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Emerson NetSure 802 DC Power System Application Guide

1. 4 30 00 LI El i M eo Y Top View HO 24 000 gt 1 R d o Left Side View Front View Page 128 of 134 Notes 1 All dimensions are in inches unless otherwise specified 2 Weight in Lbs Bay Net 746 Shipping 823 Rectifier Net 41 Shipping 53 3 Finish Gray 84 000 H H o o Y Right Side View This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B AG582140000 Issue AW June 3 2014 Overall Dimensions Optional PDSC AC Input Power Distribution Service Cabinet AC Input Wiring Access Opening s Choose either the supplied access plate with on 4 x 4 square opening or two 3 diameter circular openings Left Side View
2. SSS p Ee Se SS Se eos pee SSS SSS SSS s fe SEE i 3 3 is ELE ped p Sene ni tTESEREO Sa8 i S S S fe SSS DC em am AAR Rear View Power Only Bays Page 81 of 134 POSITIVE BATTERY GROUND RETURN NEGATIVE BATTERY SUPPLY 48V This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Syste
3. e Frame BEES e Ground EX 1 4 20 Studs 3822 SESS on 1 Centers 9000000000 1 4 20 Studs ae n 1 4 20 Studs on 5 8 Centers o o on 5 8 Centers Feed 1 8 Feed 2 C C Feed 3 2 2 Feed 4 C C A Feed 5 B 3 Feed 6 A Feed 7 e Feed 8 Feed 9 8 Feed 10 C C o O SS SS zu Front Door Removed in Illustration for Clarity Only e Rectifier 1 li Rectifier 2 E Rectifier Z3 id Rectifier 4 e Rectifier 5 9 e Rectifier 6 O Rectifier 7 Rectifier 8 e e Rectifier 9 e ol Rectifier 10 Front View Page 95 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home xternal Alarm Reference and Control Wire Sizes Power Distribution and Power Only Bays Features External Alarm Reference and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Cus
4. 325 dd mon yy hh mm ss Jv gt SYSTEM CONTROLLER CONTROLLER 4 326 NO ALARMS PCU ALARM dd mon yy hh mm ss 4 EMERGENCY STOP 356 la LOG DETAIL MENU 327 INPUT ACTIVE dd hh mm ss V DISTRIBUTION ALARM PCU BIFSNE 328 FI VOLTAGE SHUTDOWN SA mon yy Mammas LOG DETAIL MENU NO ALARMS INPUT ACTIVE PANEL B P A B PCU B SN ALTERNATE CURRENT pol DIST PANEL B P A B 328A ALTERNATE CURRENT dd mon yy hh mm ss iv 385 NO ALARMS EMERG STOP LIMIT ACTIVE 400 B P PCU B SN amp I 3 DIST PANEL B P A B SYSTEM VOLTAGE IS 386 H V SHUTDOWN 329 diamant QV DISCONNECTED VERY LOW 411 iss PCU B SN l avereu BATES IE ON OT ROUTER B 4 387 POSITION B P A B 330 SYSTEM BATTERY IS ON E p IS OPEN AC LINE OFF DISCHARGE mon yy hh mm ss PCU B SN 425 POSITION B P A B SYSTEM HIGH VOLTAGE RELAY HEPR NOT FOUND AC LINE LOW 331 1 ALARM GO TO FUNCTION MENU 388 or PCU B SN 4 332 SYSTEM HIGH VOLTAGE 436 GO BACK TO MENU TREE POSITION NOTE OUND AC EINE HIGH 2 ALARM BEGINNING 2 PCU B SN 333 NO PCUs ARE 389 POSITION B P A B AC PHASE LOST IN INVENTORY TYPE UNKNOWN PCU B SN 334 NO DIST PANELS ARE TEC POWER FACTOR 07 ROUTER ALARM PCU Bi SN 335 NO ROUTERS ARE LOG DETAIL MENU 391 DIST PANEL pepe IN INVENTORY ROUTER B LVD FAILURE FUSEISREAKER 336
5. Iii C See Le Ses SES EHE SEB S SSe id im pontes Sea i SSS e EE SEE 6 i SSS SS Rear View Power Distribution Bays Page 79 of 134 AG582140000 Issue AW June 3 2014 POSITIVE BATTERY GROUND RETURN NEGATIVE BATTERY SUPPLY 48V Positive Busbar Link to from Next Previous Bay Negative Busbar Link to from Next Previous Bay This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 8
6. o Toggle Handle Bullet Nose Circuit Breaker Rocker Handle Bullet Nose Circuit Breaker Bullet Nose Fuseholder P N 117201 includes Fuseholder Alarr and Alarm Fuse Safety Cov Alarm Fuse Replacement P N 248610301 4 Safety Fus Replacemt P N 24889 Bullet Nose Fuseholder TPS TLS Fuse Page 53 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Optional Bullet Nose Type 10 Position GMT Fuse Module for List C Features Installs in the optional List C Fuse Circuit Breaker Panel Provides 10 GMT fuse positions 1 4A to 15A GMT Alarm Type Fuses Screw clamp type load and load return terminals provided Includes ten dummy fuses equipped with safety fuse covers Includes 35A input fuse and associate alarm fuse Restrictions 30A maximum capacity per block Terminal block wire size capacity 24 to 14 AWG Requires five 5 bullet device mounting positions When used for power distribution load should no
7. Page 121 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 4 1 16 External Control Circuits A Remote Test Equalize All Rectifiers can be placed into the test equalize mode by applying a loop closure signal The Rectifiers operate in the float mode when the loop closure signal is absent B Remote High Voltage Shutdown The high voltage shutdown circuit on all Rectifiers as described in Paragraph 3 4 6 E can be activated by applying a loop closure signal C Rectifier Emergency Shutdown and Fire Alarm Disconnect The Rectifiers can be inhibited by applying a loop closure signal Manual restart is required D External System Voltage Meter Reading Leads can be extended from the MCA to an external voltage source This is the voltage source the MCA monitors for system alarms and displays as System Output Voltage E Test Input The High Voltage Shutdown and or Rectifier Emergency Stop circuits can be tested without affecting the system by applying a
8. nennen rennen 26 List 38 Surge Suppression for 480VAC Input enne 27 List 50 Optional LMS Main CPU Circuit Card Primary Power Distribution and Power Only Bays 27 List 63 Optional LMS Expansion CPU Circuit Card Secondary Power Distribution and Power Only BAYS DH 27 List 64 Interface Kit to a Spec No 582121900 Power System equipped with a DGU 28 List 65 Interface Kit to a Spec No 582121901 Power System equipped with an LMS1000 28 List 66 Interface Kit to a Vortex Power System without DGU or 51000 29 List 67 Interface Kit to a Model 1231H Legacy Power System with 1 8 Rectifiers 29 List 70 Additional MCA Six 6 Output Form C Relay Circuit 29 List 71 MCA I O Circuit Card P N 524550 enne rennen nnne 30 List 73 Security Adapter Unit Upgrade Kit Factory Installed se m 30 List 74 Security Adapter Unit Upgrade Kit Field Installed ssm 30 List C 24 Position Bullet Nose Circuit Breaker Fuse Panel sse 31 ACCESSORY DESCRIPTIONS iiie a BERE RO EXER EE Rae 32 r T 32 P N 486532602 Rectifie
9. Y Method of Mounting 1 H 554873 and 514688 514691 and 514543 Horizontal Battery Load Return Busbars H Positive Busbar rene Negative Busbar eri Detail C cont d on next page Busbar Assemblies Mounted On Top of Power Distribution Bay Page 66 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B AG582140000 Issue AW June 3 2014 Home Top View Expansion Bay Ground Bar Mounting P N 514688 614689 Top View Expansion Bay Ground Bar Mounting P N 514690 614691 OQ 6 6 o o o o o o o o o o q d o o o WZU UV Sw o o o _ o o o o
10. Detail C cont d from previous page Busbar Assemblies Mounted On Top of Power Distribution Bay Page 67 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Optional External Top Mount Vertical Battery Input Busbar Assembly Home Features Provides a battery input busbar assembly that mounts to the top of the bay Provides vertical lug landings for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Includes a plastic shield that mounts below and behind the Negative Battery Supply 48V busbar Restrictions Rated for 2000 amperes All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Not expandable Not available when optional P N 554873 External Top Mount Horizontal Battery Input Busbar Assembly is installed Bay will accept one or the other not both Ordering Notes 1 Order one 1 External Top Mount Vertical Battery Input Busbar Assembly per bay as requi
11. o o 1 000 D X41 0O QU X o amp o o o o o o o o lt T 0 437 Dia 24 I 11 Spaces at 2 00 centers 22 000 4 Detail B Load Return Busbars Hole Size and Spacing Dimensions for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Page 65 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 1 8 t B Comer co EE n i E WF E i FE HB 26 37 aus i I I 17 87 HiH 3 11 62 Z I TIT Front Top _ of 6 12 6 67 0 25
12. Left Side View ol O9SSSBDNVS Top View 24 000 Front View Page 127 of 134 30 A 00 AG582140000 Issue AW June 3 2014 Notes 1 All dimensions are in inches unless otherwise specified 2 Weight in Lbs Bay Net 746 Shipping 823 Rectifier Net 41 Shipping 53 3 Finish Gray 9 500 Y 84 000 H H o o 4 o coy Right Side View This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home Overall Dimensions Primary and Secondary Power Distribution Bays List 2 and 12
13. Note Remove factory installed shorting plates See next page for illustration with shorting plates installed V M AUI Rear View Optional Bolt On PCU AC Input Service Cabinet Page 87 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 Features System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay AC Input One 1 AC Feed Home Wire Sizes Branch Circuit Protection and Lugs Studs 3 8 16 1 centers are provided for installation of customer provided two hole AC Input lugs These studs are accessed from the rear of the PDSC AC Input Power Distribution Service Cabinet e Captive nuts 3 8 16 on 1 centers are provided for installation of customer provided frame ground lugs These studs are accessed from the rear of the PDSC AC Input Power Distribution Service Cabinet For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separat
14. ERRERA RENAA 46 TLS TPS Fuses Bullet Nose Type Fuseholders and Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly Power Distribution Bays sse nennen nene 49 Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e w TLS TPS Fuses Distribution Only Bays 5 51 2 ette Bee tete P ele ta e e eh Eo eec PRODR Rud 52 Optional Bullet Nose Type 10 Position GMT Fuse Module for List C 54 Replacement Alarm Reference and Control 55 Fuseblock Located in Bay s Left 55 Input and Alarm Fuse on Optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 57 Optional Power Distribution Bay Internal Ground Busbar Kits eee 57 Optional Internal Ground Busbar Kit P N 554862 eene meer 57 Optional Internal Ground Busbar Kit P N 555214 58 Power Distribution and Power Only Bays External Busbars eene nnns 60 Optional External Top Mount Horizontal Battery Input Busbar Assembly 60 Optional Busbar Shield e o duret pedo Hed uu ke redd duet tinae a lett 60 Optional External Top Mount Ground L
15. gt System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Lug Adapter Kits Power Distribution Bays 2 000 3 8 Clearance Holes Lug Adapter P N 513702 Kit P N 520893 see Notes 1 2 3 Load Lug Adapter Plate for 3 Pole Devices Lug Adapter Kits Power Distribution Bays 2 000 3 8 Clearance Holes Kit P N 520894 see Notes 1 2 3 Load Lug Adapter Plate for 4 Pole Devices Maximum size of wire to be connectedto a single lug position is 750 kcmil Maximum lug width is 1 937 inches Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Lug Adapter P N 514765 Lug Adapter Kits Distribution Only Bays 1 000 3 Position 3 8 Lug Adapter Kit Clearance Hole P N 529131 see Notes 5 6 7 8 Lug Adapter Kits Distribution Only Bays 3 8 Clearance Hole 4 Position Lug Adapter Kit P N 534420 see Notes 5 6 7 Page 42 of 134 This document is pro
16. Rear View S Rear cover panels removed in illustration for clarity Rear View i Ti Bus 4 Bus 4 Position 37 Bus 4 Position 42 Bus 4 Position 48 Bus 2 to Distribution Bus 2 Position 24 Bus 2 Position 19 Bus 2 Position 18 Position 13 to Distribution e x c a to Distribution to Distribution to Distribution to Distribution to Distribution to Distribution Page 37 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 0 OX OKO OX o ollo QO Q oOo 1 Position Devices Load Busbars with NO Lug Adapters Installed 3 Position see Note 6 Lug Adapter Kit P N 529131 see Notes 2 3 4 5
17. Rn 102 102 3 2 Input Ratings 480VAC with 486532602 Rectifier sss eene 103 3 3 Input Ratings 480VAC with 486532603 Rectifier ssssssssssseee eene 105 Page 13 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 3 4 Input Ratings 208VAC with 486534003 Rectifier 106 3 5 Standard Features et erre Peto esee Dd ptit ente dete oe 107 4 MO eerte pte REIR ce enne cd get Sue eeu shots RATER e Geet RR AER RR RR e 112 4 1 5 oeenn eod ere due d ene d Pe o rete did 112 5 Optional LMS Monitoring System eeeeseeeeeeeeeee eene nennen nnnm nnne nnn iain nine innen 123 PHYSICAL SIZE INFORMATION 2 ritiene tt nter RE eletto iot EE Eee HER 124 Floor Hole Drilling Pattern Di
18. No of Rectifiers Audible Noise 1 65 dBA 75 dBA EMI RFI Suppression Rectifiers operating in a Power Distribution Bay conform to the requirements of FCC rules Part 15 Subpart B Class A for Radiated and Conducted emissions limits Surge Protection A Standard Compliance with EN61000 4 5 Installation Class 4 and capable of withstanding surges per ANSI IEEE C 62 41 1991 Category B across the input terminals Note This level of protection is a widely used standard for telecommunications power equipment As with all such equipment it is the end user s responsibility to provide an adequately sized Surge Suppression Device at the commercial power service entrance of the building that reduces all incoming surges to levels below the classes categories stated for the equipment B When Equipped with List 35 36 37 or 38 Compliance with EN61000 4 5 Installation Class 4 and capable of withstanding surges per ANSI IEEE C62 41 1991 Category A Category B and Category C and ANSI IEEE C62 41 2 Scenario II Exposure 3 100KA 8 20us 10KA 10 350us ESD Protection Complies with EN61000 4 2 Level 4 8kV contact Electrical Fast Transient Burst Immunity Complies with EN61000 4 4 Level 4 Mounting This Power System is intended only for installation in a Restricted Access Location on or above a non combustible surface Typical industry standards recommend minimum aisle space clearance of 2 6 for the front of
19. 90 Power Only Bay AC Input Two 2 AC Feeds Wire Sizes Branch Circuit Protection and Lugs 92 Power Only Bay AC Input Ten 10 AC Feeds Wire Sizes Branch Circuit Protection and Lugs 94 External Alarm Reference and Control Wire Sizes Power Distribution and Power Only Bays 96 Optional Battery Charge Temperature Compensation Probe for Digital Compensation 97 Replacement Additional MCA Network Cable nennen nnn nenne nnmnnn nnmnnn na 98 Replacement Additional LMS Network 98 Replacement Circuit Card 2 c c ciccctccceccecsesseeccaseaccecanainccecteeiceczanincntcecectectaginecanteeiseenaainentanedtenetaaincccneceienaneazacee 98 SPECIFICATION ce 99 We SY SCO oes cick 99 422 Environmental Ratings aequ cc abu da DO e ea ire 99 1 3 Compliance Information bett ebrei uti exi odas pir test 101 1 4 Local Controls and IndiCators cii cnr o other Rc I AB Eh len c d Ge xai ER XR ER eats 101 2 DC Distribution e nennen edes eL 102 QU RAMOS E T 102 M CIT
20. ROUTERS 4 BEGINNING HAVE FAILED VO BOARD ALARM DETAIL MENU NO ROUTERS ARE I ane MEER 5o ir A le aad IN INVENTORY lt 67 FAILURE m i 1 RELAY BOARD GO TO MAIN ALARM 60 OVER CURRENT HAS FAILED MENU or GO BACK TO MENU TREE 61 MOBOR De RELAY BOARDS 59 BEGINNING PROSESSOR HAVE FAILED 62 YO BOARD 18 NO RELAY BOARDS ARE RELAY ALARU MENU Bu m Y IN INVENTORY 79 PEY BOARD Bene 63 No RESPONSE HIGH TEMPERATURE 1 GO TO I O BOARD 88 ALARM so MAIN ALARM 64 ALARM MENU HIGH TEMPERATURE 2 GO BACK TO MENU TREE 89 GO BACK TO MENU TREE 65 ALARM 1 1 81 secinnine S BEGINNING o0 LOW TEMPERATURE 1 ALARM ROUTER ALARM DETAIL MENU 88 89 90 91 1 LOW TEMPERATURE 2 ROUTER Bf REMOTE ALARM gt SENSE OPEN TEMPERATURE SENSOR ROUTER B INTERNAL 92 No SIGNAL gt ALARM LIMTEEES 71 SENSE OPEN MAJOR enone NOW ATIBEEUF 72 ROUTER B PROCESSOR ar ROUTER B REPORTS AN Missas RSS Ly ILLEGAL NODE onitoring Major LED Messages 74 Ree ENS MINOR MONITORING ee ALARM S ar 75 No RESPONSE Monitoring Minor 76 GO TO ROUTER ALARM LED Messages MENU MONITORING GO BACK TO MENU TREE INFORMATION BEGINNING 95 or Monitoring Info RELAY ALARM DETAIL MENU LED Messages NEUXVEREENSNETS 96 MONITORING DOES NOT 82 stuck RELAY BOARD CONTROLLER FAILURE PROCESSOR at RELAY BOARD B P IS THE
21. gt EMERSON Network Power SAG582140000 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 SYSTEM OVERVIEW Description 48V DC up to 10 000 amperes power system This power system is designed to power a load while charging a positive grounded battery This power system is capable of operating in a batteryless installation or off battery for maintenance purposes This power system is designed for operation with the positive output grounded The NetSure 802NLDB 208V Input Power Distribution and Power Only Bays 802NLEB 480V Input Power Distribution and Power Only Bays and 802NL B Distribution Only Bay DC Power System is a complete integrated power system containing rectifiers intelligent control metering monitoring and distribution This power system consists of the following components Power Distribution Bays The system can consist of one 1 Primary Power Distribution Bay and up to nine 9 Secondary Power Distribution Bays Each Power Distribution Bay can be equipped with up to ten 10 Rectifiers and provides distribution Distribution is divided into two buses which accept a choice of fuse and circuit breaker types and sizes Each Power Distribution Bay contains a Monitor and Control Panel In the Primary Power Distribution Bay this panel houses the Meter Control Alarm MCA assembly This panel in the Primary Power Distribution Bay also
22. 30 000 Notes 1 All dimensions are in inches unless otherwise specified 2 Weight in Lbs Net 215 Shipping 292 3 Finish Gray Top View MEME 10 000 al 5 Front View Rear View Page 129 of 134 TTT TTT TTT TTT vu TTT uy Right Side View This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Overall Dimensions Primary and Secondary Power Only Bays Left Side View 30 00 Top View 24 000 E Front View Page 130 of 134 Notes 1 2 All dimensions are in inches unless otherwise specified Weight in Lbs Bay Net Shipping Rectifier
23. 86 84 10 20 30 40 50 60 70 80 90 100 Load Maximum input current at 100 of full load with output adjusted to 58 volts DC as measured at the output bus Nominal Number of Input waits Rectifiers Voltage 9 Installed Input Current Amperes 3 5 Standard Features 3 5 1 Type of Power Conversion Circuit High frequency 3 5 2 Float Charging Output Mode In this mode of operation system output voltage is constant and output current does not exceed the current limit setting During normal operation the battery is not required to furnish load current and remains in a fully charged condition Page 107 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B The float voltage setting can be checked and or adjusted without removing a Rectifier Home or affecting the load One adjustment changes the output of all Rectifiers Note lf the current demanded by the load exceeds the current limit setting of the system the battery is required to furnish the difference
24. BOOTCODE SENSE VOLTAGE IS RHHBHHHHUHHHHHHHHRHHE THHHHHHHHHHHE AVERAGED 197 GO TO INVENTORY MENU 47g ROUTER SOFTWARE 200 ONTROL ER ASSEMBLY 198 GO BACK TO MENU TREE JHHHHBHHHHEHE I itii 2 4 BEGINNING 179 210 UPDATE THE INVENTORY TROLLER INVENTORY CONTROLLER INVENTORY DETAIL MENU GO BACK TO MENU TREE 211 GO TO FUNCTION MENU a CONTROLLER SERIAL 180 BEGINNING 212 GO BACK TO MENU TREE JEBHBHBHBHHBHHEHHHEE lt BEGINNING 202 CONTROLLER BOOTCODE RELAY INVENTORY DETAIL MENU HEHEHE HEHEHE HEAR py BOARD Bi Pi ASSEMBLY CONTROLLER SOFTWARE HHHHHEHHHHHE 203 CONTROLLER SOFTWARE HHHHHHHHHHHHHHHHHHHHE 186 BOARD B P SERIAL EAE 204 DISPLAY ASSEMBLY TEHHHEHEHHHHHHHBHHIE 186 BOARD B P BOOTCODE 205 DISPLAY SERIAL HHHHHHHHHHHE THHEHEHHHHRHHHBHHAE 4gg BOARD SOFTWARE TEHEHHHEHEN E 206 DISPLAY BOOTCODE 489 GO TO RELAY BOARD 207 DISPLAY SOFTWARE INVENTORY TEHBHHUHEHHHHUHBHHUHEE 490 GO BACK TO MENU TREE 208 Go TO INVENTORY MENU 4 BEGINNING 209 GO BACK TO MENU TREE BEGINNING Page 119 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written pe
25. from MEASUREMENT MENU ROUTER VOLTAGE MENU Sheet 1 of 4 gt SYSTEM OUTPUT SENSE gt ROUTER Bf REMOTE I 3 ide vv vvV REM SENSE vv vvV DISTRIBUTION LOAD MENU or ROUTER B INTERNAL SYSTEM OUTPUT SENSE 108 SENSE 118 epee PING lt AVG GO MEASUREMENT _ _ 3 FUNCTION MENU 111 TOTAL SYSTEM 109 MENU 119 cont d next page LOAD aaaaaA 4 GO BACK TO MENU TREE OD aA LOAD 110 VIEW THE SYSTEM 4 BEGINNING 120 MENU MEASUREMENTS 425 E SYSTEM LOAD MENU 121 GO BACK TO MENU TREE FLOAT MODE IS ACTIVE TOTAL PCUIRECTIFIER lt P TOTAL DISTRIBUTION 4 BEGINNING SET TEST EQ aaaaaA LOAD aaaaaA 430 TEMPERATURE SENSOR 112 or ttt C F TOTAL AUXILIARY m DISTRIBUTION LOAD DETAIL MENU 131 GO TO FUNCTION MENU LOAD it AESTEQUALIZEINPUT 432 GO BACK TO MENU TREE DISTRIBUTION GROUP A 122 IS ACTIVE 4 BEGINNING EOADENNEA n n GO TO DISTRIBUTION 414 DISTRIBUTION GROUP B 123 LOAD MENU TURN OFF POWER SHARE LOAD SRI GO BACK TO MENU TREE s INVENTORY MENU 115 REMOTE SYSTEM 124 BEGINNING TURN OFF ALTERNATE SORTING LOAD aaaaaA o CURRENT LIMIT 135 GO TO MEASUREMENT ok 116 MENU PCU INVENTORY DETAIL MENU VIEW THE SYSTEM Lg iiit PCUs ARE GOBACKTOMENUTREE B ID N ASSY INVENTORY REPORTING l lt 117 BEGINNING TEHBHHHHUHBHHHHHHHHHHE or NO PCUs ARE PCU CURRENT M
26. A System output is initially adjusted to 54 48 volts DC as measured at the output bus at 5096 of full load and nominal input Nominal Percent Input Input of Full Current Voltage Load Amperes o 1 wm 9 Efficiency Rectifiers Installed Page 105 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B B Typical Efficiency versus Output Current Home Efficiency R48 12000e and R48 12000Le eSure rectifier efficiency curve 98 96 94 92 90 88 86 84 10 20 30 40 50 60 70 80 90 100 Load Maximum input current at 100 of full load with output adjusted to 58 volts DC as measured at the output bus Nominal Input Number of Input Rectifiers Voltage Voltage Installed Input Current Amperes 3 4 Input Ratings 208VAC with 486534003 Rectifier 3 4 1 Voltage Nominal 208 volts AC three phase 60 Hz with an operating range of 176 to 264 volts Acceptable input frequency range is 47 to 63 Hz 3 4 2 Harmonic
27. K Low Battery Ambient Temperature 2 Alarm if battery charge digital Home temperature compensation probe installed Adjustable from 49 C to 100 C You disable the feature by selecting the setting below 49 C Factory set to off unless otherwise specified L Audible Alarm Cutoff Reset Feature Adjustable from 0 to 15 minutes in one minute intervals A zero setting disables the feature Factory set at 15 minutes unless otherwise specified M Rectifier Sequencing The time delay between turning individual Rectifiers on is adjustable from 1 to 20 seconds or feature disabled The Rectifier Sequencing feature is factory set to disabled N Timed Test Equalize Period also enables disables the manually initiated timed test equalize feature Adjustable from 1 to 99 hours in one hour intervals When a value is set the feature is enabled You disable the feature by selecting the setting above 99 Factory set at 1 one hour unless otherwise specified O Automatic Test Equalize Period also enables disables the automatic test equalize feature Adjustable from 0 to 15 times the discharge time period up to a maximum of 300 hours A zero 0 setting disables the feature Factory set at zero 0 unless otherwise specified P Relay Test Seconds Adjustable from 5 to 120 seconds in one second intervals Factory set at 45 seconds unless otherwise specified 4 1 6 MCA Audible Alarm and Audible Alarm Cutoff The MCA contai
28. when bays are placed next to each other In installations where a Secondary Bay is placed by itself order 1 of each of the following side cover panels per exposed side P N 514482 and P N 514484 List 14 Secondary Power Only Bay Two 2 AC Feeds Common Equipment Features Provides common equipment for one 1 power only bay rated for up to 2200 amperes Mounted in a 7 0 H 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions Provides AC input circuit breakers rated for 22 interrupting capacity for each rectifier position Circuit breakers are pad lockable Provides the Router Assembly Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS I O circuit cards and LMS Network bay interconnect cables provided Qty 1 P N 514643 Qty 1 P N 509900 Page 22 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Expandable
