER IS NOT IN PLACE 98 5954 DISCHARGE GATE A g CLOSED 109 9928 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any ait bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower Setup Setup Installing OCD02 on Mower Deck Important For Serial Numbers 790 000 and higher multiple accessories added to a base unit can change the stability of the machine Read the unit operator s manual to determine if counterbalance weights are necessary for the accessories installed on the unit 1 Remove the floorpan 2 Remove the discharge deflector from the deck 3 Remove the bracket from the discharge deflector and retain the hardware 4 Use the template provided as a guide to cut off the lip of the discharge deflector Fold the template and align the three slots on the template with the discharge deflector as shown in Figure 2 Cut along the bottom portion and the outer edges on each side of template to remove the lip Figure 2 1 Discharge deflector 3 Cut along template 2 Template 4 Lip removed 5 Reas
3. Exmark Service Dealer Note When disconnecting electrical connectors Do Not pull on the wires to separate the connectors Gate does not lock when closed 1 Cable tension is too tight 1 Adjust the cable nuts Gate does not open 1 Cable is not tensioned properly 1 Adjust the cable nuts 2 Cable is disconnected at one or both ends 2 Reconnect cable Pedal is too loose or tight 1 Pivot bolt and nut not adjusted properly 1 Adjust the bolt and nut for proper pedal feel 13 Exmark Commercial Attachments and Accessories 90 Day Limited Warranty Conditions and Products Covered Exmark Mfg Co Inc and its affiliate Exmark Warranty Company pursuant to an agreement between them jointly warrant on the terms and conditions herein that we will repair replace or adjust any part on these products and found by us in the exercise of our reasonable discretion to be defective in factory materials or workmanship for a period of 90 days This warranty applies to Exmark commercial attachments and accessories sold in the U S or Canada This warranty may only be assigned or transferred to a second or third owner by an authorized Exmark dealer The warranty period commences upon the date of the original retail purchase This warranty only includes the cost of parts and labor Items and Conditions Not Covered This warranty does not cover the following Pickup and delivery charges to and from any authorized Exmark Se
4. Gate 12 ROU DISSHOOUDG 13 Safety Safety Safety Alert Symbol This Safety Alert Symbol Figure 1 is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Figure 1 1 Safety alert symbol The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER WARNING or CAUTION DANGER White lettering Red background Indicates an imminently hazardous situation which if not avoided Will result in death or serious injury WARNING Black lettering Orange background Indicates a potentially hazardous situation which if not avoided Could result in death or serious injury CAUTION Black lettering Yellow background Indicates a potentially hazardous situation which if not avoided May result in minor or moderate injury This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Safe Operating Practices Training e Read the OCD02 and tractor Operator s Manuals and other training material If the operator s or mechanic s can not read English it is the owner s responsibility to explain this mater
5. GRASS CATCHER TURF STRIPER MICRO MULCH SYSTEM STANDON Date Purchased 2009 Exmark Mfg Co Inc Part No 4500 482 Rev B Industrial Park Box 808 402 223 6300 Beatrice NE 68310 Fax 402 223 5489 All Rights Reserved Printed In USA www exmark com _________________
6. claim of breach of warranty Attorney s fees No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark attachment or accessory All implied warranties of merchantability that the product is fit for ordinary use and fitness for use that the product is fit for a particular purpose are limited to the duration of the express warranty Some states do not allow exclusions of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state G4500 427 Service Record Date Description of Work Done Service Done By SEE EXMARK S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM OPERATOR CONTROLLED DISCHARGE FULL SUSPENSION SEAT ROLL OVER PROTECTION SYSTEM ROPS DECK LIFT ASSIST KIT SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT TURF STRIPER 12V POWER PORT ULTRA VAC COLLECTION SYSTEM MICRO MULCH SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL TAIL WHEEL SNOWBLOWER FLOOR PAN EXTENDER SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT ULTRA VAC COLLECTION SYSTEM MICRO MULCH SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM ROLL OVER PROTECTION SYSTEM ROPS WEATHER CAB