29. 3 a Maximum setting is automatically limited to 1 0 volt less than HVSD setting Temperature Decreasing Increasing 25 C 77 F Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe Page 97 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Replacement Additional MCA Network Cable Home Features MCA bay to bay interconnect cable Connects between bay expansion ports located on the bay s MCA Primary Bay and Router Secondary Bays circuit cards Cable identification color is yellow Restrictions Maximum combined cable length must not exceed 125 feet Ordering Notes 1 Fora replacement or additional cable order the proper length cable from those listed below P N 514642 3 feet factory provided with Lists 11 P N 514643 4 feet factory provided with List 12 13 14 15 and 16 P N 514644 6 feet factory provided with List 16 P N 524726 15 feet P N 514645 25 feet P N 514646 50 feet P N 514647 100 f
30. All lugs for customer connections must be ordered separately List 5 and 15 provides ten 10 AC feeds Ordering Notes 1 Referto Table 19 for recommended wire sizes branch circuit protection and lugs AC Feeds 1 through 10 Nominal Recm Line Ground e Input pales Recm 75 C Recm 75 C d Voltage er Wire Size Recommended Wire Size Recommended emperature rotection 1 VAC Amperes Awe C ImP H9 awe Crimp Lug 480 20 12 245342300 12 245342300 40 C 240 40 8 245391600 8 245391600 208 45 9 6 245346700 6 245346700 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes The AC input branch circuit protective device should be of the time delay or high inrush type Two hole lug 1 4 bolt clearance hole 5 8 centers Refer to drawing 031110100 for lug crimping information One hole lug 1 4 bolt clearance hole Refer to drawing 031110100 for lug crimping information Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or co
31. TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT or TURN OFF TEMPERATURE COMPENSATION or PCU CURRENT LIMIT ALT LIMIT or PCU CURRENT LIMIT POWER SHARE 222 100 PCU CURRENT IS aaaaaA 223 GO TO FUNCTION MENU 224 GO BACK TO MENU TREE BEGINNING NETWORK ADDRESS MENU from 9 320B MAC ADDRESS This sheet TEI e 320G GO TO CONFIGURE MENU GO BACK TO MENU TREE This sheet 3209 BEGINNING from gt SLOT 321D This sheet EOSITION SE or 321E DUPLICATE MAPPING DETECTED 321F GO TO CONFIGURE MENU GO BACK TO MENU TREE This sheet 3216 BEGINNING Page 120 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B from Sheet 3 of 5 ALARM LOG MENU SAG582140000 Issue AW June 3 2014 MCA ALARM LOG DETAIL MENU
32. 2 MCA customer alarm relay circuit cards provided Expandable either left or right Restrictions Only one 1 Primary Bay per power system required Ordering Notes 1 Specify List A 480VAC Input or List B 208VAC Input 2 Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input 3 Order distribution fuse and or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section 4 Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 5 Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation the ACCESSORY DESCRIPTIONS section 6 Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 7 Order bay grounding lugs as required per Power Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 8 Order load distribution lugs as required per Power Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 9 Order battery cable lugs as required per Power Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order AC input lugs as required per Power Distribution Bay AC Input Ten 10 Rectifier Feeds Wire Sizes Branch Cir
33. 4 300 2 Wires 90 105 120 eg 86 amp 4 108 amp 128 Coll G SUM 2 Wires 2 Wires 2 Wires 2 Wires 75 95 112 00 2 Wires 2 Wires 2 Wires i E 67 84 6 9 100 69 120 450A 2 Wires 2 Wires 2 Wires 2 Wires 7 _ 76 9 90 69 108 9 126 500A 2 Wires 2 Wires 2 Wires 2 Wires 90 2 Wires 105 9 4 120 89 600 22 135 34 2 Wires 2 Wires 3 Wires ro opo o o gg L LB 8e 9 1419 4188899 135 800A m 7 3 Wires 3 Wires 3 Wires 3 Wires Recommended Crimp Lug 245347200 245347300 245347400 245347500 245347600 245347700 245347800 9 per cable percable percable percable percable percable per cable Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at listed branch current for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Wire Size Loop Length Combination Ca
34. 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Replacement Alarm Reference and Control Fuses Home Fuseblock Located in Bay s Left Center Features Alarm reference and control fuses are located on the fuseblock mounted in the left center of the Power Distribution Bays Power Only Bays and Distribution Only Bays These fuses are not available for customer connected loads Note also that distribution fuses also contain alarm type fuses as detailed in the previous sections of this document Ordering Notes 1 Order replacement fuses as required per Table 7 Replaceable Alarm Reference and Control Fuses Page 55 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ASSEMBLY DESIG FUNCTION Amperes LMS CPU 1 Circuit Card 3 SAM 248609200 AX 1 Input Power Distribution Bus Monitoring Circuit SAN O F2 3 248609200 Power Distribution Cards Input Power AX 1 Bays Bus 1 and 2 MCA Router
35. 6 1200 18648 7 1400 21756 8 1600 24864 9 1800 27972 10 2000 31080 Page 99 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 1 2 6 1 2 7 1 2 8 Heat Dissipation With R48 12000e Rectifier s output adjusted to 54 48 volt DC at System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B rated full load and nominal input voltage R48 1200e Rectifier P N 486532603 No of Bay Output Current BTU Hr Rectifiers Amperes Typical 1 0 Rectifier no load 390 1 100 Rectifier half load 800 1 200 Rectifier full load 1568 2 400 3136 3 600 4704 4 800 6272 5 1000 7840 6 1200 9408 7 1400 10976 8 1600 12544 9 1800 14112 10 2000 15680 Heat Dissipation With R48 12000Le Rectifier s output adjusted to 54 48 volt DC at rated full load and nominal input voltage R48 12000Le Rectifier P N 486534003 No of Bay Output Current BTU Hr Rectifiers Amperes Typical 1 0 Rectifier no load 1 100 Rectifier half load 1 200 Rectifier full load 2404 2
36. Color Environment 24 plus 10 if PDSC used 30 93 5 Lists 1 and 11 84 Lists 2 and 12 Front Access for Installation Maintenance and Operation Front and Rear Access for Installation and Maintenance Front for Operation 24 30 84 Front Access for Installation Maintenance and Operation Front and Rear Access for Installation and Maintenance Front for Operation 31 375 30 84 Front and Rear Access for Installation and Maintenance Front for Operation Nine Microprocessor Silver Lorain Spec M500 147 0 to 40 C 32 F to 104 F Page 5 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 582140000 El List 2 Primary ListA 480VAC Plant Power Distribution Input Bay List B 208VAC Plant Input annie C Input Distribution Bus Bolt On PDSC see Distribution Devices in List 31 Optional Se 480VAC Input pei hin 0 or Bolt On PDSC A A S distribution 65kAIC options
37. Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Control Alarm MCA assembly This panel in the Primary Power Only Bay Home also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System In a Secondary Power Only Bay this panel can be equipped with an optional LMS Expansion CPU circuit card The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system The Monitor and Control Panel in both Primary and Secondary Power Only Bays contain a seven slot card cage to house MCA alarm relay circuit cards MCA input output I O circuit cards and optional LMS I O circuit cards If a Secondary Power Only Bay is to be equipped with optional LMS I O circuit cards it must also be equipped with an LMS Expansion CPU circuit card e Distribution Only Bays The system can consist of one 1 to eight 8 Distribution Only Bays Each Distribution Only Bay provides four 4 distribution buses Each distribution bus accepts a choice of 218 type circuit breakers and TPL type fuses A Distribution Only Bay may also be equipped with an optional distribution panel which accepts a choice of TPS TLS type fuseholders or Bullet Nose type circuit breakers e Rectifiers The rectifiers provide load power battery float current and battery r
38. For operation in countries where the NEC is not recognized follow applicable codes the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads information Table 10 cont d on next page Recommended Distribution Load Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker Load Side Page 76 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Wire Size Loop Length Combination Calculated using 30 C Ambient Operating Temperature Wire Size Loop Length Combination Calculated using 40 C Ambient Operating Temperature Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at listed branch current for System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home SAG582140000 Issue AW June 3 2014 Fuse Recm 90 C Wire Size Seien 2 0AWG 3 0 4 0AWG 250kcmil 300kcmil 350kcmil 400 kcmil Amperage Loop Length feet 150 8 2 3 3 4 3
39. GO BACK TO MENU TREE 403 OVER CURRENT PCU B SN BEGINNING BOARD BEBE TURNED ON 34g TOTAL LOAD CURRENT 404 PROCESSOR or RELAY ALARM PCU B SN 349 GROUP A LOAD CURRENT LOG DETAIL MENU 405 YO BOARD B P TURNED OFF ALARM Gab RELAY BOARD B P IS DUPLICATED PCU B SN 350 GROUP B LOAD CURRENT NO ALARMS 406 YO BOARD B P aaaaaA ALARM 427 RELAY B P R IS NO RESPONSE SYSTEM OUTPUT SENSE THE DISPLAY DOES NOT STUCK 407 SYSTEM OUTPUT SENSE vv vvV RESPOND RELAY BOARD TOTAL LOAD CURRENT 352 SYSTEM OUTPUT SENSE PROCESSOR 408 TOTAL LOAD CURRENT aaaaaA vv vvV 429 RELAY BOARD B P IS GO ALARM LOG MENU 353 TOTAL LOAD CURRENT 409 GO TO ALARM LOG MENU DUPLICATED p ee ee GO BACK TO MENU TREE LESEMA er _ 430 RELAY BOARD B P 410 BACK TO MENU TREE BEGINNING 354 GO TO ALARM LOG MENU NO RESPONSE BEGINNING ass GO BACK TO MENU TREE 431 SYSTEM OUTPUT SENSE pul BEGINNING vw vvV TOTAL LOAD CURRENT 432 aaaaaA 433 GO TO ALARM LOG MENU 434 GO BACK TO MENU TREE BEGINNING PCU REPLACEMENT MENU MANUAL PCU 439 REPLACE PCUS REPLACEMENT MENU AUTO IN fti NS702 801 only REPLACE PCUs 441 442 443 REPLACE PCU B P WI 440 MANUALLY BAY REPLACE PCU B P Aer 224 REPOPULATE SLOTS AUTO IN 2
40. Models 802NLDB 802NLEB and 802NL B Restrictions Home The LMS Monitoring System Expansion CPU circuit cards are mounted in Secondary Power Distribution and Power Only Bays required only if LMS I O circuit cards are to be installed in the same bay Ordering Notes 1 Order the LMS Expansion CPU circuit card for Secondary Power Distribution and Power Only Bays that are to be equipped with LMS I O circuit cards List 64 Interface Kit to a Spec No 582121900 Power System equipped with a DGU Features Provides the following LMS Dual MCA Interface Software Option LMS Gateway Software Option P N 526843 50 LMS Dual MCA Option Cable P N 548009 50 LMS Gateway Port Cable LMS Dual MCA Interface Software Option enables the Spec No 582140000 Power System to be integrated with an existing Power System Specifically List 64 allows the MCA in Spec No 582140000 to interface with the MCA in a Spec No 582121900 via the LMS in Spec No 582140000 Refer to the LMS documentation for further information LMS Gateway Software Option allows the LMS to emulate a dumb RS 232 asynchronous terminal interface Specifically List 64 enables user input through either a local or remote LMS port to be directed to a DGU connected to the LMS Gateway port Refer to the LMS documentation for further information Restrictions Operation of Energy Management is disabled with this option installed The Gateway port is provided via the port loca
41. NO RELAY BOARDS ARE 412 NO ALARMS 392 DIST PANEL PCUZNESNE IN INVENTORY 413 ROUTER B REMOTE CHANGED INHIBITED 337 HIGH TEMPERATURE 1 SENSE OPEN DIST PANEL B P A B ALARM 393 PROCESSOR PCU B SN ROUTER B INTERNAL ON STANDBY HIGH TEMPERATURE 2 414 DIST PANEL B P A B IS 338 SENSE OPEN 394 ALARM ROUTER B PROCESSOR DUPLICATED THERMAL LIMIT LOW TEMPERATURE 1 415 DIST PANEL B P A B 339 FAILURE 395 ALARM aig ROUTER B REPORTS AN THERMAL STOP 349 LOW TEMPERATURE 2 ILLEGAL NODE 396 HAA OUTPUT SENSE ALARM VV VV Y Minoan ae ROUTER B IS EIL BM HIGH AMBIENT TEMPERATURE SENSOR 417 DUPLICATED 397 TOTAL LOAD CURRENT 341 NO SIGNAL 418 ROUTER B DOES NOT ABBIA LOAD SHARE 342 MAJOR MONITORING RESPOND 398 GO TO ALARM LOG MENU a ALARM S 419 ROUTER B REMOTE 399 GO BACK TO MENU TREE 1 FAN SPEED 343 MINOR MONITORING ROUTER GF INTERNAL Le pty he m LED onitorin 420 BOARD ALARM 2 FANS SPEED 344 y SENSE vv vvV Messages SYSTEM OUTPUT SENSE LOG DETAIL MENU EDIT EE NO VOLT SENSE MONITORING DOES NOT 421 P 1 0 BOARD B P 345 vv vvV RESPOND 401 NO ALARMS PCU B SN TOTAL LOAD CURRENT DUPLICATED CONTROLLER FAILURE 422 aaaaaA 402 BOARD B P 346 uy BINARY li PCU B SN 423 GO TO ALARM LOG MENU NO RESPONSE THE CONTROLLER IS BOARD B P INITIALIZING 424
42. OO Cover Removed in Illustration PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 PCU 7 PCU 9 PCU 10 Front View Page 85 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay AC Input Two 2 AC Feeds Home Wire Sizes Branch Circuit Protection and Lugs Features Studs 3 8 16 on 1 centers are provided for installation of customer provided two hole AC Input lugs These studs are accessed from the rear of the PDSC AC Input Power Distribution Service Cabinet e Captive nuts 3 8 16 on 1 centers are provided for installation of customer provided frame ground lugs These studs are accessed from the rear of the PDSC AC Input Power Distribution Service Cabinet For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separat
43. SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Only Bay AC Input Two 2 AC Feeds Home Wire Sizes Branch Circuit Protection and Lugs Features Studs 3 8 16 on 1 centers are provided for installation of customer provided two hole AC Input lugs and frame ground lugs For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately List 4 and 14 provides two 2 AC feeds Ordering Notes 1 Refer to Table 18 for recommended wire sizes branch circuit protection and lugs AC Feeds 1 and 2 Mamm Recm Line Ground rs Input CUN Recm 75 C Recm 75 C E Voltage p die Wire Size Recommended Wire Size Recommended emperature rotection Crimp Lu Crimp Lu VAC amperes AWG PS awe iii 480 100 9 2 245348200 2 245348200 40 240 200 3 0 245347300 3 0 245347300 208 225 4 0 245347400 4 0 245347400 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countri
44. SYSTEM HIGH VOLTAGE __ NOW AT w vw 5 14 ALARM 23 PCU BIHDEINE SYSTEM HIGH VOLTAGE gt ACIRHASE LOST 6 2 ALARM 24 PCU BIHDENI 1 SYSTEM BREAKER OR 058 E MET LL 4 FUSE ALARM 7 or 4 8 15 OPEN 25 DC DC SYSTEM BREAKER amp GO TO MAIN ALARM 26 PCU BIDANE FUSE ALARMS MENU FUSE BREAKER 41 AC POWER IS OFF TO 4o GO BACK TO MENU TREE 27 PCU BIHIDEINE ALL PCUs BEGINNING INHIBITED 1 PCU PCU Bi IDHINE HAS FAILED pr MENU 28 ON STANDBY PCU B ID IN or 13 P PCU 42 29 THERMAL LIMIT HAVE FAILED 44 REMOTE PCUS a or HAVE FAILED 30 THERMAL STOP NO PCUs ARE 45 1 REMOTE PCU IN INVENTORY HAS FAILED 31 MEN 1 DIST PANEL 16 GO TO MAIN ALARM HAS FAILED MENU 32 TANE or CO BACK TO MENU TREE 40 DIST PANELS 17 BEGINNING PCU BHIDHINE HAVE FAILED 1 FAN SPEED or DISTRIBUTION ALARM MENU PCU NO DIST PANELS ARE DIST PANEL B P A B 34 2 FANS SPEED IN INVENTORY 41 FAILURE 4 POI REID BOARD 42 GO TO MAIN ALARM 35 NO VOLT SENSE HAS FAILED MENU a or GO BACK TO MENU TREE 36 5010 BOARDS DIES DUPLICATED HAVE FAILED 37 PCU BIHIDEINE or BOARD ALARM MENU NO RESPONSE NO I O BOARDS ARE s 10 38 GO TO PCU ALARM MENU IN INVENTORY it FAILURE le 1 ROUTER 57 GO TO MAIN ALARM 30 REO MEI TREE HAS FAILED MENU sg GO BACK TO MENU TREE
45. illustration for clarity Page 31 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ACCESSORY DESCRIPTIONS Home Rectifiers P N 486532602 Rectifier 480VAC Input Features Consists of one 1 Model R48 11600 Rectifier Spec No 486532602 Restrictions Each Power Distribution and Power Only Bay holds up to ten Rectifiers Ordering Notes 1 Order as required P N 486532603 Rectifier 480VAC Input Features Consists of one 1 Model R48 12000e Rectifier Spec No 486532603 Restrictions Each Power Distribution and Power Only Bay holds up to ten Rectifiers Ordering Notes 1 Order as required P N 486534003 Rectifier 208VAC Input Features Consists of one 1 Model R48 12000Le Rectifier Spec No 486534003 Restrictions Each Power Distribution and Power Only Bay holds up to ten Rectifiers Ordering Notes 1 Order as required Page 32 of 134 This document is property of Emerson Network Power Energy Syste
46. 1 000 3 8 Clearance Hol Page 45 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 3 Position Lug Adapter Kit P N 529131 see Notes 5 6 7 8 SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Bullet Nose Type Circuit Breakers and Home Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly Power Distribution Bays Features Each bullet nose type circuit breaker fuseholder mounting assembly can mount up to six 6 bullet nose type circuit breakers and or fuseholders Each bullet nose type circuit breaker fuseholder mounting assembly is equipped with a shunt for MCA load current measurements one shunt per six bullet nose type devices Bolts into bay s distribution device mounting positions Load lugs are connected to the existing load busbars provided at the top of the Power Distribution Bay These busbars provide 1 4 20 studs on 5 8 centers and hardware for installation of customer provided two hole lugs For load return lug requirements refer to Power Distribution and Power Only Bays Ext
47. 1 142868 142889 60 1 142869 142890 70 1 142870 142891 75 1 142871 142892 80 1 142872 142901 100 1 142873 142902 125 2 142874 142903 150 see Caution below 2 142875 142904 200 see Caution below 2 142876 142905 Order a Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly P N 513747 for every six circuit breaker fuseholder combinations ordered Each bullet nose type circuit breaker fuseholder mounting assembly requires six 6 distribution bus mounting positions See Table 9 for recommended load distribution wire sizes and lugs Circuit Breaker Alarm Operation 1 Provides an alarm during an electrical trip condition only Provides an alarm during an electrical or manual trip condition Caution An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker fuseholder mounting assembly Table 4 Rocker Handle Bullet Nose Type Circuit Breakers and Bullet Nose Type Page 48 of 134 Circuit Breaker Fuseholder Mounting Assembly This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System
48. 1 ROUTER IS 162 REPORTING INSTALLED 4sg PANEL B P A B SOFTWARE or 163 GO TO INVENTORY MENU SOTO DET RIEUTON ERR 164 GO BACK TO MENU TREE 159 INVENTORY 14 4 BEGINNING eee 460 CO BACK TO MENU TREE NO ROUTERS ARE ROUTER INVENTORY MENU lt BEGINNING INSTALLED gt ROUTERB IS RELAY BOARD IS 172 lt BOARD INVENTORY DETAIL MENU REPORTING 173 GO TO INVENTORY MENU 165 BID E APENRE a ad 481 RELAY BOARDS ARE 174 GO BACK TO MENU TREE 166 BOARD SERIAL REPORTING lt lt BEGINNING HHHHHHHHHHHE or RELAY INVENTORY MENU 167 BOARD B P BOOTCODE NO RELAY BOARDS ARE gt RELAY BOARD INSTALLED 182 INSTALLED _ 1 BOARD SOFTWARE Seca ne SENSOR 183 GO TO INVENTORY MENU 191 4g4 CO BACK MENU TREE 169 GO TO O BOARD NO TEMPERATURE BEGINNING INVENTORY SENSOR MONITORING INVENTORY DETAIL MENU 170 BEING NH MONITORING IS g NewTORINGARSEMHLY MONITORING ASSEMBLY i REPORTING lt 193 iHHHHHHHHHEHEHHHHHHHE ROUTER INVENTORY DETAIL MENU or porco NOMONITORINGIS 494 MONITORING SERIAL rt ROUTER B ASSEMBLY JHBHHBHHHHEHBHHHHHHHHE HHHHHHHHHHHE INSTALLED SENSE VOLTAGE TS 195 MONITORING BOOTCODE 176 ROUTER B SERIAL REMOTE INPUT 199 or 196 MONITORING SOFTWARE 177 ROUTER
49. 10 750 kcmil 245392000 157 14 750 kcmil Wire sizes are based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire rated at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at rated full load output current of the bay for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 13 Recommended Distribution Bay DC Input Cable Size and Lug Selection Page 82 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 3 8 Clearance Hole 22 2 031 DC Inpu
50. 48 fuse circuit breaker mounting positions per bay Note that some fuse circuit breaker combinations require more than one fuse circuit breaker mounting position Refer to Distribution Devices under ACCESSORY DESCRIPTIONS for details 21 2 Distribution Only Bay A Distribution Only Bay 6000 amperes maximum per bay 10 000 amperes maximum per system B Distribution Bus 1500 amperes maximum Each bay has four 4 Distribution Buses C Optional Distribution Panel 500 amperes maximum One optional Distribution Panel per Distribution Bay D Fuse Circuit Breaker Mounting Positions Each Distribution Bus contains 12 fuse circuit breaker mounting positions which provide 48 fuse circuit breaker mounting positions per bay Note that some fuse circuit breaker combinations require more than one fuse circuit breaker mounting position Refer to Distribution Devices under ACCESSORY DESCRIPTIONS for details The optional Distribution Panel provides twenty four 24 Bullet Nose Device positions The panel accepts a choice of TLS TPS type fuseholders or Bullet Nose type circuit breakers When installed bay can be loaded with up to 46 218 Circuit Breakers or TPL Fuses and 24 Bullet Nose Circuit Breakers or TLS TPS Fuses Note The List C Circuit Breaker Fuse Panel requires distribution position 12 in the Bus 1 Distribution Panel Also distribution position 36 in the Bus 3 Distribution Panel must remain empty 3 RECTIFIER 3 1 Outpu
51. 802NLEB and 802NL B Issue AW June 3 2014 5 Order DC input cable lugs as required per Distribution Only Bay DC Input Cable Sizes and Lugs Home Selection in the ACCESSORY DESCRIPTIONS section 6 Order one 1 Twenty Four 24 Position Bullet Nose Circuit Breaker Fuse Panel per Distribution Bay as required per List 7 Ifa different length MCA Network cable is required order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 5876 for Network cabling requirements 8 Side cover panels are factory installed on one side of the bay In installations where a Distribution Only Bay is placed by itself order 2 P N 528633 side cover panels for the other side List 30 Optional 480VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet Features Provides an AC Input Service Cabinet pre wired to the Rectifier mounting positions Provides a 30 ampere AC Input Circuit Breaker rated for 22 interrupting capacity for each Rectifier position Circuit breakers are pad lockable Provides terminations for one or two AC input branch circuits Ordering Notes 1 Order one 1 List 30 List 31 or List 32 as required for each List 2 or List 12 ordered 2 Order a List 35 if additional surge suppression is required List 31 Optional 480VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet Features Provides an AC Input Service Cabinet pre wired to t
52. Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 TLS TPS Fuses Bullet Nose Type Fuseholders and Home Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly Power Distribution Bays Features Each bullet nose type circuit breaker fuseholder mounting assembly can mount up to six 6 bullet nose type circuit breakers and or fuseholders Each bullet nose type circuit breaker fuseholder mounting assembly is equipped with a shunt for MCA load current measurements one shunt per six bullet nose type devices Bolts into bay s distribution device mounting positions Load lugs are connected to the existing load busbars provided at the top of the Power Distribution Bay These busbars provide 1 4 20 studs on 5 8 centers and hardware for installation of customer provided two hole lugs For load return lug requirements refer to Power Distribution and Power Only Bays External Busbars in this section Restrictions Load should not exceed 80 of device rating Each bullet nose type circuit breaker fuseholder mounting assembly requires six 6 distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices from left to right without skipping any distribution device mounting positions within each half Bullet nose type circuit breaker fuseholder mounting assembly rated for 480 amperes maximum Cauti
53. B Issue AW June 3 2014 Di Bay Frame Grounding Wire Sizes and Lugs Selection Home istribution Only Bay g Features 1 4 clearance holes on 5 8 centers are provided for installation of customer provided two hole lugs as shown in the following illustration Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware The recommended frame grounding wire size is 6 AWG Recommended lug P N 245346700 o io 1 4 clearance holes 1 4 clearance holes on 5 8 centers are on 5 8 centers provided for installation provided for installation of customer provided of customer provided two hole lug two hole lug Top View Distribution Bay Page 73 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S
54. CONTROLLER IS 84 DUPLICATED INITIALIZING 99A 100A 101A gs RELAY BOARD o9 TOTAL LOAD CURRENT NO RESPONSE ALARM GO RELAY ALARM DISTRIBUTION GROUPA ALARM LIMIT aaaaaA 86 MENU LOAD ALARM 4 NOW AT aaaaaA GO BACK MENU TREE 401 DISTRIBUTION GROUP B S BEGINNING LOAD ALARM 3 402 THE DISPLAY DOES NOT RESPOND 103 GO TO FUNCTION MENU 404 GO BACK TO MENU TREE BEGINNING NORMAL DISPLAY MENU to Sheet 2 of 4 Page 118 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 105 133 134 SAG582140000 Issue AW June 3 2014
55. F3 Circuit Card 3 ea 248609200 Input Power SAN O Safety Fuse Cover SAX 1 248898600 LMS CPU F1 Circuit Card 3 SAN 248609200 AX 1 Input Power F2 Power Only Bays MCA Router SAN O F3 Circuit Card 3 248609200 AX 1 Input Power SAN O Safety Fuse Cover SAX 1 248898600 Router F1 Circuit Card 3 SAN O AX 1 248609200 Input Power Distribution Bus Monitoring F2 Circuit Cards 3 SAN O AX 1 248609200 Distribution Only Input Power Bays Bus 1 and 2 Distribution Bus Monitoring F3 Circuit Cards 3 SAN O AX 1 248609200 Input Power Bus 3 and 4 Safety Fuse Cover SAN O SAX 1 248898600 Distribution Bussmann Fuseholder FA Fuse Alarm 18 100A GMT 18 100A 248610301 Alarm Fuse Safety Fuse Cover Bussmann GMT X 248898700 Page 56 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Table 7 Replaceable Alarm Reference and Control Fuses Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Input and Alarm Fuse on Optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 Home Features Located on the optional Bull
56. Net 41 Shipping 53 Finish Gray 84 000 ot Right Side View This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Overall Dimensions Distribution Only Bays H Notes H 1 All dimensions are in inches H unless otherwise specified H 2 Weight in Lbs H 30 00 Net 916 H Shipping 972 3 Finish Gray o v 99900 84 00 Left Side View Front View Right Side View Page 131 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information
57. Plate P N 514765 Kit P N 520894 see Notes 1 2 3 Notes 1 Maximum size of wire to be connected to a single lug position is 750 kcmil 2 Maximum lug width is 1 937 inches 3 Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware Page 35 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Distribution Device and Load Lug Locations Distribution Only Bays Each Distribution Bay has four 4 distribution buses Each distribution bus has twelve 12 fuse circuit breaker device mounting positions Note that the various fuse circuit breaker devices require different number of mounting positions as detailed in the following sections Note also that each distribution bus is divided into half and each half MUST be populated with distribution devices as shown in the following illustration without skipping any distribution device mounting positions within each half This allows automatic monitoring of each position and allows the controller to locat
58. Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Distribution Devices and Load Lug Locations Power Distribution Bays Each Power Distribution Bay has two 2 distribution buses Each distribution bus has twenty four 24 fuse circuit breaker device mounting positions Note that the various fuse circuit breaker devices require different number of mounting positions as detailed in the following sections Note also that each distribution bus is divided into half and each half MUST be populated with distribution devices from left to right without skipping any distribution device mounting positions within each half The load side of each fuse circuit breaker mounting position is bused up to the top of the bay Each fuse circuit breaker device requires a load lug adapter plate that mounts to the appropriate load side busbars at the top of the bay except bullet nose type devices which use the existing busbars provided at the top of the bay and do not require a lug adapter plate Load return leads are terminated either inside the bay if equipped with the optional internal ground busbar or outside the bay if equipped with the optional external ground busbar mounted on top of the bay see Optional Power Distribution Bay Internal Ground Busbar Kits and Power Distribution and Power Only Bays External Busbars in this secti
59. Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution and Power Only Bays External Busbars Home Optional External Top Mount Horizontal Battery Input Busbar Assembly Features Provides a battery input busbar assembly which mounts to the top of the bay Provides horizontal lug landings for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Restrictions Rated for 2000 amperes All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Not available when optional P N 554874 External Top Mount Vertical Battery Input Busbar Assembly is installed Bay will accept one or the other not both Ordering Notes 1 Order an External Top Mount Horizontal Battery Input Busbar Assembly per bay as required P N 554873 Optional Busbar Shield Kit Features Provides a plastic shield which mounts below the Negative Battery Supply 48V busbar on the External Top Mount Battery Input Busbar Assembly P N 554873 Restrictions Requires the External Top Mount Battery Input Busbar Assembly P N 554873 Ordering Notes 1 Order a Busbar Shield Kit P N 528482 as required for each External Top Mount Battery Input Busbar Assembly ordered Optional External Top Mount Ground Load Return Busbar Assemb
60. Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 SPECIFICATIONS Home 1 SYSTEM 1 4 DC Operating Voltage 1 1 4 Nominal 48Vdc 1 1 2 Range 42Vdc to 60Vdc 1 2 Environmental Ratings Note See also Environmental Ratings in the Rectifier Module section 1 2 1 Operating Ambient Temperature Range 0 C to 40 C 32 to 104 F 1 2 2 Storage Ambient Temperature Range 40 C to 65 C 40 F to 149 F 1 2 3 Humidity This system is capable of operating in an ambient relative humidity range of 0 to 95 noncondensing 1 2 4 Altitude The maximum operating ambient temperature should be derated by 10 C at an elevation of 10 000 feet above sea level For elevations between 3 000 feet and 10 000 feet derate the maximum operating ambient temperature linearly 1 2 5 Heat Dissipation With R48 11600 Rectifier s output adjusted to 54 48 volt DC at rated full load and nominal input voltage R48 11600 Rectifier P N 486532602 No of Bay Output Current BTU Hr Rectifiers Amperes Typical 1 0 Rectifier no load 1 1 100 Rectifier half load 1552 1 200 Rectifier full load 3108 2 400 6216 3 600 9324 4 800 12432 5 1000 15540
61. TO FUNCTION MENU p ANALOG INPUT B P IS ALARM ADJUSTMENT MENU 226 233 234 235 236 238 GO BACK TO MENU TREE q BEGINNING VO BOARD CONFIGURATION MENU DISTRIBUTION 245 or ANALOG INPUT B P IS AUXILIARY 24g ANALOG INPUT 50mV aaaaaA ANALOG OUTPUT B P 50mV aaaaaA BINARY INPUT B P I ALARM CLOSED 248 or BINARY INPUT B P I ALARM OPEN 249 GO TO CONFIGURE MENU 247 g3h DEFINE RELAY 250 CO BACK TO MENU TREE lt _ BEGINNING RELAY FUNCTION MENU 256 FUNCTION A 257 GO TO CONFIGURE MENU ASSIGN RELAY B P R 258 GO BACK TO MENU TREE BEGINNING RELAY ASSIGNMENT MENU 312 FUNCTION A 313 GO TO CONFIGURE MENU 314 GO BACK TO MENU TREE 4 BEGINNING gt to This sheet from This sheet 321 322 322A m gt to CHANGE NETWORK PCU MAPPING MENU This sheet ADDRESSES NS702 801 ONLY ARRANGE PCU ORDER 321A BAY hc from 5 FUNCTION MENU 321B GO TO CONFIGURE MENU This sheet GO BACK TO MENU TREE BEGINNING 321c GO BACK TO MENU TREE BEGINNING RELAY FUNCTION DEFINITION MENU GO TO RELAY FUNCTION MENU 308 309 GO BACK TO MENU TREE 4 BEGINNING SYSTEM ADJUSTMENT MENU or
62. This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 582140000 Home Primary and Secondary Power Distribution and Power Only Bays Monitor Control Diagram P O List 1 2 3 4 5 MCA Circuit Card Primary Bay M Doo p orl S n Front View List 50 Optional LMS Main CPU Available InputOutput Input Output 1 0 Cir
63. all Rectifiers turn on immediately 4 1 10 MCA Power Share Feature The MCA Power Share feature allows you to connect the Spec No 582140000 Power System to an existing DC power system instead of extending or completely replacing the existing power system The MCA Power Share feature provides for the sharing of the total load in a controlled manner When Power Share is programmed the MCA in the 582140000 Power System adjusts Rectifier output voltage per load demands to ensure proper sharing between the two systems For further information request Application Note AN38 4 1 11 MCA Alternate Current Limit Feature The MCA Alternate Current Limit feature provides a means to limit the output current of all rectifiers based on the state of an external signal The rectifiers output current is limited to a percentage of rectifier output capacity as configured by the user A binary input on an installed MCA I O circuit card is used to monitor the external signal that triggers the current limiting action Page 113 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140
64. as required List 70 Additional MCA Six 6 Output Form C Relay Circuit Card Features Provides six relays each with one set of Form C relay contacts These relays are used for alarm applications can be programmed by the user Refer to the Specifications section of this document for further information Plugs into any slot in 7 position card cage in Primary and Secondary Power Distribution and Power Only Bays User maps relay closure to any or multiple programmable alarm functions Restrictions Relay contacts rated for 2A at 30 volts DC The system may contain up to 16 MCA Relay circuit cards Ordering Notes 1 List 1 2 3 4 and 5 each include two 2 relay cards order List 70 for additional cards if necessary 2 Order one 1 List 70 relay circuit card for every six 6 customer relay contacts to be provided by the MCA Page 29 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B List 71 MCA I O Circuit Card P N 524550 Home Features Provides 1 analog input 1 ana
65. assemblies and load lug adapter kits per Table 1 Load lug adapter kits also contain the necessary hardware to mount the circuit breakers For 1 pole circuit breakers in a List 16 Distribution Only Bay also order circuit breaker hardware kit P N 558709 This hardware is used to mount the circuit breaker 2 See Table 9 for recommended load distribution wire sizes and lugs Page 39 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home Required Distribution Circuit Breaker Lug Adapter Kit No Bus Mounting Positions Part Number Part Number m of Power TAM Electrical Power T atng Poles Distribution Electrical Trip Mechanical Trip Distribution Dissipation Bay y Bay White Handle Black Handle Bay Only Bay 100 1 2 1 513766 513767 520891 not required 125 1 2 1 513768 513769 520891 not required 150 1 2 1 513770 513771 520891 not required 175 1 2 1 513772 513773 520891 not required 200 1 2 1 513774 513775 520891 not required 225 1 2 1 513776 513777 52
66. can be set for no group designation Group A designation or Group B designation Configured for a 4000A internal bus or external main battery termination bars Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS I O circuit cards Two 2 MCA customer alarm relay circuit cards provided Expandable either left or right Surge suppression optional Restrictions Only one 1 Primary Bay per power system required Requires List 30 480VAC Input List 31 480VAC Input or List 32 208VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet Ordering Notes 1 2 Specify List A 480VAC Input or List B 208VAC Input Order Bolt On PDSC AC Input Power Distribution Service Cabinet per List 30 480VAC Input List 31 480VAC Input or List 32 208VAC Input Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order distribution fuse and or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Com
67. circuit card is mounted in the Primary Power Distribution and Power Only Bays Ordering Notes 1 Order the optional LMS Monitor if increased monitoring capabilities are required Order the LMS Main CPU circuit card List 50 for the Primary Power Distribution and Power Only Bays Order the LMS Expansion CPU circuit card List 63 for Secondary Power Distribution and Power Only Bays that are to be equipped with LMS I O circuit cards 2 Order additional LMS Network cables as required per Replacement Additional LMS Network Cables Note that LMS Network cables are factory provided with Lists 11 12 13 14 and 15 3 This List option only provides the LMS CPU circuit card for the Primary Power Distribution and Power Only Bays additional LMS options must be ordered separately per SAG586505000 List 63 Optional LMS Expansion CPU Circuit Card Secondary Power Distribution and Power Only Bays Features Allows LMS I O cards to be installed in Secondary Power Distribution and Power Only Bays Page 27 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000
68. copper wire rated at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended cable sizes are sufficient to restrict voltage drop to 1 0 volt or less at rated full load output current of the bay for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 12 Recommended Power Only Bay DC Output Cable Size and Lug Selection Page 80 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B AG582140000 Issue AW June 3 2014 2 000 1 000 tlle 3 8 16 Stud 40
69. either left or right cable connected Home Surge suppression optional Restrictions Maximum of nine 9 Secondary Power Only Bays per power system Requires external main battery termination bars Ordering Notes 1 AUN 6 Specify List A 480VAC Input or List B 208VAC Input If List A specified order ten 10 P N 256933200 30A circuit breakers If List B specified order ten 10 P N 256937200 60 circuit breakers Order Optional Surge Suppressors per List 37 or List 38 Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order AC input lugs as required per Power Only Bay AC Input Two 2 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 11 Order external top mount battery inp
70. houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System In a Secondary Power Distribution Bay this panel can be equipped with an optional LMS Expansion CPU circuit card The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system The Monitor and Control Panel in both Primary and Secondary Power Distribution Bays contain a seven slot card cage to house MCA alarm relay circuit cards MCA input output I O circuit cards and optional LMS I O circuit cards If a Secondary Power Distribution Bay is to be equipped with optional LMS I O circuit cards it must also be equipped with an LMS Expansion CPU circuit card Power Only Bays The system can consist of one 1 Primary Power Only Bay and up to nine 9 Secondary Power Only Bays Each Power Only Bay can be equipped with up to ten 10 Rectifiers Each Power Only Bay contains a Monitor and Control Panel In the Primary Power Only Bay this panel houses the Meter Primary Primary Power Distribution Bay Power Only Bay Page 1 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power
71. in the ACCESSORY DESCRIPTIONS section Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order AC input lugs as required per Power Only Bay AC Input Ten 10 Rectifier Feed Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section Order external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS If Secondary Bays are placed on both sides of the Primary Bay a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side Order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 5876 for bay line up and MCA Network cabling requirements 10 Side cover panels are provided with Primary Bays These cover panels are used with Secondary Bays when bays are placed next to each other In installations where a Secondary Bay is placed by itself order 1 of each of the following side cover panels per exposed side P N 514482 and P N 514484 List 16 Distribution Only Bay Features Provides common equipment for one 1 Distribution Only Bay rated for up to 6000 amperes Mounted in a 7 0 H x 31 375 W x 30 D seismic ra
72. in this section for lug and wire size restrictions Load return leads are terminated outside the distribution only bay to customer provided return busbars Ordering Notes 1 Order fuses the appropriate fuseholder assembly for each fuse and load lug adapter kits per Table 2 Load lug adapter kits also contain the necessary hardware to mount the fuseholder assembly 2 For each fuse ordered also order one 1 P N 248610301 alarm fuse and one 1 P N 248898700 safety fuse cover 3 See Table 9 for recommended load distribution wire sizes and lugs 6 Rating Power Distribution Fuseholder 9 We Distribution istribution Only Bay Fuse Assembly Distribution Only Bay Bay Bay 70 4 2 248251500 514403 520892 529132 80 4 2 248252000 514403 520892 529132 100 4 2 248252600 514403 520892 529132 150 4 2 248253300 514403 520892 529132 200 4 2 248254000 514403 520892 529132 225 4 2 248254500 514403 520892 529132 250 4 2 248255000 514403 520892 529132 300 4 2 248255700 514403 520892 529132 400 4 2 248257000 514403 520892 529132 500 4 2 248258000 514403 520892 529132 600 4 2 248259000 514403 520892 529132 800 6 3 102901 514404 520893 529131 For each fuse ordered also order one 1 P N 248610301 alarm fuse GMT 18 100A and one 1 P N 248898700 safety fuse cover GMT X See Table 9 for recommended load distribution wire sizes and lugs Table
73. 00 Models 802NLDB 802NLEB and 802NL B Home Wiring Components Power Distribution and Power Only Bays Frame Grounding Wire Sizes and Lugs Features Two sets of captive nuts 1 4 20 on 5 8 centers are provided for installation of customer provided two hole lugs For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware The recommended frame ground wire size is 6 AWG Recommended lug P N 245346700 Two holes with 1 4 20 captive nuts provided for installation of customer provided two hole lug with 1 4 bolt clearance holes on 5 8 centers Two holes with 1 4 20 captive nuts provided for installation of customer provided two hole lug with 1 4 bolt clearance holes Top View on 5 8 centers Power Distribution Bays Power Only Bays Similar Page 72 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL
74. 000 Models 802NLDB 802NLEB and 802NL B 4 1 12 Local Controls Refer to the Operating Procedures chapter in the Power System Home User Instructions Section 5877 for a complete description Location Description Type Function Select Up Pushbutton Switch Function Select Down Pushbutton Switch Pisa Function Set Enter Move Left Move Right Pushbutton Switch Panel Function Set Yes i Pushbutton Switch Function Set No Pushbutton Switch Alarm Cutoff Pushbutton Switch 4 1 13 Local Status and Alarm Indicators Refer to the Operating Procedures chapter in the Power System User Instructions Section 5877 for a complete description Location NAME Description Type Message Display Shows e Active Alarms or SYSTEM OK e Various Measurement Items and Values e Various Inventory Items e Various Adjustment Items and Values MCA e Various Operation Items Control e Various Configuration Items and Settings Panel See Paragraph 4 1 12 MCA Display Alarm Cutoff LED yellow Major LED flashing red Minor LED red AC LED green red Test EQ LED yellow Page 114 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permissio
75. 01A Sixth Bay Fuse Mounted in Position Thirteen Bus 2 Designation Not Set Fuse 6 13 4 1 15 MCA Display Presented next are illustrations from the MCA Menu Tree Section 5886 Refer to the latest version of Section 5886 for the most recent MCA Menu Tree Refer to the Power System User Instructions Section 5877 for a complete description of menu items Page 117 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display Line 4 also displays applicable navigation key codes see previous page for explanation of codes INITIALIZATION MENU SHHHHHHHHHHHE WAIT T Y CHECK VALUES BEFORE STARTING or PCU CURRENT LIMIT POWER SHARE or PCU CURRENT LIMIT ALT LIMIT or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT or TURN OFF POWER SHARE or TURN OFF
76. 02NLDB 802NLEB and 802NL B DC Output Cable Sizes and Lugs Home ower Only Bay p g Features Studs 3 8 16 on 1 centers are provided for installation of customer provided two hole lugs These studs are accessed from the rear of the each Power Only Bay Overhead busbars may be furnished Refer to the section titled Power Distribution and Power Only Bays External Busbars under Accessory Descriptions for battery lug selection For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting hardware Ordering Notes 1 DC output cable size varies depending on power requirements therefore no specific information is provided for cable size Refer to Table 12 for recommended cable sizes and lugs at rated maximum bay output 2200 amperes When making connections observe correct polarity 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Ambient Operating Loop 2 Recm 90 C Recommended Temperature m gc Wire Size Crimp Lug 9 30 C 140 5 750 kcmil 40 C 140 5 750 kcmil 245348100 168 6 750 kcmil 1 Cable sizes are based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for
77. 0891 not required 250 1 2 1 513778 513779 520891 not required 300 2 4 2 513780 513781 520892 529132 350 2 4 2 513782 513783 520892 529132 400 2 4 2 513784 513785 520892 529132 450 3 6 3 513786 513787 520893 529131 500 3 6 3 513788 513789 520893 529131 600 3 6 3 513790 513791 520893 529131 800 4 8 4 513792 513793 520894 534420 See Table 9 for recommended load distribution wire sizes and lugs Circuit Breaker Alarm Operation Provides an alarm during an electrical trip condition only Provides an alarm during an electrical or manual trip condition Table 1 218 Circuit Breaker Assemblies Page 40 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Lug Adapter Kits Lug Adapter Kits Power Distribution Bays Distribution Only Ba NO LUG ADAPTER K 1 000 3 8 Clearance Holes REQUIRED WHEN USE DISTRIBUTION ONLY E Lug Adapter P N 513700 Kit P N 520891 see Notes 1 2 3 oad Lug Adapter Plate or 1 Pole Devices gt 1 Pole 218 Circuit Lug Adapter
78. 0VAC Input Section for Bolt On PDSC distribution 65KAIC 9 H8 89 m 2 9 08 9 5 9 options List 32 Optional 208VAC Input Distribution Bus Power Distribution Bay for use with optional bolt on PDSC Page 7 of 134 see Distribution Devices in ACCESSORY List 35 Surge DESCRIPTIONS Suppression Section for ove distribution Input PDSC ea List 36 Surge a see Monitor Control Suppression Diagram Option 208VAC Input PDSC Door removed in illustration for clarity List 11 Secondary Power Distribution Bay e w AC Input a 1486932602 Termination Panel 486532603 with Ten 10 Rectifier AROVZ Feeds Rectifier 480VAC Input List 12 Secondary P N 486534009 Rectifier 208VAC Input This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 582140000 pp PH Home Primary List A 480VAC Plant a eee Power Only Bay EE S v ListB 208VAC Plant Input List 3 Primary Power Only Bay with Five 5 AC Feeds List 4 P