7. cluding any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to commercial attachments and accessories operated under normal conditions You must read the operator s manual You must also properly service and maintain your Exmark product as described in the operator s manual or other operational instructions provided by Exmark Such routine maintenance whether performed by a dealer or by you is at your expense General Conditions The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be repair or replacement of defective components as set forth herein Neither Exmark nor Exmark Warranty Company shall be liable for any incidental or consequential loss or damage Such damages include but are not limited to Expenses related to gasoline oil or lubricants Travel time overtime after hours time or other extraordinary repair charges or charges relating to repairs or replacements outside of normal business hours at the place of business of the authorized Exmark Service Dealer e Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Any telephone or telegram charges or travel charges Loss or damage to person or property other than that covered by the terms of this warranty Any claims for lost revenue lost profit or additional cost as a result of a
8. ficiency and promote safe operation If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and ate equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them promptly for you from the factory All Exmark parts are thoroughly tested and inspected before leaving the factory however attention is required on your part if you are to obtain the fullest measure of satisfaction and performance Whenever you need service genuine Exmark parts ot additional information contact an Authorized Service Dealer or Exmark Customer Service Contents 3 5 Safety Alert 5 Safe Operating 5 Safety and Instructional Decals 7 SETUP N 8 Installing 02 on Mower 8 Product Over VEW 10 11 Opening the Discharge 11 Closing the Discharge 11 MAINTENANCE 12 Adjustments aiena 12 Foot Pedal Achy 12
9. fore servicing cleaning or making any adjustments to the unit While maintenance or adjustments are being made someone could start the engine Accidental starting of the engine could seriously injure you other bystanders Remove the key from the ignition switch engage brake sad pail the wire s Foot Pedal Ad J ustment off the spark plug s before you do any maintenance Also push the wire s aside so it does not accidentally contact the spark plug s The foot pedal allows the gate to be held in any position Adjust the pivot bolt and nut as shown in Figure 4 for more or less resistance Gate Adjustment 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Make sure the discharge baffle bolt head is positioned to the outside of the deck as shown in Figure 6 Turn the bolt around if necessary 3 Place the foot pedal in the closed position refer to Closing the Discharge Gate in the Operation section 4 Try opening the gate with your hands The gate should be locked into place If the gate opens the cable tension is too tight Adjust the cable nuts at either end of the cable for less tension Troubleshooting Troubleshooting Important It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use The following table lists some of the common causes of trouble If assistance is needed contact your
10. ial to them e Become familiar with the safe operation of the equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users e Never let children or untrained people operate service the equipment Local regulations may restrict the age of the operator e The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation e Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Exmark Wear appropriate clothing including safety glasses substantial footwear long trousers and hearing protection Do Not operate when barefoot or when wearing open sandals A CAUTION The machine that the OCD02 attaches to produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine Inspect the area where the equipment is to be used and remove all rocks toys sticks wires bones and other foreign objects which can be thrown by the machine and may cause personal injury to the operator or bystanders Operation Operate only in daylight or good artificial light keeping away from holes and hidden hazards e Never mow with the d
11. ischarge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly Stop engine wait for all moving parts to stop remove key and engage parking brake Before checking cleaning or working on the mowet After striking a foreign object or abnormal vibration occurs inspect the mower for damage and make repairs before restarting and operating the mower Safety Before clearing blockages Whenever you leave the mower A WARNING Hands feet hair clothing or accessories can become entangled in rotating parts Contact with the rotating parts can cause traumatic amputation or severe lacerations Do Not operate the machine without guards shields and safety devices in place and working properly Keep hands feet hair jewelry or clothing away from rotating parts NEVER carry passengers DO NOT operate the mower when people especially children or pets are in the area Safety Safety and Instructional Decals Keep all safety signs legible Remove all grease dirt and debris from safety signs and instructional labels Replace all worn damaged or missing safety signs When replacement components are installed be sure that current safety signs are affixed to the replaced components If an attachment or accessory has been installed make sure current safety signs are visible KEEP HANDS and FEET AWAY