79. 2 TPL Fuses and Fuseholder Assemblies Page 43 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Lug Adapter Kits GMT 18 100A Distribution Only Bays Nena Fuse Fuseholder Assembly and GMT X P N 514403 Safely Fuss Cover 3 8 Clearance Hole 1 000 WS S Lug Adapter Kits Power Distribution Bays 3 8 Clearance Holes Lug Adapter P N 513701 Kit P N 520892 see Notes 1 2 3 2 Position Lug Adapter Kit P N 529132 see Notes 4 6 7 8 Notes 1 Maximum size of wire to be connectedto a single lug position is 750 kcmil 2 Maximum lug width is 1 937 inches 3 Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware 4 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 5 Lug adapter accepts a maximum of 4 750 kcmil lugs 6 Lugs are not part of the kit shown for illustration only 7 Bay busbars are not part of the kit shown for illustration only 8 Two 2 kits shown for illustratio
80. 342300 245342300 245342300 245390200 245346700 245346800 245346900 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended wire sizes are sufficient to restrict voltage drop to 1 0 volt or less at listed branch current for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Wire Size Loop Length Combination Calculated using 30 C Ambient Operating Temperature Wire Size Loop Length Combination Calculated using 40 C Ambient Operating Temperature Two hole lug 1 4 bolt clearance hole 5 8 centers Refer to drawing 031110100 for lug crimping information Table 9 Recommended Load Distribution Wire Size and Lug Selection for TLS TPS Fuse and Bullet Nose Type Circuit Breaker Load Side Page 75 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson
81. 400 4608 3 600 6912 4 800 9216 5 1000 11520 6 1200 13824 7 1400 16128 8 1600 18432 9 1800 20736 10 2000 23040 Ventilation Requirements The Rectifiers are fan cooled and utilize front to back forced ventilation The Power Distribution Bays and Power Only Bay must be mounted so ventilating openings are not blocked and temperature of the air entering the Rectifier shelf does not exceed the Operating Ambient Temperature Range stated above Also the distance from the rear of a Power Distribution Bay or Power Only Bay to a wall or other solid structure must not be less than 6 inches This will assure proper air flow through the Rectifiers Page 100 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 1 2 9 Audible Noise The audible noise does not exceed the following when measured at Home 1 3 1 4 1 2 10 1 2 11 1 2 12 1 2 13 1 2 14 any point two feet from any vertical surface of a Power Distribution Bay and five feet from the floor using a Sound Level Meter conforming to ANSI 1 4
82. 82140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home External Top Mount Vertical Battery Input Busbar Assembly P N 554874 H 19 75 LE H 14 87 H l a Ar eh 9 12 Front Top E 45 of Bay 0 25 itr ot T nn Method of Mounting DE 554874 Vertical Landing Battery Input Bus Assembly Positive Busbar H Negative Busbar u Detail C 554874 Battery Input Busbar Assembly Mounted on Top of Power Distribution Bay Page 71 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 5821400
83. 900 TPS 3 TLS003 5 248231000 TPS 5 TLS005 6 248231200 TPS 6 TLS006 10 248231500 TPS 10 TLSO10 15 248231800 TPS 15 TLS015 20 248232100 TPS 20 TLS020 25 248232400 TPS 25 TLS025 30 248232700 TPS 30 TLS030 40 248233300 TPS 40 TLS040 50 248233900 TPS 50 TLS050 60 248234200 TPS 60 TLSO60 70 248234500 TPS 70 TLSO70 80 118413 TLSO80 90 118414 TLSO90 100 118415 TLS100 For each fuse ordered also order a Bullet Nose Type Fuseholder P N 117201 Fuseholder P N 117201 also includes 1 P N 248610301 alarm fuse GMT 18 100A and 1 P N 248898700 safety fuse cover GMT X Order a Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly P N 513747 for every six circuit breaker fuseholder combinations ordered Each bullet nose type circuit breaker fuseholder mounting assembly requires six 6 distribution bus mounting positions See Table 9 for recommended load distribution wire sizes and lugs Table 5 TLS TPS Fuses Bullet Nose Type Fuseholders and Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly Page 50 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Sy
84. AG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs Home Features Load distribution leads are connected as described in the sections titled Distribution Devices and Load Lug Locations Power Distribution Bays and Distribution Device and Load Lug Locations Distribution Only Bays under Accessory Descriptions For lug mounting hole size and spacing dimensions refer to the illustrations in these sections Restrictions All lugs for customer connections must be ordered separately Ordering Notes 1 The type of distribution device determines the load lug hole size and spacing requirements The rating of the distribution device determines the wire size requirements For wire size and lug selection refer to Tables 9 and 10 Load Side Load return leads for Power Distribution Bays are terminated either inside the bay if equipped with the optional internal ground busbar or outside the bay if equipped with the optional external ground busbar mounted on top of the bay Load return leads for distribution only bays are terminated outside the bay to customer provided return busbars 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Page 74 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confident
85. ALTERNATIVE CURRENT LIMIT or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT DISTRIBUTION ALARM DETAIL MENU gt DIST PANEL B P A B DISCONNECTED 44 or DIST PANEL B P A B RECONNECT POSITION B P A B NOT FOUND 45 or POSITION NOT FOUND PANEL B P A B POSITION B P A B TYPE UNKNOWN B P A B OVER CURRENT DIST PANEL B P A B 48 LVD FAILURE DIST PANEL B P A B AIB CHANGED DIST PANEL B P A B PROCESSOR DIST PANEL B P A B IS DUPLICATED DIST PANEL B P A B NO RESPONSE GO TO DISTRIBUTION ALARM MENU GO BACK TO MENU TREE BEGINNING 46 4T 49 50 51 52 53 MAIN ALARM MENU EMERGENCY STOP PCU ALARM DETAIL MENU INPUT ACTIVE F4 PP EN 2 HIVOLTAGE SHUTDOWN FCU EIDEM INPUT ACTIVE LI M 2A ALTERNATE CURRENT Svp LIMIT ACTIVE 3A 4A 5A 6A 20 EON 4 SYSTEM VOLTAGE IS LLL y VERY LOW EN 21 RG LINE LOW 4 SYSTEMBATTERY ISON DISCHARGE 4 ALARM LIMIT vv vvV 22 Panesar
86. C Input Order Bolt On PDSC AC Input Power Distribution Service Cabinet per List 30 480VAC Input List 31 480VAC Input or List 32 208VAC Input Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order distribution fuse and or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order bay grounding lugs as required per Power Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order load distribution lugs as required per Power Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order battery cable lugs as required per Power Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order AC input lugs as required per Power Distribution Bay AC Input Two 2 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs or Power Distribution Bay AC Input One 1 Rectifier Feed Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DE
87. Content Complies with IEEE 519 1992 Voltage harmonic distortion of less than 5 when operating on a line impedance of 0 104 ohms or less 3 4 3 Inrush Current Peak does not exceed 6 times the RMS input current at full load under any conditions of input voltage within the rated input voltage range stated in Paragraph 3 2 1 and for any duration of AC input interrupts Under the above conditions standard AC distribution circuit breakers will not trip Page 106 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 3 4 4 Typical Input Data 60 Hz input A System output is initially adjusted to 54 48 volts DC as measured at the output bus at 50 of full load and nominal input Nominal Percent Input Input of Full Current Voltage Load Amperes Power Efficiency Rectifiers Factor Installed o 669 Typical Efficiency versus Output Current Efficiency D R48 12000e and R48 12000Le eSure rectifier efficiency curve 98 96 94 92 90 88
88. Control Diagram Ic P N 486532602 Or P N 486532603 Rectifier 480VAC Input PIN 486534003 Rectifier 208VAC Input Front View Page 9 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 List 16 Distribution Only Bay Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options see Monitor and Control Diagram Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options 1 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 582140000 Home Distribution Only Bay ojo ojo o Page 10 of 134 Blank Panel or List Bullet Fuse Circuit Breaker Panel Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options Distribution Bus see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options Front door removed in illustration for clarity
89. DB 802NLEB and 802NL B Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e w TLS TPS Fuses Home Bullet Nose lype Circuit Breakers and Bulet Nose 1ype Fuseholders ILo iFo Fuses Distribution Only Bays Features Installs in the optional List C Fuse Circuit Breaker Panel Load lugs are connected to busbars provided on the List C Fuse Circuit Breaker Panel These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Load return leads are terminated outside the bay to customer provided return busbars Each circuit breaker as listed in Table 3 and Table 4 plugs into one two or three mounting position s A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS type or Littelfuse TLS type fuse as listed in Table 5 This fuseholder plugs into a single mounting position This fuseholder provides a GMT A alarm type fuse which operates open to provide an alarm indication if the associated distribution fuse opens Restrictions Load should not exceed 80 of device rating Caution An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the List C Fuse Circuit Breaker Panel Maximum size of wire to be connected to a single lug position is 2 AWG Maximum lug width is 0 610 Customer must provide lug mounting bolts and ad
90. ENU 140 SERT INSTALLED PCU BIDANE Bi IDHINS BOOT 1 PCU POSITION aaaaaA 141 15 RECTIFIER OUTPUT B ID N SW VER 1o H PCU POSITIONS TAR Sheet 3 of 4 ARE EMPTY 128 MEASUREMENT 443 PSC B ID ASSEMBLY 149 or I M HABE HEHEHEHEHE NO PCU POSITIONS 129 GO BACK TO MENU TREE PSC B ID SERIAL ARE EMPTY BEGINNING 444 Recht oir ese ret or PCU INVENTORY MENU PSC B lD BOOTCODE TOTAL PCU POSITIONS PCU BiIDE NS 145 E rptppuntpHnHnHH Ht HHE 136 RATED aaaaaA 44 PSC B ID SOFTWARE apie PANELIS 137 GO TO INVENTORY MENU HHHHHHHHHHHHHHHHHHHH REPORTING GO TOPCU or 438 GO BACK MENU TREE 447 INVENTORY 150 DIST PANELS ARE 427 BEGINNING GO TOMENUTREE REPORTING 14 DISTRIBUTION INVENTORY MENU 148 BEGINNING or SSS SE ne gt PANEL B P A B INCLUDES Noe EBS E ARE 1 POINT DISTRIBUTION INVENTORY DETAIL MENU 151 or 2 POINT B P A B IS A EROR LING 15 PANEL B P A B INCLUDES 4 3154 455 PANEL B P A B ASSEMBLY 161 VO BOARDS ARE 152 GO TO INVENTORY MENU JHHHHHHHHHHHE REPORTING I 453 GO BACK TO MENU TREE 1 PANEL SERIAL or 55 BEGINNING JEHHBHBHHEHE NO I O BOARDS ARE ONERE EUREN OSEE INSTALLED a BOARD INVENTORY MENU 457 PANEL BOOTCODE BOARD B P IS cited
91. Kits Breakers Assemblies Distribution Only Bay 3 8 Clearance Hole Lug Adapter Kits Power Distribution Bays 3 8 Clearance Holes Lug Adapter P N 513701 Kit P N 520892 see Notes 1 2 3 2 Pole 218 Circuit Breaker Assemblies 2 Positic Lug Adapte P N 5291 see Notes 4 Notes 1 Maximum size of wire to be connected to a single lug position is 750 kcmil 2 Maximum lug width is 1 937 inches 3 Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware 4 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kemil lugs 5 Lug adapter accepts a maximum of 4 750 kcmil lugs 6 Lugs are not part of the kit shown for illustration only 7 Bay busbars are not part of the kit shown for illustration only 8 Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Page 41 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 1 000 3 Pole 218 Circuit Breaker Assemblies 4 Pole 218 Circuit Breaker Assemblies Notes
92. List 32 Optional WP 208VAC Input Distribution Bus Bolt On PDSC see Distribution 65kAIC Devices in ACCESSORY List 35 Surge DESCRIPTIONS Suppression Section for Option distribution 480VAC options Input PDSC see Monitor Control List 36 Surge Suppression ke ram Option 208VAC Input PDSC Door removed in illustration for clarity List 1 Primary Power Distribution e 6 Bay e w AC Input Bice 2 Termination Panel UD as ee P N 486532603 Feeds Rectifier 480VAC Input Primary Power Distribution Bay for use with optional bolt on PDSC PIN 486534003 Rectifier 08VAC Input uM Front View e Page 6 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited AG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 582140000 Secondary Power Distribution List 480VAC Plant Input Bay List 208VAC Plant Input List 30 Optional 480VAC Input Distribution Bus 5 Bolt On PDSC see Distribution 22kAIC Devices in List 31 Optional BESERIPTIONS 48
93. List A specified order ten 10 P N 256933200 30A circuit breakers 3 If List B specified order ten 10 P N 256937200 60A circuit breakers Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input 5 Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 6 Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section 7 Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 8 Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 9 Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order AC input lugs as required per Power Only Bay AC Input Five 5 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 11 Order external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 12 If the system is to be connected to an existing system with an MCA refer to List 64 65 66
94. Monitoring Circuit Card 7 3B Seventh Bay Bottom Right Bus Designation Not Set 7 4 Page 116 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home SAG582140000 Issue AW June 3 2014 COMPONENT MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note that each line shown below is separated with a dash in the MCA display NOTES EXAMPLE Distribution Device Distribution Only Bays Type Bay Distribution Point w in Bay Type Breaker or Fuse Primary Bay is 1 other bays are numbered consecutively following the bay to bay cabling scheme Distribution Point 1 12 bottom top Top Left Bus Bus 1 13 24 top bottom Top Right Bus Bus 2 25 36 bottom top Bottom Left Bus Bus 3 37 48 top bottom Bottom Right Bus Bus 4 Note that distribution components may take more than one mounting position designation number is the left most mounting position Fifth Bay Circuit Breaker Mounted in Position One Bus 1 Set for A Designation Breaker 5
95. NL Card w in Bay Card 7 right slot 2 3 4 Relay w in echec as illustration in System Overview Fifth Bay Relay Card in Seventh Slot Relay Six on Card 5 7 6 Primary Bay I O Card in First Slot Bay Primary Bay is 1 other bays are numbered 1 1 MCA I O consecutively following the bay to bay Second Bay I O Card in iudi cabling scheme Third Slot Circuit Card Card Position w in Bay Card 1 left slot Card 7 right slot 2 3 Fifth Bay I O Card in Seventh Slot 5 7 Page 115 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B COMPONENT MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note that each line shown below is separated with a dash in the MCA display NOTES EXAMPLE Primary Bay Top Bus Set Bay Primary Bay is 1 other bays are numbered for A Designation consecutively following the bay to bay 1 1A Bus power cabling scheme Second Bay Bottom Bus Distribution Distribution Bus Distributio
96. Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home Recm 90 C Wire Size Fuse Circuit 6 4 2 1 0 2 0 3 0 410 250 300 350 Breaker AWG AWG AWG AWG AWG AWG AWG kcmil kcmil kcmil Amperage 2 Loop Length feet 70A 33 3 53 3 4 85 3 4 135 3 4 m NS 2 80 _ 4799 7468 44804 _ _ _ _ _ __ 100 5968 95699 141969 125 479 7699 95648 1206 150A 6399 7999 499 9 175 68 8684 49g 9 9 200A E 7599 gg 9 414204 225 67 8499 100 99 12082 250A m 76 9 go 8 2 108 82 126 82 Recommended Crimp Lug e 2453 2453 2453 2453 2453 2453 2453 2453 2453 2453 9 49900 50000 48200 47100 47200 47300 47400 47500 47600 47700 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code
97. North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Only Bay AC Input Five 5 AC Feeds Home Wire Sizes Branch Circuit Protection and Lugs Features Studs 3 8 16 on 1 centers are provided for installation of customer provided two hole AC Input lugs and frame ground lugs For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately List 3 and 13 provides five 5 AC feeds Ordering Notes 1 Referto Table 18 for recommended wire sizes branch circuit protection and lugs AC Feeds 1 through 5 Mamm Recm Line Ground rs Input CUN Recm 75 C Recm 75 C E Voltage p die Wire Size Recommended Wire Size Recommended emperature rotection Crimp Lu Crimp Lu VAC Amperes AWG peng Awe datis 480 40 9 8 245349800 8 245349800 40 C 240 80 2 245348200 2 245348200 208 90 9 2 245348200 2 245348200 Wire sizes based on recommendations of the American National Standards Institute ANSI a
98. SCRIPTIONS section 11 Order internal ground busbar assembly external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 12 If Secondary Bays are placed on both sides of the Primary Bay a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side Order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 5876 for bay line up and MCA Network cabling requirements 13 Side cover panels are provided with Primary Bays These cover panels are used with Secondary Bays when bays are placed next to each other In installations where a Secondary Bay is placed by itself order 1 of each of the following side cover panels per exposed side P N 514482 and P N 514484 List 13 Secondary Power Only Bay Five 5 AC Feeds Common Equipment Features Provides common equipment for one 1 power only bay rated for up to 2200 amperes Mounted in a 7 0 H x 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position Circuit breakers are pad lockable In ferro replacement applications will accommodate five 5 AC inputs siz
99. acing dimensions see Detail C for illustration of assembly mounted on top of Power Distribution Bay External Top Mount Battery Input Busbar Assembly P N 554873 POSITIVE BATTERY GROUND RETURN BUSBAR NEGATIVE BATTERY SUPPLY 48V BUSBAR P N 528482 Mounted to P N 554873 Busbar Shield Kit P N 528482 Page 62 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 GROUND LOAD RETURN GROUND LOAD RETURN see Detail B for hole size P N 514689 Shown see Detail B for hole size and spacing dimensions P Ns 514688 514690 and 514691 Similar and spacing dimensions P N 514689 Mounted to P N 554873 View 3 9 9 9 see Detail C for illustration of assembly mounted on top of Power Distribution Bay External Top Mount Ground Load Return Busbar Assemblies for use with External Top Mount Battery Input Bu
100. alled in the Power Distribution Bay or if the Power Distribution Bay is paralleled with other Power Distribution Bays only the Rectifier causing the high voltage condition shuts down The high voltage shutdown point can be checked and or adjusted without removing a Rectifier One adjustment changes the setting of all Rectifiers Adjustable from 48 00 to 59 50 volts DC Factory set at 57 50 volts unless otherwise specified 2 Remote See Paragraph 4 1 13 B Page 110 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 3 Backup If Rectifier output voltage exceeds a second non adjustable value Home 3 5 7 3 5 8 3 5 9 3 5 10 3 5 11 3 5 12 3 5 13 3 5 14 3 5 15 the Rectifier shuts down and locks out regardless of load Manual restart is then required DC DC Converter Failure If a Rectifiers DC DC converter fails the Rectifier shuts down After approximately 3 seconds the Rectifier automatically restarts If a DC DC converter failure condition occurs again within 5 minutes
101. and 67 Page 17 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 846582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B List 4 Primary Power Only Bay Two 2 AC Feeds Common Equipment Home Features Provides common equipment for one 1 power only bay rated for up to 2200 amperes Mounted in a 7 0 H x 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position Circuit breakers are pad lockable Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS I O circuit cards Two 2 MCA customer alarm relay circuit cards provided Expandable either left or right cable connected Surge suppression optional Restrictions Only one 1 Primary Bay per power system required Requires external main battery termination bars Or
102. at 2000 amperes unless otherwise specified G Distribution Group B Load Alarm Adjustable from 0 to 60000 amperes Factory set at 2000 amperes unless otherwise specified H High Battery Ambient Temperature 1 Alarm if battery charge digital temperature compensation probe installed Adjustable from 50 C to 99 C You disable the feature by selecting the setting above 99 C Factory set to off unless otherwise specified High Battery Ambient Temperature 2 Alarm if battery charge digital temperature compensation probe installed Adjustable from 50 C to 99 C You disable the feature by selecting the setting above 99 C Factory set to off unless otherwise specified Low Battery Ambient Temperature 1 Alarm if battery charge digital temperature compensation probe installed Adjustable from 49 C to 100 C You disable the feature by selecting the setting below 49 C Factory set to off unless otherwise specified J Page 112 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014
103. blies for the PDSC One wired to Rectifier AC input circuit breakers CB1 CB5 CB7 and CB9 The other to CB2 CB4 CB6 CB8 and CB10 100KA interrupting capacity Overcurrent fusing and thermal protection Restrictions For use with List 32 only See Surge Protection in the SPECIFICATION section for additional ratings Ordering Notes 1 Order if additional surge suppression is required 2 A wire harness is factory connected to Form C relay contacts located on each surge suppression assembly for remote monitoring Connect the wire harness to the first two binary inputs on an MCA I O circuit card separately ordered See List 71 The MCA then provides alarm display messages and an audible alarm when a surge suppression assembly activates Order a List 71 MCA I O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms 3 Note that two 2 MCA customer alarm relay circuit cards are provided with the primary bay If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses order a List 70 MCA relay circuit card as required List 37 Surge Suppression for 208VAC Input Features Provides two 2 surge suppression assemblies for the Power Only Bay One wired to Rectifier AC input circuit breakers CB1 CB3 CB5 CB7 and CB9 The other to CB2 CB4 CB6 CB8 and CB10 100kA interrupting capacity Overcu
104. bution Bay AC Input Ten 10 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order internal ground busbar assembly external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 11 If Secondary Bays are placed on both sides of the Primary Bay a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side Order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 5876 for bay line up and MCA Network cabling requirements 12 Side cover panels are provided with Primary Bays These cover panels are used with Secondary Bays when bays are placed next to each other In installations where a Secondary Bay is placed by itself order 1 of each of the following side cover panels per exposed side P N 514482 and P N 514484 List 12 Secondary Power Distribution Bay Common Equipment Features 9 9 9 9 Provides common equipment for one 1 power and distribution bay rated for up to 2400 amperes Mounted in a 7 0 H x 24 W x 30 D Box Framework Provides ten 10 Rectifier mounting positions Provides forty eight 48 distribution device mounting positions Provid
105. ces the load to within 3 of the Rectifiers rated output currents If the MCA s load sharing feature is disabled for any reason pre programmed slope control in each Rectifier balances the load to within 10 of their rated output currents The MCA will balance a system of up to 50 Rectifiers within 5 minutes Load sharing is enabled when the load is between 10 and 95 capacity In Power Share applications load sharing is enabled once the legacy plant is 100 loaded Output Current Walk In Output current gradually increases after the system is switched on or AC service is supplied or restored as indicated below Elapsed time is constant at 10 2 seconds Cooling Each Rectifier contains multiple fans for forced convection cooling If one fan in a Rectifier fails the Rectifier continues to operate but at reduced output current maximum output current is reduced to 5096 of rated output current If two or more fans fail the Rectifier s power conversion circuitry inhibits Local Controls Refer to the Operating Procedures chapter in the Power System User Instructions Section 5877 for a complete description A Standby Operate Switch Local Status and Alarm Indicators Refer to the Operating Procedures chapter in the Power System User Instructions Section 5877 for a complete description A AC Identification Green B Rectifier Fail Minor Red Yellow 208V Rectifier C Protection Alarm Yellow 480V Rectifier D Fail Alar
106. commendations the user selects the following temperature compensation curve parameters via the MCA Refer to Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS 1 The temperature compensation slope in volts C Adjustable from zero to 200 millivolts C Factory set at OV C DIGITAL TC OFF 2 The maximum voltage limit in volts DC Adjustable from float up to 58 5 volts DC but automatically limited to one volt below the High Voltage Shutdown setting Factory set at 56 5 volts DC 3 The minimum voltage limit in volts DC Adjustable from float down to 44 volts DC Factory set at 50 0 volts DC Current Two hundred 200 amperes per Rectifier up to a total of 2 000 amperes per Power Distribution Bay with ten 10 Rectifiers installed and up to a total of 10 000 amperes per system when equipped with 50 Rectifiers Regulation A Static The MCA controls the steady state output voltage to within 0 05 of any voltage setting within the range of 44 0 to 58 0 volts DC for any and all combinations of load from no load to full load input voltage and input frequency at a constant ambient temperature If the MCA s regulation feature is disabled for any reason steady state regulation is 1 0 as controlled within the Rectifiers B Dynamic Response For any step load change
107. cted Restrictions Only one 1 Primary Bay per power system required Requires external main battery termination bars Ordering Notes 1 2 Specify List A 480VAC Input or List B 208VAC Input Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation the ACCESSORY DESCRIPTIONS section Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order AC input lugs as required per Power Only Bay AC Input Ten 10 Rectifier Feed Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section Order external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 10 If the system is to be connected to an exi
108. cuit Card s Yer or List 70 MCA Customer Alarm List 63 Optional LMS Expansion Relay Circuit Card Six 6 CPU Circuit Card Form C Contacts Refer to SAG586505000 List 71 MCA Analog Input Output for additional LMS options and Binary Input Circuit Card 582140000 Distribution Only Bays Monitor and Control Diagram P O Lists 16 SEE ALSO d aor ROUTER Circuit Card System Overview P 1L te Table of Contents List Descriptions e Q 0 Accessory Descriptions R T Specifications Lo D y 9 Physical Size Information e mE Q UV lt e T Related Documentation Page 11 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B TABLE OF CONTENTS List y rris ysi i S stem Picture List Accessor Specifications Physical Size Related Overview Descriptions Descriptions Information Documentation SYSTEM OVERVIEW 5 itp acces AE SEE SNR KA REEL RR SER 1 582140000 Primary Power Distribu
109. cuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 9 9 Page 15 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 11 Order internal ground busbar assembly external top mount battery input busbar assembly Home busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 12 If the system is to be connected to an existing system with an MCA refer to List 64 65 66 and 67 List 2 Primary Power Distribution Bay Common Equipment Features 9 9 9 9 Provides common equipment for one 1 power and distribution bay rated for up to 2400 amperes Mounted in a 7 0 H x 24 W x 30 D Box Framework Provides ten 10 Rectifier mounting positions Provides forty eight 48 distribution device mounting positions Provides two 2 buses of distribution Each bus contains an MCA monitoring circuit card which
110. d Load Return Lug Load Return Busbar Assembly Expansion Busbar P N 514543 P N 514689 Mounted to External Top Mount Ground Load Return Busbar Assembly P N 514689 P N 514543 Mounted to P N 514689 Mounted to P N 554873 20 o ofa gl see Detail C for illustration of assembly mounted on top of Power Distribution Bay Load Return Lug Extension Busbar P N 514543 mounts to External Top Mount Ground Load Return Busbar Assembly Page 64 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 11 Spaces at 2 00 centers 22 000 1 250 0 437 Dia 24 U Detail A Positive and Negative Battery Busbars Hole Size and Spacing Dimensions for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers O O O O O X
111. d proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Restrictions Home For use with List 30 or List 31 manufactured after 12 01 04 only See Surge Protection in the SPECIFICATION section for additional ratings Ordering Notes 1 Order if additional surge suppression is required 2 Awire harness is factory connected to Form C relay contacts located on each surge suppression assembly for remote monitoring Connect the wire harness to the first two binary inputs on an MCA I O circuit card separately ordered See List 71 The MCA then provides alarm display messages and an audible alarm when a surge suppression assembly activates Order a List 71 MCA I O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms 3 Note that two 2 MCA customer alarm relay circuit cards are provided with the primary bay If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses order a List 70 MCA relay circuit card as required List 36 Surge Suppression for 208VAC Input PDSC Features Provides two 2 surge suppression assem
112. de Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home External Top Mount Vertical Battery Input Busbar Assembly P N 554874 11 Spaces at 2 00 centers 22 000 ___ gt 1 000 9495 Dia 24 i e o 6 6 p 6 t o o6 o o o 96 1 000 1 00 O O e e I o o 1 000 0 437 Dia 22 10 Spaces at 2 00 centers 20 000 Detail A Positive Battery Busbar Hole Size and Spacing Dimensions for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers 9 Spaces at 2 00 centers 18 000 1 000 0 406 Dia 20 e e t gt o o o6 1 000 Detail B Negative Battery Busbar Hole Size and Spacing Dimensions for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Page 70 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 5
113. ded 554862 as accessory for lists 01 11 12 and AS LLP217269 21 reinstated 58214000016 replaced P N 547999 09 19 12 Shanon Ravacio with P N 554874 and P N 514431 with P N 554873 Power Only Bay added Optional Internal Ground AT LLP217720 Busbar Kit P N 555214 added R48 12000e 01 15 13 John Jasko rectifier added Added AC crimp lugs for the power bays Updated Au ats power bay rating and AC breakers in power bays Added 90A Bullet Breaker P Ns 138887 and 138888 List 73 and 74 added Ordering notes for 218 AW LLP220105 Circuit Breaker Assemblies and TPL Fuses and 06 03 14 John Jasko Fuseholder Assemblies updated James Wulff Fortune Huan Jone 2014 9 Wun 12 2014 1 26 12 John Kirkpatrick 10 11 13 Shanon Ravacio AV LLP219853 02 21 14 John Jasko Emerson Network Power Energy Systems North America Inc 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 amp Web EmersonNetworkPower com EnergySystems EMERSON EnergyNet Secure EmersonNetworkPower com Network Power Page 134 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Po
114. dering Notes 1 AUN Specify List A 480VAC Input or List B 208VAC Input If List A specified order ten 10 P N 256933200 30A circuit breakers If List B specified order ten 10 P N 256937200 60A circuit breakers Order Optional Surge Suppressors per List 37 or List 38 Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation the ACCESSORY DESCRIPTIONS section Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 11 Order AC input lugs as required per Power Only Bay AC Input Two 2 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 12 Order external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as req
115. ditional hardware Bolt length 3 4 Load return leads are terminated outside the bay to customer provided return busbars Ordering Notes 1 Order circuit breakers per Table 3 and Table 4 2 Order fuses per Table 5 For each fuse ordered also order one 1 P N 117201 bullet nose type fuseholder 3 See Table 9 for recommended load distribution wire sizes and lugs Page 52 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home Note Load Leads are connected to load busbars These busbars provide 1 4 20 threaded holes on 5 8 centers for installation of customer provided two hole lugs Customer must provide lug mounting bolts and additional hardware Bolt length 3 4 o 191 In N LEAL ISL IA 81 Jn o JOT o jo Jo o JOP oO P o JOP JO JO JO JO JO o OG JO JO JO Jo 2
116. e MCA interface B Method 2 Manually Initiated Timed Test Equalize A user manually places the system into the test equalize mode via the MCA interface The system automatically returns to the float mode after a preset programmable time period 1 99 hours in increments of one hour C Method 3 Automatic Test Equalize THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED This feature can be enabled or disabled by a user via the MCA The default state is disabled The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge BOD alarm setpoint The MCA s default setting is for a multiplier of zero which disables the Automatic Equalize feature When the Automatic Equalize feature is enabled if system voltage drops to less than the BOD alarm setpoint the MCA initiates a timing cycle to measure the discharge time period The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles When system voltage rises to above the BOD alarm setpoint the MCA ends the discharge timing cycle and assuming a minimum of 15 minutes has elapsed places the Rectifiers into the equalize mode for a customer selectable multiple of the discharge time period the discharge time period includes the initial 15 minutes The equalize
117. e all distribution positions The load side of each fuse circuit breaker mounting position is bused to the rear of the bay Each fuse circuit breaker device requires a load lug adapter plate kit that mounts to the appropriate load side busbars at the rear of the bay except 1 pole devices Load return leads are terminated outside the bay to customer provided return busbars See following illustration m Q7 le 4 li Top Half 12 I4 13 Top Half Bus 1 A EP SIT us 7 A o 18 Bus 2 Distribution Device 4 Du Distribution Device Mounting Location 6 19 Mounting Location t E Bottom Half 4 L A ig 24 Bottom Half Top Half 36 IE TE 240 0 3 H 37 Top Half A RT Y _ Buss3 EHE He Poll ol elle 42 Bus 4 Distribution Device 30 2 d Distribution Device Mounting Location IR De loji 0 43 Mounting Location fo owe H D Y Bottom Half 25 1 on h Ps 48 Bottom Half Front View Door removed in illustration for clarity Note On the left side each half of Note On the right side each half
118. echarge current during normal operating conditions e MCA Meter Control Alarm The MCA controls the operation of the rectifiers and provides power system control metering monitoring and alarm functions MCA Local Control Panel This panel is located on the front of the Primary Power Distribution or Power Only Bay and contains a keypad display and indicators for local MCA User interface MCA Relay Circuit Card Each MCA relay circuit card provides six 6 sets of Form C relay contacts for customer external alarms These relays are User programmable for various power system alarms Up to sixteen 16 MCA relay circuit cards can be installed in the Primary and Secondary Power Distribution and Power Only Bays The Primary Power Distribution and Power Only Bays are factory equipped with two 2 MCA relay circuit cards MCA I O Circuit Cards The MCA I O circuit cards provide analog inputs outputs and binary inputs Up to sixteen 16 MCA I O circuit cards can be installed in the Primary and Secondary Power Distribution and Power Only Bays e Optional Integrated LMS Monitoring System The LMS Monitoring System consists of an LMS Main CPU circuit card optional LMS Expansion CPU circuit cards optional LMS 1 O circuit cards optional LMS Expansion Cabinet and optional LMS Expansion Assemblies The LMS Main CPU circuit card is mounted in the Primary Power Distribution and Power Only Bays Each Secondary Power Distribution and Power Onl
119. ed for 400A ferro rectifiers 208V 100A or 480V 50 Provides the Router Assembly Provides mounting for optional LMS Expansion CPU circuit card Page 21 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O Home circuit cards and or optional LMS I O circuit cards MCA and LMS Network bay interconnect cables provided Qty 1 P N 514643 Qty 1 P N 509900 Expandable either left or right cable connected Restrictions Maximum of nine 9 Secondary Power Only Bays per power system Requires external main battery termination bars Ordering Notes 1 N Specify List A 480VAC Input or List B 208VAC Input If List A specified order ten 10 P N 256933200 30A circuit breakers If List B specified order ten 10 P N 256937200 60A circuit breakers Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order additional MCA customer alarm
120. eet Replacement Additional LMS Network Cable Features LMS bay to bay interconnect cable Connects between the bay s LMS Echelon expansion ports Also connects the LMS System to LMS Expansion Assemblies if furnished Cable identification color is blue Restrictions Refer to SAG586505000 LMS System Application Guide for maximum LMS network cabling length Ordering Notes 1 Fora replacement or additional cable order the proper length cable from those listed below P N 524409 5 inches P N 509070 6 inches P N 528520 10 inches P N 509071 15 inches P N 524410 2 feet P N 514639 3 feet factory provided with List 11 P N 509900 4 feet factory provided with List 12 13 14 and 15 P N 514640 25 feet P N 514641 150 feet Replacement Circuit Cards Ordering Notes 1 Rectifier P N 486532602 or P N 486532603 or P N 486534003 2 MCA Circuit Card Primary Bay P N 509478 3 Router Circuit Card Secondary Bay P N 509509 4 Distribution Monitoring Circuit Card P N 524982 5 MCA Customer Alarm Relay Circuit Card Order via List 70 6 I O Circuit Card Order per List 71 7 LMS Primary CPU Circuit Card Primary Bay Order via List 50 8 LMS Expansion CPU Circuit Card Secondary Bay Order via List 63 Page 98 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy
121. ely Requires optional bolt on PDSC AC Input Power Distribution Service Cabinet List 30 or 31 For use with List 2 and 12 only Ordering Notes 1 Referto Table 15 for recommended wire sizes branch circuit protection and lugs AC Feeds 1 and 2 Recm Line Ground omina Input Branch Recm 90 C Recm 90 C Operating a Voltage Circuit Wire Size Recommended Wire Size Recommended Temperature VAC Protectan AWG and Crimp Lug 3 AWG and Crimp Lug 3 Amperes kemi kemil 30 C 480 100 2 245348200 2 245348200 and 40 C 208 250 250 245347500 250 245347500 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes The AC input branch circuit protective device should be of the time delay or high inrush type Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or copper clad aluminum grounding conducto
122. ely Requires optional bolt on PDSC AC Input Power Distribution Service Cabinet List 30 or 31 For use with List 2 and 12 only Ordering Notes 1 Referto Table 16 for recommended wire sizes branch circuit protection and lugs AC Feed 1 Rach Line Ground Ambient Nominal B h moien Input ranc Recm 90 C Recm 90 C Operating a Voltage Circuit Wire Size Recommended Wire Size Recommended Temperature VAC Protection AWG and Crimp Lug Crimp Lugs kemil kemil 30 C 480 200 3 0 245347300 3 0 245347300 and 40 C 208 500 750 245348100 750 245348100 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes The AC input branch circuit protective device should be of the time delay or high inrush type Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or copper clad aluminum groundin
123. ended wire sizes branch circuit protection and lugs AC Feeds 1 through 10 Nominal Recm Line Ground m Input ciu 90 Recm 90 C Operating Voltage Circuit Recommended Recommended Temperature VAC Protection Wire Crimp Lug Wire ae Crimp Lug Amperes AWG AWG 30 C 480 20 12 245342300 12 245342300 and 40 C 208 50 6 245346700 6 245346700 Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes The AC input branch circuit protective device should be of the time delay or high inrush type Two hole lug 1 4 bolt clearance hole 5 8 centers Refer to drawing 031110100 for lug crimping information One hole lug 1 4 bolt clearance hole Refer to drawing 031110100 for lug crimping information Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not rec
124. ernal Busbars in this section Restrictions Load should not exceed 80 of device rating Each bullet nose type circuit breaker fuseholder mounting assembly requires six 6 distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices from left to right without skipping any distribution device mounting positions within each half Bullet nose type circuit breaker fuseholder mounting assembly rated for 480 amperes maximum Caution An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker fuseholder mounting assembly Refer to the illustrations at the beginning of this section for maximum size of wire to be connected to a single lug position and maximum lug width Ordering Notes 1 Order circuit breakers per Table 3 and Table 4 2 Order a Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly P N 513747 for every six circuit breaker fuseholder combinations ordered 3 See Table 9 for recommended load distribution wire sizes and lugs Page 46 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permissi
125. es two 2 buses of distribution Each bus contains an MCA monitoring circuit card which can be set for no group designation Group A designation or Group B designation Configured for a 4000A internal bus or external main battery termination bars Provides the Router Assembly Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS 1 O circuit cards MCA and LMS Network bay interconnect cables provided Qty 1 P N 514643 Qty 1 P N 509900 Expandable either left or right Surge suppression optional Page 20 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Restrictions Home Requires List 30 480VAC Input List 31 480VAC Input or List 32 208VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet Maximum of nine 9 Secondary Power Distribution Bays per power system Ordering Notes 1 2 Specify List A 480VAC Input or List B 208VA
126. es where the NEC is not recognized follow applicable codes The AC input branch circuit protective device should be of the time delay or high inrush type Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Maximum overcurrent protection device is 110A Table 18 Recommended AC Input Wire Size and Lug Selection Two 2 AC Feeds Page 92 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home 480VAC List A or 208VAC List B 3 Phase 60Hz Two AC Feeds Feed 1 Po
127. et Nose Device positions Accepts a choice of TLS TPS type fuseholders Bullet Nose Type circuit breakers or Bullet Nose Type GMT Fuse Modules The List C Fuse Circuit Breaker Panel is equipped with one 1 shunt for all distribution positions for MCA load current measurements Refer also to Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders TLS TPS Fuses and Optional Bullet Nose Type 10 Position GMT Fuse Module for List C Restrictions Each Distribution Only Bay can be equipped with only one 1 List C panel The List C Circuit Breaker Fuse Panel requires distribution position 12 in the Bus 1 Distribution Panel Current monitoring for the List C Fuse Circuit Breaker Panel is for the complete panel Circuit Breakers and or fuses are not individually monitored When installed the Distribution Only Bay can be loaded with up to 47 218 Circuit Breakers or 23 TPL Fuses and 24 Bullet Nose Circuit Breakers or TLS TPS Fuses The List C Circuit Breaker Fuse Panel is rated for a maximum continuous load of 500 amps The total load combination of List C and Distribution Panel 1 cannot exceed 1500A Ordering Notes 1 Order as 5821400000C 2 Also order distribution fuses circuit breakers and or Bullet Nose Type 10 Position GMT Fuse Modules as required per Distribution Devices the ACCESSORY DESCRIPTIONS section Optional List C Bullet Nose Device Panel Front door removed in
128. et Nose Type 10 Position GMT Fuse Module P N 509128 is an input fuse If this fuse opens an alarm type fuse also opens to activate the fuse alarm circuit The alarm type fuse is located in fuse position 11 on the Fuse Module Restrictions These fuses are not available for customer connected loads Ordering Notes 1 Order replacement fuses as required per Table 8 Ampere Part Number Rating 35 110982 0 18 248610301 Safety Fuse Cover 102774 Bussmann GMT Y Table 8 Replacement Input Fuse and Associated Alarm Fuse on Bullet Nose Type 10 Position GMT Fuse Module P N 509128 Optional Power Distribution Bay Internal Ground Busbar Kits Optional Internal Ground Busbar Kit P N 554862 Features Provides one 1 Internal Ground Busbar Kit which mounts inside a Power Distribution Bay between the two top distribution load busbars Provides for installation of customer provided two hole lugs with 1 4 clearance holes on 5 8 centers Provides for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Restrictions FACTORY INSTALLED ONLY Recommended for use with gt 100A distribution devices Rated for 2000 amperes per busbar All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Ordering Notes 1 Order Internal Ground Busbar Kit P N 554862 as required 2 Factory to supply busbar mounting hardware as re
129. f not more than eight consecutive hours per day and a total of not more than 15 days in a year This refers to a total of 120 hours in any given year but no more than 15 occurrences in that one year period PCU THERMAL CURRENT LIMIT CURVE TYPICAL 220 SS 200 180 160 140 120 3 100 LE 80 60 gt 40 o 20 0 0 55 25 30 35 40 45 50 55 60 65 70 75 80 32 77 86 95 104 113 122 131 140 149 158 167 176 F NORMAL ABNORMAL gt CONTINUOUS OPERATION OPERATION AMBIENT TEMPERATURE Typical Thermal Current Limit Curve D High Temperature Inhibit A thermal switch present in each Rectifier continuously monitors the temperature of the power conversion circuit If the temperature of the power conversion circuitry exceeds the design limits a circuit will inhibit the Rectifier Manual restart is then required E High Voltage Shutdown 1 Internal If Rectifier output voltage exceeds an adjustable preset value and is delivering more than 10 of its rated current the Rectifier shuts down After approximately 3 seconds the Rectifier automatically restarts If Rectifier output voltage again exceeds the high voltage shutdown value within 5 minutes the Rectifier shuts down and locks out Manual restart is then required If the Rectifier does not experience a high voltage condition within the 5 minute time period the restart circuit is reset If two or more Rectifiers are inst