12. of the deck Turn the bolt around if necessary Figure 6 1 Discharge baffle bolt 3 Gate linkage assembly head 2 Deck tab 12 Insert the chute pivot rod through the first tab on the deck gate linkage assembly and discharge deflector see Figure 7 Install the link pivot bracket onto the link pivot channel located on the gate linkage assembly Route the chute pivot rod through the link pivot bracket the tabs on the deck gate linkage assembly and discharge deflector and install the hairpin Orient the hairpin as shown in Figure 7 G010568 Figure 7 1 Chute pivot rod 4 Discharge deflector 2 Deck tab 5 Hairpin 3 Link pivot bracket 13 Push down the front of the foot pedal and place the link pivot bracket in the unlocked position Figure 8 attach the cable end onto the gate lift link Orient the hairpin as shown in Figure 8 and install into the gate lift link roduct Overview G010567 1 Foot pedal 7 Gate lift link 2 Push down 8 Hairpin 3 Rear cover notch 9 Deck mount bracket 4 Cover 10 Cable nuts 5 Side cover notch 11 Knob 6 Cable 12 Link pivot bracket in unlocked position 14 Place the rear cover notch between the two nuts 15 on the loose end of the cable Tighten nuts against the cover Place the side cover notch between the knob and the deck mount bracket on the gate linkage assembly and tighten 10 Product Overview 1 Gate Figure 9 2 Fo
13. ot pedal Operation Operation Important Always mow with the discharge deflector installed and in the down position A DANGER An uncovered discharge opening will allow objects to be thrown in an operator s or bystanders s direction Also contact with the blade could occur Thrown objects or blade contact can cause serious injury or death Never operate the mower with the discharge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly A DANGER The rotating blades under the mower deck ate dangerous Blade contact can cause serious injury or kill you Do Not put hands or feet under the mower or mower deck when the blades are engaged Opening the Discharge Gate Push down on the back of the foot pedal to open the gate 5 Figure 10 1 Push down 4 Discharge deflector 2 Foot pedal 5 Discharge opening 3 Gate open Closing the Discharge Gate Push down on the front of the foot pedal to close the gate Sy y G010570 Figure 11 1 Push down 3 Gate closed 2 Foot pedal 4 Discharge deflector 11 Maintenance Maintenance Note Determine the left and right sides of the machine from the normal operating position A WARNING Adjustments Note Disengage PTO shut off engine wait for all moving parts to stop engage parking brake and remove key be
14. rvice Dealer Any damage or deterioration due to normal use wear and tear or exposure e Cost of regular maintenance service or parts such as filters fuel lubricants tune up parts and adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear accidents or lack of proper maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the attachment or accessory or other than as recommended in the operator s manual or other operational instructions provided by Exmark All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement parts Instructions for Obtaining Warranty Service The product must be registered with original proof of purchase by an Exmark Service Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S or Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark attachment or accessory in
15. semble the bracket that was removed in step 3 into the discharge deflector and fasten with its hardware 6 Install the foot pedal onto the toe board as shown in Figure 3 G010564 Figure 3 1 Foot pedal 3 Toe board 2 5 16 18 x 3 4 inch 4 5 16 18 nyloc nut carriage bolt 7 Install the cable bracket on the frame rail and position close to foot pedal as shown Figure 4 Secure the bracket with 5 16 18 x 2 1 4 inch carriage bolt and nyloc nut 8 2 4 Figure 4 1 Nyloc nut 5 Foot pedal 2 Cable bracket 6 Cotter pin 3 5 16 18 x 2 1 4 inch 7 Bolt and nut adjustment carriage bolt 4 Cable 8 Cable nut 8 Hook the end of the cable onto the foot pedal and insert the cotter pin Setup 9 Place the cable into the cable bracket notch and secure with the two nuts Make sure the nuts are centered on the bracket 10 Wrap the cable hanger strap over the cross shaft and feed the loose end of the cable through the strap holes as shown in Figure 5 Route the cable around the back side of the cross shaft Install the other cable hanger strap on the right side of the cross shaft Set the cable aside A iyo o DA Z Figure 5 1 Foot pedal 4 Cross shaft 2 Cable bracket 5 Cable hanger strap 3 Cable 11 Install the gate linkage assembly onto the deck as shown in Figure 6 Make sure the discharge baffle bolt head is positioned to the outside
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