130. from 10 to 90 or from 90 to 10 of full rated load within 250 microseconds shall not cause the voltage measured at the output to overshoot or undershoot more than 5 of the regulated output level within 1 millisecond The output voltage must return and stay within the 1 regulation band within 4 milliseconds and within the 0 5 regulation band within 3 seconds Any step change of the line voltage within the limits specified in Paragraph 3 2 1 shall not cause the output voltage to deviate outside the 0 5 regulation band Filtering with or without battery Typical readings were taken at nominal input voltage nominal output voltage 50 load and 25 C 77 F ambient A Voice Band Noise Complies with Telcordia GR 947 CORE 1 Typically 21 dBrn with C message weighting Does not exceed 38 dBrn C 2 Typically 0 100 millivolt psophometric Does not exceed 2 millivolt psophometric B Wide Band Noise Complies with Telcordia GR 947 CORE 1 Typically 200 millivolt peak to peak Does not exceed 250 millivolt peak to peak 2 Typically 10 millivolts rms Does not exceed 100 millivolt rms 3 2 Input Ratings 480VAC with 486532602 Rectifier 3 2 1 3 2 2 3 2 3 Voltage Nominal 480 volts AC three phase 60 Hz with an operating range of 408 to 528 volts Acceptable input frequency range is 57 to 63 Hz Harmonic Content Complies with IEEE 519 1992 Voltage harmonic distortion of less than 596 at nominal input when operating on a
131. full scale output provides a value to indicate the Total Load Current parameter of the NPS system The reading displayed for the NPS system parameter Total Load Current is derived from one of two algorithms using multiple data sources The algorithm and its data sources used are determined by the presence and configuration of CAN I O card s in the system 1 Algorithm 1 This source is used when there are CAN I O cards installed OR when the configuration of all installed CAN I O cards is set to Distribution mode Distribution Mode Operation Total Load Current NPS bay distribution node current readings CAN I O card analog input readings LMS function channel 63 reading The VPS Total System Current reading LMS channel A9002 will be passed to the NPS through LMS function channel sixty three The function channel configuration will default to provide the reading of the associated LMS channel for the VPS Total System Current The NPS controller will include the value of LMS function channel sixty four when summing the distribution load currents to determine its Total Load Current reading to display associated LMS channel A9903 Channel F63 program line is F63 A9002 Vortex Total Load Current Page 122 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy S
132. g conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Table 16 Recommended AC Input Wire Size and Lug Selection One 1 AC Feed Page 88 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 480VAC List A or 208VAC List B 3 Phase 60Hz Single Feed Frame Ground Nuts to Secure Lugs and Lug S Mounting Hardware 3 8 16 on 1 Centers Accessed from Inside Cabinet 1 000 3 8 16 x 1 25 Studs 6 Rear View Optional Bolt On PCU AC Input Service Cabinet Page 89 of 134 This document is property of Emerson Network Power Energy Systems
133. h America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Optional Battery Charge Temperature Compensation Probe for Digital Compensation Features This system can be used with a Battery Charge Temperature Compensation Probe This probe must be mounted near the battery to sense battery ambient temperature The probe connects to and allows the MCA to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases respectively Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained Refer to the Specifications section of this document for further information Temperature Curve The following figure details a user defined via the MCA Temperature Compensation Probe Curve Ordering Notes 1 Order one Battery Charge Temperature Compensation Probe per power system Part No 107021 has a 25 foot long cord Part No 106824 has a 100 foot long cord A MAX W T Adjustable from Float to 58 5V max D o Oo SLOPE Adjustable from 0 0 V C te eres yer ee ee to0 2V C FLOAT _ s Determines Float Mode gt Output Voltage at 25 C Adjustable from 47 0V to 58 0V W T Adjustable from Float to 44V ge i E i o Oo 2
134. he Rectifier mounting positions Provides a 30 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each Rectifier position Circuit breakers are pad lockable Provides terminations for one or two AC input branch circuits Ordering Notes 1 Order one 1 List 30 List 31 or List 32 as required for each List 2 or List 12 ordered 2 Order a List 35 if additional surge suppression is required List 32 Optional 208VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet Features Provides an AC Input Service Cabinet pre wired to the Rectifier mounting positions Provides a 60 ampere AC Input Circuit Breaker rated for 65 interrupting capacity for each Rectifier position Circuit breakers are pad lockable Provides terminations for one or two AC input branch circuits Ordering Notes 1 Order one 1 List 30 List 31 or List 32 as required for each List 2 or List 12 ordered 2 Order a List 36 if additional surge suppression is required List 35 Surge Suppression for 480VAC Input PDSC Features Provides two 2 surge suppression assemblies for the PDSC One wired to Rectifier AC input circuit breakers CB1 CB5 CB7 and CB9 The other to CB2 CB4 CB6 CB8 and CB10 100kA interrupting capacity Overcurrent fusing and thermal protection Page 25 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential an
135. ial and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Recm 90 C Wire Size Fuse Circuit Breaker 14AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG Amperage Loop Length feet 1 3 5 6 10A 5g 9 4 93 6 9 15A 24 39 pa 20 29 9 4 46 74 4 25 or 4 5g 9 4 94 9 4 30A 319 9 49 9 4 78 9 4 35 m 42 94 67 107 4 40A 59 94 6 9 45A gg o 5269 83 50A 294 47 4 7579 60A dg s 62 99 6 9 70A 5879 85 75 a 509 79 80 47 94 74 94 90A ay 66 100A a oe p m 59 3 4 125A 150A Two Pole Devices Use Load Lug Adapter Plate P N 513700 Kit P N 520891 kit includes mtg hardware and select Wire Sizes and Lugs per Table 10 200A 250A Three Pole Devices Use Load Lug Adapter Plate P N 514676 Kit P N 534703 kit includes mtg hardware and select Wire Sizes and Lugs per Table 10 Recommended Crimp Lug e Lug 245
136. illing Pattern Dimensions Power Distribution and Power Only Bays 0 750 X 2 000 SLOT 4 PLACES 3 44 3 8 16 Floor oH Leveling Bolts 24 12 2 19 19 62 2 44 p 24 00 gt FRONT 2 19 Page 124 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Floor Hole Drilling Pattern Dimensions Power Distribution Bay Home w AC Input Service Cabinet 0 750 X 2 000 SLOT 0 750 X 2 000 SLOT AC POWER 4 PLACES 4 PLACES DISTRIBUTION POWER SERVICE CABINET DISTRIBUTION BAY 3 44 X 3 8 16 bine 3 8 16 Floor 30 00 alte Leveling Bolts 42 X Y s 2 44 2 19 Page 125 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems Nor
137. in load current and begins discharging Note Ifthe system is used with a digital battery charge temperature compensation probe the MCA automatically adjusts system output This ensures proper voltage to the battery as battery ambient temperature fluctuates 3 5 3 Test Equalize Charging Output Mode This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery or for recharging the battery following a commercial power failure If the installation site does not require system equalize mode of operation the equalize feature can be used as a test feature System equalize voltage can be adjusted to a test voltage value Placing the system into the test equalize mode causes system output voltage to increase or decrease to this test voltage value The test equalize voltage setting can be checked and or adjusted without removing a Rectifier or affecting the load One adjustment changes the output of all Rectifiers Note lf the system is used with a battery charge temperature compensation probe typical equalize mode of operation is not used 3 5 4 Output Mode of Operation Selection There are four methods of placing the system from the float mode to the test equalize mode A Method 1 Manual Test Equalize A user manually places the system into the test equalize mode via the MCA interface A user must manually return the system to the float mode via th
138. ion Bay Battery Cable Size and Lug Selection Page 78 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home 3 8 16 Stud 40 Positive Busbar Link to from Next Previous Bay Negative Busbar Link to from Next Previous Bay 2 000 1 000 je 9 9 le rl ole ola ot n 1 000 ESSE ts 9 JERON ME 007 gt W poo fool 110 9 SS See ZerB O 5 SERRES S a p ae m
139. ions must be ordered separately Customer needs to supply lug mounting hardware Ordering Notes 1 Battery cable size varies depending on load therefore no specific information is provided for cable size Refer to Table 11 for recommended cable sizes and lugs at rated maximum bay load 2400 amperes When making connections observe correct polarity 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Ambient Operating L 2 90 Recommended Temperature Ft Wire Size Crimp Lug 30 C 140 5 750 kemil a 140 5 750 kcmil 245348100 168 6 750 kcmil 1 Cable sizes are based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire rated at 90 C conductor temperature operating in ambients of 30 C and 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Recommended cable sizes are sufficient to restrict voltage drop to 1 0 volt or less at rated full load output current of the bay for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 11 Recommended Power Distribut
140. k Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Restrictions Home FACTORY INSTALLED ONLY Recommended for use with gt 300A distribution devices Rated for 2000 amperes per busbar All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Ordering Notes 1 Order Internal Ground Busbar Kit P N 555214 as required 2 Factory to supply busbar mounting hardware as required Internal Ground Busbars Mounting Locations 20 813 20 188 18 813 18 188 16 813 16 188 14 813 14 188 12 813 12 188 10 813 10 188 8 813 8 188 6 813 6 188 4 813 4 188 2 813 2 188 2 Go9599995909999599959609999599959995990 21 500 19 500 500 15 500 13 500 11 500 9 500 7 500 5 500 3 500 1 500 9 000 17 0 431 22 0 281 44 Internal Ground Busbar Assembly P N 555214 Page 59 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network
141. l trip condition only Provides an alarm during an electrical or manual trip condition Caution An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker fuseholder mounting assembly Table 3 Toggle Handle Bullet Nose Type Circuit Breakers and Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly Page 47 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Number of Poles Part Number mounting positions Electrical Rating pe hati in Bullet Nose Type Electrical Trip ico nice Tria ircuit Breaker Fuseholder White Handle Mounting Assembly Black Handle 1 1 142856 142878 3 1 142857 142879 5 1 142858 142880 10 1 142859 142881 15 1 142861 142882 20 1 142862 142883 25 1 142863 142884 30 1 142864 142885 35 1 142865 142886 40 1 142866 142887 45 1 142867 142888 50
142. lay circuit card as required List 38 Surge Suppression for 480VAC Input Features Provides two 2 surge suppression assemblies for the Power Only Bay One wired to Rectifier AC input circuit breakers CB1 CB3 CB5 CB7 and CB9 The other to CB2 CB4 CB6 CB8 and CB10 100kA interrupting capacity Overcurrent fusing and thermal protection Restrictions For use with List 4 and 14 See Surge Protection in the SPECIFICATION section for additional ratings Ordering Notes 1 Order if additional surge suppression is required 2 A wire harness is factory connected to Form C relay contacts located on each surge suppression assembly for remote monitoring Connect the wire harness to the first two binary inputs on an MCA I O circuit card separately ordered See List 71 The MCA then provides alarm display messages and an audible alarm when a surge suppression assembly activates Order a List 71 MCA I O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms 3 Note that two 2 MCA customer alarm relay circuit cards are provided with the primary bay If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses order a List 70 MCA relay circuit card as required Features Provides the LMS Monitoring System Refer to SAG586505000 for further information Restrictions The LMS Monitoring System Main CPU
143. lculated using 30 C Ambient Operating Temperature Wire Size Loop Length Combination Calculated using 40 C Ambient Operating Temperature Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Table 10 cont d from previous page Recommended Distribution Load Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker Load Side Page 77 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay Battery Cable Sizes and Lugs Home Features Studs 3 8 16 on 1 centers are provided for installation of customer provided two hole lugs These studs are accessed from the rear of the each Power Distribution Bay Overhead busbars may be furnished Refer to the section titled Power Distribution and Power Only Bays External Busbars under Accessory Descriptions for battery lug selection For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connect
144. le of interfacing with legacy power systems Refer to the wiring diagrams in the Installation Instructions Section 5876 Refer also to Lists 64 65 66 and 67 Page 3 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home Family Spec No Model Input Voltage Output Voltage Output Capacity System Power Only Bay Power Distribution Bay Distribution Bus two Distribution Buses per Power Distribution Bay Rectifier Distribution Only Bay Distribution Bus four Distribution Buses per Distribution Only Bay Optional Distribution Panel Bullet Nose Circuit Breakers and or TLS TPS Fuses one optional Distribution Panel per Distribution Only Bay Agency Approval Framework Type NetSure 582140000 802NLDB 208V Input Power Distribution and Power Only Bays 802NLEB 480V Input Power Distribution and Power Only Bays 802NL B Distribution Only Bay R48 11600 Nominal 480 volts AC three phase 60 Hz with an operating range of 408 to 528 volts Acceptable inp
145. lies Features Provides a ground busbar assembly which mounts to the External Top Mount Battery Input Busbar Assembly P N 554873 Provides for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Restrictions Requires the External Top Mount Battery Input Busbar Assembly P N 554873 All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Ordering Notes 1 Order an External Top Mount Ground Load Return Busbar Assembly per bay as required P N 514688 6000A for use with List 1 and 11 no PDSC AC Input Power Distribution Service Cabinet or List 3 4 5 13 14 and 15 P N 514689 100004 for use with List 1 and 11 no PDSC AC Input Power Distribution Service Cabinet or List 3 4 5 13 14 and 15 P N 514690 6000A for use with List 2 and 12 equipped with a List 30 or 31 PDSC AC Input Power Distribution Service Cabinet P N 514691 100004 for use with List 2 and 12 equipped with a List 30 or 31 PDSC AC Input Power Distribution Service Cabinet Page 60 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Syste
146. lies Features Each circuit breaker assembly is equipped with a shunt for MCA load current measurements Bolts into bay s distribution device mounting positions Load lug adapter plate provides 3 8 clearance holes on 1 centers for installation of customer provided two hole lugs For load return lug requirements refer to Power Distribution and Power Only Bays External Busbars in this section For the distribution only bays the load return leads are terminated outside the bay to customer provided return busbars Restrictions Load should not exceed 80 of device rating Refer to Table 1 for required distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section without skipping any distribution device mounting positions within each half Four 4 position devices can only be installed in the 1st four or last four positions within each half of a distribution bus This is because the lug adapter plate for four 4 position devices can only be installed in positions starting with the load busbar tops even with each other not staggered Divide distribution equally between rows Refer to the illustrations in this section for lug and wire size restrictions Load return leads are terminated outside the distribution only bay to customer provided return busbars Ordering Notes 1 Order circuit breaker
147. line impedance of 0 104 ohms or less Inrush Current Peak does not exceed 6 times the RMS input current at full load under any conditions of input voltage within the rated input voltage range stated in Paragraph 3 2 1 and for any duration of AC input interrupts Under the above conditions standard AC distribution circuit breakers will not trip Page 103 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 3 2 4 Typical Input Data 60 Hz input Home A System output is initially adjusted to 54 48 volts DC as measured at the output bus at 50 of full load and nominal input Nominal Percent Input Input of Full Current Voltage Load Amperes Efficiency Rectifiers Installed 1 we wo 480 Typical Efficiency versus Output Current Typical Efficiency versus Output Current 94 00 92 00 90 00 88 00 86 00 84 00 82 00 80 00 78 00 76 00 0 000 50 000 100 000 150 000 200 000 250 000 480V 408 9528 Percent Efficiency Output Current Am
148. ling system output When the phase is restored the system automatically restarts Output Protection A Current Limiting The maximum current delivered by the system can be programmed from 10 to 110 of total system capacity The MCA automatically adjusts the current limit circuit on each Rectifier so that this value is not exceeded If a Rectifier fails the MCA automatically resets each remaining Rectifier s current limit point to maintain this value The MCA also insures that the current limit circuit on any Rectifier is not set above 110 of its capacity The default current limit setting is the sum of each installed Rectifier s output rating If an additional Rectifier is added to the system the system current limit is automatically increased by the rating of the new Rectifier and the new current limit value is displayed The current limiting point can be adjusted without removing a Rectifier One adjustment changes the setting of all Rectifiers The current limit is factory set at 10096 of rated full load unless otherwise specified B Output Fusing Output fusing is provided in each Rectifier If a fuse opens local and remote Rectifier Fail Alarms activate This fusing is not customer replaceable C Thermal Current Limiting Each Rectifier continuously monitors the ambient temperature surrounding the power conversion unit circuit If this temperature for any reason such as a high ambient office temperature increases above approxi
149. log output for remote plant output current monitoring and 4 binary inputs Refer to the Specifications section of this document for further information Plugs into any slot in 7 position card cage in Primary and Secondary Power Distribution and Power Only Bays Restrictions The system may contain up to 16 MCA I O circuit cards Only one 1 P N 524550 card can be installed per bay Analog input and output rating 0 50mv DC Binary input rating dry contact Analog inputs should be protected by a 49 9 ohm resistor Recommended to use current limiting resistors to protect binary input wiring Ordering Notes 1 Order optional MCA I O circuit cards as required 2 Use ofthe Alternate Current Limit feature requires that an MCA I O circuit card be installed List 73 Security Adapter Unit Upgrade Kit Factory Installed Features Provides a Security Adapter Unit Upgrade Kit factory installed on the inside of the front door The Security Adapter Unit is a front door mounted unit that allows customers to securely connect to the Ethernet port of the LMS monitoring system factory integrated into Spec No 582140000 power system The Security Adapter Unit also converts customer side SNMP V3 protocol to LMS side SNMP V2 protocol which allows the customer to use the LMS in an SNMP V3 environment Restrictions For use in List 1 2 3 4 5 only Ordering Notes 1 Order optional Security Adapter Unit Upgrade Kit as required Li
150. m Red 480V Rectifier E A 10 segment Green LED Indicator Bar is located on the front panel to represent output current each segment represents 20A blinks when in overload condition Page 111 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 4 MCA Home 4 1 Standard Features 4 1 1 4 1 3 4 1 4 MCA Interface You interface with the MCA locally via the MCA Control Panel located on the outside of the primary Power Distribution Bay s front door You can also interface with the MCA via the LMS if furnished Note Option switches are provided to lockout changing adjustment configuration calibration settings via the MCA control panel and or via the LMS MCA Local Display Provides digital metering of system load voltage and current individual Rectifier output and individual load shunts Also displays system alarm messages and adjustment information as detailed in Paragraph 4 1 12 MCA Display MCA Meter Accuracy 0 01 V 0 005 C MCA Remote Sense Maximum Voltage Drop Compensati
151. m Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Optional Load Return Lug Extension Busbar Assembly Home Features Provides a load return lug extension busbar which mounts to an External Top Mount Ground Load Return Busbar Assembly Provides for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Restrictions Rated for 1000 amperes Requires an External Top Mount Ground Load Return Busbar Assembly P N 514688 514689 514690 or 514691 All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Ordering Notes 1 Order a Load Return Lug Extension Busbar Assembly per bay as required P N 514543 Page 61 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B POSITIVE BATTERY GROUND RETURN m see Detail A for hole size and spacing dimensions NEGATIVE BATTERY _ SUPPLY 48V see Detail A for hole size and sp
152. mately 40 C 104 F the Rectifier will not shut down Rather the Rectifier will limit its maximum output current to maintain the temperature of the power conversion circuit within design parameters Full current capability is restored when the temperature decreases to below approximately 40 C 104 F The following figure illustrates typical operating parameters Page 109 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Note If the current limit setting is greater than the maximum allowable output Home current for the existing room ambient temperature the current limit setting will automatically be reduced Refer to the following figure Local and external indications will be given Warning The Rectifier is rated for continuous operation at full output current up to 40 C 104 F Operation between 40 C and 80 C 104 F and 176 F is considered abnormal and should be used on a temporary basis only 1 Temporary Operation at Abnormal Temperature Temporary operation refers to a period o
153. mensions Power Distribution and Power Only 124 Floor Hole Drilling Pattern Dimensions Power Distribution Bay w AC Input Service Cabinet 125 Floor Hole Drilling Pattern Dimensions Distribution Only Bay 126 Overall Dimensions Primary and Secondary Power Distribution Bays List 1 and 11 127 Overall Dimensions Primary and Secondary Power Distribution Bays List 2 and 12 128 Overall Dimensions Optional PDSC AC Input Power Distribution Service Cabinet 129 Overall Dimensions Primary and Secondary Power Only Bayes eee enn 130 Overall Dimensions Distribution Only Bays esee nnnm nnn nennen nnne tenni nnns 131 Overall Dimensions Optional Battery Charge Digital Temperature Compensation Probes P N 107021 25 feet and P N 106824 100 132 RELATED DOCUMENTATION tne eterne EA SEA 133 REVISION RECORD 134 14 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copyi
154. ms North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Distribution Only Bay DC Input Cable Sizes and Lugs Selection Home Features 3 8 clearance holes on 1 centers are provided for installation of customer provided DC input cables terminated in two hole lugs These are accessed from the rear of each Distribution Bay For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Customer needs to supply lug mounting hardware Maximum size of wire to be connected to a single lug position is 750 kcmil 2 per lug position Maximum lug width 2 000 inches Ordering Notes 1 DC input cable size varies depending on power requirements therefore no specific information is provided for cable size Refer to Table 13 for recommended cable sizes and lugs at rated maximum bay load 6000 amperes When making connections observe correct polarity 2 For other available lugs and hardware refer to drawings 031110100 through 031110300 Ambient Operating Penis 2 Recm 90 C Recommended Temperature Ft Wire Size Crimp Lug 30 C 112 10 750 kcmil 40 C 112
155. ms North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 External Main Termination Bars Home Power Only Bays Lists 3 4 5 13 14 and 15 and Distribution Only Bays List 16 require external main battery termination bars The following are standard sizes Special requirements can be met with Emerson Services EA type bars Shunts are not required because the load on a NetSure plant is internally calculated If a main shunt is desired use bars so equipped with a List 71 card This can be configured to override the internal calculation and display the load of the main shunt as the plant load on the MCA Emerson Ampere Power Distribution P N Rating Bays Bays 550281 550282 550283 550284 550285 550286 550287 10 000A 550291 550292 550293 550294 550295 550296 550297 Page 33 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network
156. n Bus 1 Top Set for B Designation Bays w in Bay A or B Distribution Bus 2 Bottom 2 2B Designation A or B as set by jumper on MCA Distribution Fifth Bay Top Bus Bus Monitoring Circuit Card Designation Not Set 5 1 Primary Bay Circuit Breaker Mounted in Type Type Breaker Fuse or Plug In Position One Bus 1 Set Bay Primary Bay is 1 other bays are numbered for A Designation consecutively following the bay to bay Breaker 1 01A Distribution cabling scheme Second Bay Fuse Device EEEE E Distribution Point Mounted in Position Power cns omae 1 24 left right Top Bus Bus 1 Sixteen Bus 1 Designation Distribution Wn Bay 25 36 left right Bottom Bus Bus 2 Not Set Bays Note that distribution components may take Fuse 2 16 more than one mounting position Fifth Bay Plug In Mounted designation number is the left most in Position Twenty Six mounting position Bus 2 Set for B Designation Plug In 5 26B Fifth Bay Top Left Bus Set for B Designation Bay Primary Bay is 1 other bays are numbered 5 48 following the bay to bay Sixth Bay Top Right Bus Distribution n M Set for B Designation Bus ee ay p EE mth 6 2B w in Bay A or istribution Bus 2 Top Right buton Designation Distribution Bus 3 Bottom Left evan Bay Beton Left Only Bays Bus Set for B Designation Distribution Bus 4 Bottom Right A or B as set by jumper on MCA Distribution Bus
157. n Instructions System User Instructions Security Adapter Unit Instructions Color MCA Menu Tree System Equipment and Assembly Drawing System Schematic Diagram System Wiring Diagram Load and Battery Lug Detail Drawings LMS Installation Instructions LMS User Instructions LMS System Application Guide LMS I O Circuit Card Label Sheet LMS Expansion Assembly Schematic Diagram Section 5957 Section 5876 Section 5877 1M58214000074 Section 5886 582140000 50582140000 7582140000 031110100 through 031110300 Section 5879 Section 5847 SAG586505000 520538 SD507606 Page 133 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B REVISION RECORD Home Change Issue Number Description of Change Date Approved ECO Added optional External Top Mount Vertical Battery be Input Busbar Assembly P N 547999 Added 582140001 List 16 and List C added model AR LLP216994 R48 12000Le rectifier added new toggle handle 07 04 12 Shanon Ravacio circuit breakers 175A and 225A information Ad
158. n of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B SAG582140000 Issue AW June 3 2014 4 1 14 MCA Numbering Scheme The MCA identifies numbers the components of the system as follows COMPONENT MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME note that each line shown below is separated with a dash in the MCA display NOTES EXAMPLE Primary Bay 1 Bay Primary Bay is 1 other bays are numbered Second Bay MCA Router consecutively following the bay to bay 2 cabling scheme Fifth Bay 5 Primary Bay First Recognized Rectifier w Bay Main Power Bay is 1 other bays are 36 rectifiers installed numbered consecutively following the bay 1 01 36 to bay cabling scheme Second Bay Third Rectifier Rectifiers are identified from 1 to 10 as they Recognized Rectifier w PCU Mop Rector ID lak powered up and recognized by the 24 rectifiers installed within the Bay of MCA 2 03 24 Rectifiers Installed in System Fifth Bay Tenth Recognized Rectifier w 12 rectifiers installed 5 10 12 Primary Bay Relay Card in First Slot Relay One on Bay Primary Bay is 1 other bays are numbered pP consecutively following the bay to bay cabling scheme Second Bay Relay Card in MCA Relay Card Position Card 1 left slot Third Slot Relay Four on Circuit Card
159. n of the kit installed on busbars with tops even with each other and staggered Page 44 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B SAG582140000 Issue AW June 3 2014 GMT 18 100A Alarm Fuse and GMT X Safety Fuse Cover Lug Adapter Kits Power Distribution Bays 2 000 3 8 Clearance Holes Lug Adapter P N 513702 Kit P N 520893 see Notes 1 2 3 Notes 1 Maximum size of wire to be connectedto a single lug position is 750 kcmil 2 Maximum lug width is 1 937 inches 3 Kit includes Load Lug Adapter Plate plus 1 4 and 3 8 mtg hardware 4 Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs 5 Lug adapter accepts a maximum of 4 750 kcmil lugs 6 Lugs are not part of the kit shown for illustration only 7 Bay busbars are not part of the kit shown for illustration only 8 Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Fuseholder Assembly P N 514404 Lug Adapter Kits Distribution Only Bays
160. ng use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 LIST DESCRIPTIONS Home List A 480VAC Plant Input Voltage Features Specifies 480VAC Plant Input Voltage List B 208VAC Plant Input Voltage Features Specifies 208VAC Plant Input Voltage List 1 Primary Power Distribution Bay Common Equipment Features Provides common equipment for one 1 power and distribution bay rated for up to 2400 amperes e Mounted in a 93 5 H x 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions Provides an AC input termination panel that accepts ten 10 AC input branch circuits one 1 per Rectifier mounting position Provides forty eight 48 distribution device mounting positions Provides two 2 buses of distribution Each bus contains an MCA monitoring circuit card which can be set for no group designation Group A designation or Group B designation Configured for a 4000A internal bus or external main battery termination bars Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS I O circuit cards Two
161. ns an Audible Alarm which is located on the MCA Control Panel The audible alarm sounds when any alarm condition monitored by the MCA occurs The alarm can be manually silenced cutoff by pressing a local pushbutton A local indicator illuminates when the audible alarm has been cutoff The alarm remains silenced for the current alarm condition only If another alarm condition occurs the audible alarm again sounds A programmable audible alarm cutoff reset feature is provided Once an audible alarm has been cutoff it automatically resets and sounds if the alarm condition is still present after the time period programmed expires If another alarm condition occurs the audible alarm again sounds 4 1 7 Remote On Off TR The operation of any or all Rectifiers can be inhibited TR via the MCA Control Panel or from the LMS if furnished A Rectifier fail alarm is NOT issued 4 1 8 Alarm Logging The MCA logs with a date time stamp up to 500 recordable events 4 1 9 Rectifier Sequencing The MCA can be set to provide Rectifier Sequencing When the MCA senses an AC Power is OFF to All Rectifiers alarm it turns off all Rectifiers When the AC Power is OFF to All Rectifiers alarm clears the MCA turns on Rectifier 1 then turns on the other Rectifiers starting with Rectifier 2 every n seconds n is user programmable from 1 to 20 seconds If the MCA fails or the communication link is broken during a Rectifier Sequencing routine
162. o l SOC C oOo 2O cC e oe o 4 Position Lug Adapter Kit 2 Position P N 534420 Lug Adapter Kit see Notes 2 3 4 P N 529132 see Notes 1 3 4 5 Notes 1 aR wn Oo Lug adapter accepts a maximum of 2 750 kcmil or 4 350 kcmil lugs Lug adapter accepts a maximum of 4 750 kcmil lugs Lugs are not part of the kit shown for illustration only Bay busbars are not part of the kit shown for illustration only Two 2 kits shown for illustration of the kit installed on busbars with tops even with each other and staggered Maximum lug width without using an adapter plate is 1 250 inches Page 38 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Distribution Devices Home See Distribution Devices and Load Lug Locations Power Distribution Bays and Distribution Device and Load Lug Locations Distribution Only Bays at the beginning of this section for illustrations of distribution device and load lug mounting locations 218 Circuit Breaker Assemb
163. oad Return Busbar 60 Optional Load Return Lug Extension Busbar 61 Optional External Top Mount Vertical Battery Input Busbar Assembly 68 Wiring EeroijonidncL 72 Power Distribution and Power Only Bays Frame Grounding Wire Sizes and 72 Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection 73 Power Distribution Bay and Distribution Only Load Distribution Wire Sizes and Lugs 74 Power Distribution Bay Battery Cable Sizes and Lugs sss emere 78 Power Only Bay DC Output Cable Sizes and Lugs sssssssesssseeeeeenm emm enemies 80 Distribution Only Bay DC Input Cable Sizes and Lugs Selection 82 Power Distribution Bay AC Input Ten 10 AC Feeds Wire Sizes Branch Circuit Protection and Lugs 84 Power Distribution Bay AC Input Two 2 AC Feeds Wire Sizes Branch Circuit Protection and Lugs 86 Power Distribution Bay AC Input One 1 AC Feed Wire Sizes Branch Circuit Protection and Lugs 88 Power Only Bay AC Input Five 5 AC Feeds Wire Sizes Branch Circuit Protection and Lugs
164. of each bus MUST be populated with each bus MUST be populated with distribution devices from bottom to top distribution devices from top to bottom without skipping any distribution device without skipping any distribution device mounting positions within each half mounting positions within each half Arrows indicate starting position in Arrows indicate starting position in each half each half This allows automatic monitoring of each position and allows the controller to located all distribution positions Load Lug Adapter Plates are Mounted on the Rear of the Bay Page 36 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited to mc o ec 3 5 qos oz o 5 o 0 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B System Application Guide to Distribution to Distribution Bus 3 to Distribution Bus 3 to Distribution Bus 3 to Distribution Bus 3 to Distribution Bus 1 to Distribution Bus 1 to Distribution Bus 1 Bus 1 Position 12 Position 7 Position 6 Position 1 Position 36 Position 31 Position 30 Position 25
165. ognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Table 14 Recommended AC Input Wire Size and Lug Selection Ten 10 AC Feeds Page 84 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home 480VAC List A or 208VAC List B 3 Phase 60Hz Separate Feed per PCU PCU AC INPUT 1 4 20 Studs on 5 8 Centers for Installation of Customer Provided Two Hole Lugs PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 PCUZ7 PCU 8 PCU 9 PCU 10 ABCABCABCABCABCABCABCABCABCABC d E D 2 Frame Ground L 1H95 45 149 9 49 9 KP 49 LOH HO for Installation of OO One Hole Lugs Customer Provided OO DO OO OO BS OO OS OBO OS Oo OO OO OO OO OO OO
166. on 0 765 JA LA Jl T bs 4 i D elo ele ojo ele eje 0 625 H H Fon H Ho N Notes 1 4 20 Studs and Hardware 1 Maximum size of wire to be connected to a single lug position without using an adapter plate is 2 AWG 2 Maximum lug width without using an adapter plate is 0 671 inches Load Lug and or Load Lug Adapter Plate Mounting Location Dimensions 9 boooooooo Load Lug and or Load Lug Adapter Plate T Mounting Location e e o e r o o o o s Bus 1 HHAH Distribution Device Mounting Location o I o o m a o vo o o Bus 2 _ _ Distribution Device HHHH HHHH Mounting Location o o O O o 9 O0 je e l m Note Each half of each bus MUST be populated ud ae Ae with distribution devices from left to right 3l and Ho PA and 9 without skipping any dis
167. on An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker fuseholder mounting assembly Refer to the illustrations at the beginning of this section for maximum size of wire to be connected to a single lug position and maximum lug width Ordering Notes 1 Order fuses per Table 5 2 For each fuse ordered also order a Bullet Nose Type Fuseholder P N 117201 Note Fuseholder P N 117201 also includes 1 Alarm Fuse P N 248610301 and 1 Safety Fuse Cover P N 248898700 3 Order a Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly P N 513747 for every six circuit breaker fuseholder combinations ordered 4 See Table 9 for recommended load distribution wire sizes and lugs Page 49 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B ee Home Ampere Part Bussmann Littelfuse Rating Number P N P N 3 248230
168. on The maximum voltage drop that the Remote Sense can compensate is 400mV for 48V systems and 200mV for 24V systems MCA Universal Adjustment Circuit Provides single point control of float output voltage test equalize output voltage high voltage shutdown and current limit adjustments Note If the MCA should fail the Rectifiers remember the float and high voltage shutdown settings last delivered by the MCA The current limit setting of each Rectifier goes to 100 of rated full load Provides adjustments for all MCA alarm and control circuits Adjustment ranges and factory settings as follows All adjustments can be performed locally via the MCA Control Panel and most can be performed remotely via the LMS if furnished A System High Voltage 1 Alarm Adjustable from 48 00 to 59 00 volts DC Factory set at 55 5 volts unless otherwise specified B System High Voltage 2 Alarm Adjustable from 48 00 to 59 00 volts DC Factory set at 56 5 volts unless otherwise specified C Battery On Discharge Alarm Adjustable from 40 00 to 56 00 volts DC Factory set at 51 0 volts unless otherwise specified D Very Low Voltage Alarm Adjustable from 40 00 to 56 00 volts DC Factory set at 47 0 volts unless otherwise specified E Total Distribution Load Alarm Adjustable from 0 to 60000 amperes Factory set at 2000 amperes unless otherwise specified F Distribution Group A Load Alarm Adjustable from 0 to 60000 amperes Factory set
169. on of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home Number of Poles Part Number Ampere and mounting positions EEUU Rating required in Bullet Nose Type Electrical Trip ij ae Circuit Breaker Fuseholder White Handle echanical Trip Mounting Assembly Black Handle 1 1 102272 101596 3 1 102273 101597 5 1 102274 101598 10 1 102275 101599 15 1 102276 101600 20 1 102277 101601 25 1 102278 101602 30 1 102279 101603 35 1 102280 101604 40 1 102281 101605 45 1 121998 121997 50 1 102282 101606 60 1 102283 101607 70 1 102284 101608 75 1 102285 101609 80 1 121996 121995 90 1 138887 138888 100 1 102286 101610 125 2 516991 516838 150 see Caution below 2 516993 516839 175 see Caution below 2 144883 144884 200 see Caution below 2 121831 121832 225 see Caution below 3 144885 144886 Order a Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly P N 513747 for every six circuit breaker fuseholder combinations ordered Each bullet nose type circuit breaker fuseholder mounting assembly requires six 6 distribution bus mounting positions See Table 9 for recommended load distribution wire sizes and lugs Circuit Breaker Alarm Operation 1 Provides an alarm during an electrica
170. owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Overall Dimensions Optional Battery Charge Digital Temperature Compensation Probes P N 1070241 25 feet and P N 106824 100 feet 0 25 6 35 DIA i Ht 0 75 19 05 3 2 3 00 76 2 4 0 75 19 05 2 25 57 15 94 L N RESO 3 6 LL 300 7 620 0 35 8 89 a 1200 30 480 NOTE All dimensions in inches and millimeters Page 132 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B SAG582140000 Issue AW June 3 2014 RELATED DOCUMENTATION Home System Installation Guide System Installatio
171. pensation Probe for Digital Compensation the ACCESSORY DESCRIPTIONS section Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000 Order bay grounding lugs as required per Power Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order load distribution lugs as required per Power Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order battery cable lugs as required per Power Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section 11 Order AC input lugs as required per Power Distribution Bay AC Input Two 2 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs or Power Distribution Bay AC Input One 1 Rectifier Feed Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section Page 16 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 12 Order internal ground busbar assembly exte
172. permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Restrictions Home Maximum of nine 9 Secondary Power Distribution Bays per power system Ordering Notes 1 2 Specify List A 480VAC Input or List B 208VAC Input Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order distribution fuse and or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order bay grounding lugs as required per Power Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order load distribution lugs as required per Power Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order battery cable lugs as required per Power Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order AC input lugs as required per Power Distri
173. perty of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Home TPL Fuses and Fuseholder Assemblies SAG582140000 Issue AW June 3 2014 Features Each fuseholder assembly is equipped with a shunt for MCA load current measurements Bolts into bay s distribution device mounting positions Load lug adapter plate provides 3 8 clearance holes on 1 centers for installation of customer provided two hole lugs For load return lug requirements refer to Power Distribution and Power Only Bays External Busbars in this section For the distribution only bays the load return leads are terminated outside the bay to customer provided return busbars Restrictions Load should not exceed 80 of device rating Refer to Table 2 for required distribution bus mounting positions Each distribution bus is divided into half Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section without skipping any distribution device mounting positions within each half Divide distribution equally between rows Refer to the illustrations
174. pper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Maximum overcurrent protection device is 25A Maximum overcurrent protection device is 60A Table 19 Recommended AC Input Wire Size and Lug Selection Ten 10 AC Feeds Page 94 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 480VAC List A or 208VAC List B 3 Phase 60Hz Ten AC Feeds
175. pproved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for copper wire at 75 C conductor temperature operating in an ambient of 40 C was used For other operating ambient temperatures refer to the National Electrical Code For operation in countries where the NEC is not recognized follow applicable codes The AC input branch circuit protective device should be of the time delay or high inrush type Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Equipment grounding conductor size based on recommendations of the NEC Table 250 122 for copper wire If aluminum or copper clad aluminum grounding conductor is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Maximum overcurrent protection device is 50A Maximum overcurrent protection device is 100A Maximum overcurrent protection device is 90A Table 17 Recommended AC Input Wire Size and Lug Selection Five 5 AC Feeds Page 90 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Sy
176. ps Page 104 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 C Maximum input current at 100 of full load with output adjusted to 58 volts DC as measured at the output bus Nominal input Number of Input Gans E Rectifiers Voltage 9 Installed Input Current Amperes 3 3 Input Ratings 480VAC with 486532603 Rectifier 3 3 1 Voltage Nominal 480 volts AC three phase 60 Hz with an operating range of 340 to 528 volts Acceptable input frequency range is 57 to 63 Hz 3 3 2 Harmonic Content Complies with IEEE 519 1992 Voltage harmonic distortion of less than 596 at nominal input when operating on a line impedance of 0 104 ohms or less 3 3 3 Inrush Current Peak does not exceed 6 times the RMS input current at full load under any conditions of input voltage within the rated input voltage range stated in Paragraph 3 3 1 and for any duration of AC input interrupts Under the above conditions standard AC distribution circuit breakers will not trip 3 3 4 Typical Input Data 60 Hz input
177. quired Page 57 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home Internal Ground Busbars Mounting Locations LLLLLLLLLLI n 00000000000 2 500 200 O O 9 600000000000000000000 1 875 o 9000000000000 0 125 0 50 0 431 6 SCALE 0 700 do 281 96 Internal Ground Busbar Assembly P N 554862 Optional Internal Ground Busbar Kit P N 555214 Features Provides one 1 Internal Ground Busbar Kit which mounts inside a Power Distribution Bay between the two top distribution load busbars Provides for installation of customer provided two hole lugs with 1 4 clearance holes on 5 8 centers Provides for installation of customer provided two hole lugs with 3 8 clearance holes on 1 centers Page 58 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Networ
178. r 480VAC Input ener nrnren rennen nnns nnne 32 P N 486532603 Rectifier 480VAC Input ener nennen rennen nnns nnns 32 Page 12 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 P N 486534003 Rectifier 208 1 32 External Main Termination Bars 2 1 1 nn ntm 33 Distribution Devices and Load Lug Locations Power Distribution Bays eene 34 Distribution Device and Load Lug Locations Distribution Only Bays eee 36 Distribution Devices serisini 39 218 Circuit Breaker Assemblies mer t Re nte PERO pietre uet terea 39 TPL Fuses and Fuseholder Assemblies 43 Bullet Nose Type Circuit Breakers and Bullet Nose Type Circuit Breaker Fuseholder Mounting Assembly Power Distribution
179. r is used refer to Table 250 122 for increased conductor size For operation in countries where the NEC is not recognized follow applicable codes Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay Frame ground terminals must be connected to earth ground not power system neutral Table 15 Recommended AC Input Wire Size and Lug Selection Two 2 AC Feeds Page 86 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 480VAC List A or 208VAC List B 3 Phase 60Hz Two Feeds Feed 1 Powers PCU 1 3 5 7 9 Feed 2 Powers PCU 2 4 6 8 10 Frame Ground Nuts to Secure Lugs and Lug Mounting Hardware 3 8 16 on 1 Centers Feed 1 Feed 1 Feed 1 Accessed from Inside Cabinet Feed 2 B Feed 2 Feed 2 m mm 3 8 16 x 1 25 Studs 12
180. rds MCA I O circuit cards and or optional LMS circuit cards MCA and LMS Network bay interconnect cables provided Qty 1 P N 514643 Qty 1 P N 509900 Expandable either left or right cable connected Page 23 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Restrictions Maximum of nine 9 Secondary Power Only Bays per power system Requires external main battery termination bars Ordering Notes 1 2 Specify List A 480VAC Input or List B 208VAC Input Order Rectifiers as required per P N 486532602 or P N 486532603 480VAC Input or P N 486534003 208VAC Input Order additional MCA customer alarm relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs
181. red P N 554874 Page 68 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home External Top Mount Vertical Battery Input Busbar Assembly P N 554874 VIEW WITH BUSBAR SHIELD REMOVED POSITIVE BATTERY GROUND RETURN See Detail A for hole size and spacing dimensions NEGATI VE BATTERY SUPPLY 48V See Detail B for hole size and spacing dimensions 9 o o 6 9 o ee IU 9 _ 9 o 9 o g 9 amp e e Page 69 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Gui
182. relay circuit card s as required per List 70 and optional MCA I O circuit cards per List 71 Order optional LMS Expansion CPU circuit card and LMS options as required per List 63 and SAG586505000 Also order additional LMS Network cables as required per Replacement Additional LMS Network Cables Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Order AC input lugs as required per Power Only Bay AC Input Five 5 Rectifier Feeds Wire Sizes Branch Circuit Protection and Lugs in the ACCESSORY DESCRIPTIONS section 10 Order external top mount battery input busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 11 If Secondary Bays are placed on both sides of the Primary Bay a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side Order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 5876 for bay line up and MCA Network cabling requirements 12 Side cover panels are provided with Primary Bays These cover panels are used with Secondary Bays
183. rimary Power Only Bay with Two 2 AC Feeds Door removed in illustration for clarity List 5 Primary Power Only Bay with Ten 10 AC Feeds List 37 Surge Suppression Option for 480VAC Input List 38 Surge Suppression tion for 208VA Marg E see Monitor Control Diagram P N 486532602 or P N 486532603 Rectifier 480VAC Input PIN 486534003 Rectifier 208VAC Input Front View Page 8 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B AG582140000 Issue AW June 3 2014 582140000 Home Secondary Power Only Bay List 13 List 14 List 15 List 37 List 38 Secondary Power Only Bay with Five 5 AC Feeds Secondary Power Only Bay with Two 2 AC Feeds Secondary Power Only Bay with Ten 10 AC Feeds Surge Suppression Option for 480VAC Input Surge Suppression Option for 208VAC Input _ List A 480VAC Plant Input ListB 208VAC Plant Input Door removed in illustration for clarity mun iE see Monitor
184. rmission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 Issue AW June 3 2014 System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B 213 239 243 323 324 437 43 from Sheet 2 of 3 FUNCTION MENU cont d from previous page ADJUST THE SYSTEM VOLTS amp AMPS ADJUST THE ALARM SETPOINTS TURN PCUs ON OR OFF CHANGE CONFIGURATION PARAMETERS VERIFY TEST ESTOP amp HVS INPUTS or TEST SHUTDOWN INPUT IS ON or EMERGENCY STOP INPUT IS ON or HI VOLTAGE SHUTDOWN INPUT IS ON PCU ENABLE MENU 240 PCU B ID N ON TURN IT OFF or PCU B ID N OFF TURN IT ON 241 VIEW THE ALARM LOG PCU B ID N RECOGNIZED or DSM B P A B RECOGNIZED or VO B P RECOGNIZED or CRM Bit RECOGNIZED or RCB B P RECOGNIZED AB GO BACK TO MENU TREE BEGINNING to Sheet 4 of 4 GO TO FUNCTION MENU GO BACK TO MENU TREE BEGINNING CONFIGURE MENU 316 317 318 319 320 320A CHANGE I O BOARD PARAMETERS or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT DEFINE RELAY FUNCTIONS ASSIGN RELAYS TO FUNCTIONS or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT 237 GO
185. rnal top mount battery input busbar assembly Home busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 13 If the system is to be connected to an existing system with an MCA refer to List 64 65 66 and 67 List 3 Primary Power Only Bay Five 5 AC Feeds Common Equipment Features Provides common equipment for one 1 power only bay rated for up to 2200 amperes Mounted in a 7 0 H x 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position Circuit breakers are pad lockable In ferro replacement applications will accommodate five 5 AC inputs sized for 400A ferro rectifiers 208V 100A or 480V 50 Provides the MCA Assembly and Local MCA Control Panel Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS I O circuit cards Two 2 MCA customer alarm relay circuit cards provided Expandable either left or right cable connected Restrictions Only one 1 Primary Bay per power system required Requires external main battery termination bars Ordering Notes 1 Specify List A 480VAC Input or List B 208VAC Input If
186. rrent fusing and thermal protection Restrictions For use with List 4 and 14 See Surge Protection in the SPECIFICATION section for additional ratings Ordering Notes 1 Order if additional surge suppression is required 2 Awire harness is factory connected to Form C relay contacts located on each surge suppression assembly for remote monitoring Connect the wire harness to the first two binary inputs on an MCA I O Page 26 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 circuit card separately ordered See List 71 The MCA then provides alarm display messages Home and an audible alarm when a surge suppression assembly activates Order a List 71 MCA I O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms 3 Note that two 2 MCA customer alarm relay circuit cards are provided with the primary bay If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses order a List 70 MCA re
187. sbar Assembly P N 554873 P N 514688 6000A for use with List 1 and 11 no PCU AC Input Service Cabinet or List 3 4 5 13 14 or 15 P N 514689 10000A for use with List 1 and 11 no PCU AC Input Service Cabinet or List 3 4 5 13 14 or 15 P N 514690 6000A for use with List 2 and 12 e w List 30 or 31 PCU AC Input Service Cabinet P N 514691 10000A for use with List 2 and 12 e w List 30 or 31 PCU AC Input Service Cabinet Page 63 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B GROUND LOAD RETURN see Detail B for hole size and spacing dimensions Load Return Lug Expansion Busbar P N 514543 4 Load Return Lug Expansion Busbar P N 514543 5 250 _ _ LI I External Top Mount Groun
188. st 74 Security Adapter Unit Upgrade Kit Field Installed Features Provides a Security Adapter Unit Upgrade Kit for field installation into existing bays Security Adapter Unit is a front door mounted unit that allows customers to securely connect to the Ethernet port of the LMS monitoring system factory integrated into Spec No 582140000 power system The Security Adapter Unit also converts customer side SNMP V3 protocol to LMS side SNMP V2 protocol which allows the customer to use the LMS in an SNMP V3 environment Restrictions For use in List 1 2 3 4 5 only Ordering Notes 1 Order optional Security Adapter Unit Upgrade Kit as required 2 This kit replaces the bay s front door Contact Emerson and order a new front door label Must specify information on existing door label Spec No Serial Number List Numbers Page 30 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 List C 24 Position Bullet Nose Circuit Breaker Fuse Panel Home Features Provides twenty four 24 Bull
189. stem Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Loosen 2 screws amp lift TLS TPS Fuses retainer removed here to show detail Shorter side to the top GMT 18 100A Alarm Fuse TLS TPS lw Fuse amp GMT X Longer side Safety Fuse Cover e tothe Bullet Nose Device bottom Mounting Assembly z P N 513747 ix Bullet Nose Type Fuseholder P N 117201 Bullet Nose Type Circuit Breakers Loosen 2 screws amp lift retainer removed here to show detail Note Load leads are connected to the existing load busbars provided at the top of the bay These busbars provide 1 4 studs on 5 8 centers and hardware for installation of customer provided two hole lugs Shorter side to the top Longer side to the bottom Toggle handle Breaker Bullet Nose Device Mounting Assembly P N 513747 Rocker handle Breaker Page 51 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NL
190. stems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Home 480VAC List A or 208VAC List B 3 Phase 60Hz Five AC Feeds Feed 1 Powers Rectifiers 1 and 2 Feed 2 Powers Rectifiers 3 and 4 Feed 3 Powers Rectifiers 5 and 6 Feed 4 Powers Rectifiers 7 and 8 Feed 5 Powers Rectifiers 9 and 10 Feed 1 Feed 2 ABC ABC Frame alle Frame Ground Ground 3 8 16 Studs Me 3 8 16 Studs on 1 Centers 1 Centers Front Door Removed in Illustration for Clarity Only d o A B Feed 4 Feed 3 Feed 5 C 3 8 16 Studs on 1 Centers 3 8 16 Studs on 1 Centers YU x Rectifier 1 Rectifier 2 Rectifier 3 Rectifier 4 Rectifier 5 Rectifier 6 Rectifier 7 Rectifier 8 Rectifier 9 Rectifier 10 Front View Page 91 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
191. sting system with an MCA refer to List 64 65 66 and 67 List 11 Secondary Power Distribution Bay Common Equipment Features o Provides common equipment for one 1 power and distribution bay rated for up to 2400 amperes Mounted in a 93 5 H x 24 W x 30 D Box Framework Provides ten 10 Rectifier mounting positions Provides an AC input termination panel that accepts ten 10 AC input branch circuits one 1 per Rectifier mounting position Provides forty eight 48 distribution device mounting positions Provides two 2 buses of distribution Each bus contains an MCA monitoring circuit card which can be set for no group designation Group A designation or Group B designation Configured for a 4000A internal bus or external main battery termination bars Provides the Router Assembly Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS 1 O circuit cards MCA and LMS Network bay interconnect cables provided Qty 1 P N 514642 Qty 1 P N 514639 Expandable either left or right Page 19 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written
192. t 4 Primary Power Only Bay Two 2 AC Feeds Common 18 List 5 Primary Power Only Bay Ten 10 AC Feeds Common 18 List 11 Secondary Power Distribution Bay Common Equipment 19 List 12 Secondary Power Distribution Bay Common Equipment ess 20 List 13 Secondary Power Only Bay Five 5 AC Feeds Common 21 List 14 Secondary Power Only Bay Two 2 AC Feeds Common 22 List 15 Secondary Power Only Bay Ten 10 AC Feeds Common Equipment 23 List 16 Distribution Only Bay et den cae din 24 List 30 Optional 480VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet 25 List 31 Optional 480VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet 25 List 32 Optional 208VAC Input Bolt On PDSC AC Input Power Distribution Service Cabinet 25 List 35 Surge Suppression for 480VAC Input PDSC ssssssssssssssssseeeenenmmereneennn nnns 25 List 36 Surge Suppression for 208VAC Input 5 remet 26 List 37 Surge Suppression for 208VAC
193. t Ratings 3 1 1 Voltage Nominal 48 volts DC Positive Ground A Without Battery Charge Temperature Compensation Float voltage is adjustable from 47 00 to 58 00 volts DC Test equalize voltage is adjustable from 45 00 to 58 00 volts DC Both float and test equalize voltages are factory set at 52 00 volts unless otherwise specified The output voltage temperature coefficient does not exceed 0 0196 per degree centigrade from 0 C to 40 C B With Battery Charge Digital Temperature Compensation Probe With an optional battery charge digital temperature compensation probe installed the MCA automatically Page 102 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 increases or decreases the output voltage as battery ambient temperature Home decreases or increases respectively Float voltage is factory set at approximately 54 48 volts at 25 C battery ambient The float and test equalize voltage range is the same as without battery charge temperature compensation Using battery and equipment manufacturers re
194. t exceed 8096 of device rating except 10 and 15 Amp fuses for which load should not exceed 7096 of device rating Ordering Notes 1 Order optional Bullet Nose Type 10 Position GMT Fuse Module P N 509128 as required 2 Order GMT fuses as required per Table 6 3 See Replacement Alarm Reference and Control Fuses and Table 8 for ordering replacement input fuse and associated alarm fuse SSSSSSSSesse Ampere Rating Part Number Fuse Color 18 100 GMT A 248610301 1 4 248610200 VIOLET 1 2 248610300 RED 3 4 248610500 BROWN 1 1 3 248610700 WHITE 2 248610800 ORANGE 3 248610900 BLUE 5 248611000 GREEN 7 1 2 248611300 BLACK WHITE 10 248611200 RED WHITE 15 248611500 RED BLUE Replacement Safety Fuse 102774 Cover D e 248872600 Table 6 Bussmann Fuses Page 54 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy P NN P N 509128 GMT Fuse Module Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No
195. t ii F Supply 48V v o 1 00 O 1 00 O 1 00 1 00 1 00 0 1 00 1 00 0 1 00 0 Rear View Distribution Bay Page 83 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Distribution Bay AC Input Ten 10 AC Feeds Home Wire Sizes Branch Circuit Protection and Lugs Features Studs 1 4 20 on 5 8 centers are provided for installation of customer provided two hole AC Input lugs Studs 1 4 20 are provided for installation of customer provided one hole frame ground lugs For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions All lugs for customer connections must be ordered separately Lists 1 and 11 provide an AC input termination panel that accepts ten 10 AC input branch circuits one 1 per Rectifier mounting position Ordering Notes 1 Referto Table 14 for recomm
196. ted Zone 4 Box Framework Provides forty eight 48 distribution device mounting positions Provides four 4 buses of distribution Each bus contains an MCA monitoring circuit card which can be set for no group designation Group A designation or Group B designation Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay MCA Network bay interconnect cable provided P N 514643 and P N 514644 Restrictions Requires external main battery termination bars Ordering Notes 1 2 3 4 Order P N 58214000016 Order distribution fuse and or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section Order bay grounding lugs as required per Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section Order load distribution lugs as required per Power Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section Page 24 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB
197. ted on the front of the LMS CPU circuit card installed in the Spec No 582140000 Primary Bay Ordering Notes 1 Order as required List 65 Interface Kit to a Spec No 582121901 Power System equipped with an LMS1000 Features Provides the following LMS Dual MCA Interface Software Option P N 506153 LMS Expansion CPU Card P N 514641 150 Echelon Cable P N 526843 50 LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec No 582140000 Power System to be integrated with an existing Power System Specifically List 65 allows the MCA in Spec No 582140000 to interface with the MCA in Spec No 582121901 via the LMS in Spec No 582140000 Refer to the LMS documentation for further information Restrictions Operation of Energy Management is disabled with this option installed The Main LMS CPU card in 582121901 must be replaced with the Expansion LMS CPU card P N 506153 provided with List 65 Ordering Notes 1 Order as required Page 28 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Iss
198. test loop closure signal before applying the Remote High Voltage Shutdown or Rectifier Emergency Shutdown loop closure signal 4 1 17 Optional MCA Relay Circuit Card P N 514348 Each circuit card adds six 6 Form C external alarm relay contacts to the system Plugs into seven slot card cage provided in each bay for optional MCA and LMS 1 0 cards A Contact Rating 2A at 30 VDC B Description of Operation The MCA provides 25 programmable function channels Program each function channel to alarm for selected conditions then program each external alarm relay to activate if a specific function channel alarms MCA relays can also be programmed to activate if an LMS LED channel activates 4 1 18 Optional MCA Input Output I O Circuit Card P N 524550 This I O card provides capability for monitoring of external shunts and binary signals Plugs into seven slot card cage provided in each bay for optional MCA and LMS I O cards Provides 1 analog input 1 analog output for remote plant output current monitoring and 4 binary inputs A One analog input with a range of 0 50mV can be used to provide monitoring of additional load shunt or a plant load shunt B Four binary inputs can be used to monitor dry contact closures When the Alternate Current Limit feature is used binary input 4 is assigned to monitor the signal used to trigger the MCA to place the rectifiers in the Alternate Current Limit mode C One analog output with a 50mV
199. th America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Floor Hole Drilling Pattern Dimensions Distribution Only Bay le 31 375 gt 27 625 p 25 875 gt le 23 250 gt 3 8 16 19 500 Welded Nut 4 Ne KA 9 LH amp 4 4 26 625 19 500 25 375 gt p e 3 063 4759 1 875 0 812 Dia Front 2 750 8 PLACES 4 063 5 937 Page 126 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Overall Dimensions Home Primary and Secondary Power Distribution Bays List 1 and 11 AC Input Wiring Access Opening s Choose either the supplied access plate with ten 3 4 conduit openings or ten 1 conduit openings
200. the Rectifier shuts down and locks out Manual restart is then required If the Rectifier does not experience a DC DC converter failure condition within the 5 minute time period the restart circuit is reset Power Factor Corrector Converter Failure If a Rectifier s power factor corrector converter fails the Rectifier shuts down After approximately 3 seconds the Rectifier automatically restarts If a power factor corrector failure condition occurs again within 5 minutes the Rectifier shuts down and locks out Manual restart is then required If the Rectifier does not experience a power factor corrector failure condition within the 5 minute time period the restart circuit is reset Thermal Shutdown If the internal temperature of a Rectifier exceeds the over temperature protection threshold the Rectifier shuts down After approximately 3 minutes the Rectifier automatically restarts If the internal temperature of the Rectifier again exceeds the over temperature protection threshold within 30 minutes the Rectifier shuts down and locks out Manual restart is then required If the internal temperature of the Rectifier does not exceed the over temperature protection threshold within the 30 minute time period the thermal shutdown lockout circuit is reset Paralleling This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage Load Sharing The MCA load sharing feature automatically balan
201. the relay rack and 2 for the rear of the relay rack Compliance Information 1 3 1 1 3 2 Safety Compliance A Power Distribution Bay and Distribution Only Bay This power board is UL Listed c UL as a DC Power Distribution Center for Communications Equipment This unit meets the requirements of CSA 22 2 No 225 and is tested and Certified by UL c UL as a Custom Built Power Distribution Center for Communications Equipment B Power Only Bay This unit meets the requirements of UL 60950 Standard for Information Technology Equipment and is UL Listed as a power supply for use in Telephone Electronic Data Processing or Information Processing Equipment NEBS Compliance Compliance verified by a Nationally Recognized Testing Laboratory NRTL per GR 1089 CORE and GR 63 CORE Contact Emerson Network Power for NEBS compliance reports In order to remain compliant during a fan failure condition the backup battery connection must be utilized to provide sufficient power to the loads for up to eight 8 hours when the system is operated at greater than 50 output power If no backup battery connection is used the system must operate with a redundant module installed Local Controls and Indicators 1 4 1 1 4 2 Bay Alarm Indicator Located at the top center of each bay Green OK Red Bay Failure Yellow flashing 7 Identified by the MCA MCA Component Identification Indicator Each MCA component i e Rectifier Bus Moni
202. time period can be set for 0 to 15 times the discharge time period up to a maximum of 300 hours A zero 0 setting disables the feature D Method 4 External Test Equalize A user or external equipment places the system into the test equalize mode by applying an external signal to the system The system returns to the float mode when the external signal is removed This method overrides the other three methods Page 108 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 3 5 5 Input Protection Lists 1 and 11 provide connections for up to ten AC input branch Home 3 5 6 circuits one per Rectifier mounting position Customer to provide AC input branch circuit protection Lists 2 and 12 must be used with a PDSC AC Input Power Distribution Service Cabinet This cabinet provides connections for one or two AC input branch circuits A 30 ampere AC input circuit breaker with an interrupting capacity of 22kA List 30 or 65kA List 31 amperes at 480 volts AC is provided for each Rectifier mounting posi
203. tion A Low AC Input Voltage Inhibit If AC input voltage decreases to a preset non adjustable value the Rectifier s power conversion circuitry inhibits disabling system output When AC input voltage increases to another preset non adjustable value the system automatically restarts 1 480VAC Input R48 11600 Designed to inhibit at approximately 385 volts AC and to restart at approximately 400 volts AC 2 480VAC Input R48 12000e Designed to inhibit at approximately 255 volts AC and to restart at approximately 260 volts AC 3 208VAC Input R48 12000Le Designed to inhibit at approximately 138 volts AC and to restart at approximately 157 volts AC Note In the range of 140 to 180V the output is de rated to 50 B High AC Input Voltage Inhibit If AC input voltage increases to a preset non adjustable value the Rectifier s power conversion circuitry inhibits disabling system output When AC input voltage decreases to another preset non adjustable value the system automatically restarts 1 480VAC Input Designed to inhibit at approximately 550 volts AC and to restart at approximately 535 volts AC 2 208VAC Input Designed to inhibit at approximately 264 volts AC and to restart at approximately 250 volts AC C Phase Loss If any of the three phases of the AC input voltage decreases below the lower limit or increases above the upper limit in Paragraph 3 2 1 the Rectifier s power conversion circuitry inhibits disab
204. tion Bay 6 582140000 Secondary Power Distribution Bay eee nennen nennen nnn nennen nnn nnn 7 582140000 Primary Power Only Bay 8 582140000 Secondary Power Only Bay esee nnne nennen nennen nnne tern neni senten sanant nnns 9 582140000 Distribution Only Bay innen rtu rta Rt DR 10 582140000 Primary and Secondary Power Distribution and Power Only Bays Monitor Control IPIE T 11 582140000 Distribution Only Bays Monitor and Control Diagram 11 E E E 12 LIST DESCRIPTIONS ee 15 List A 480VAC Plant Input Voltage REE 15 List B 208VAC Plant Input Voltage 15 List 1 Primary Power Distribution Bay Common Equipment sss ene 15 List 2 Primary Power Distribution Bay Common Equipment sss 16 List 3 Primary Power Only Bay Five 5 AC Feeds Common 17 Lis
205. tomer Alarm Relay Circuit Cards 28 to 16 Screw Clam 22 AWG for Loop Lengths Up to 200 ft AWG P 18 20 AWG for Loop Lengths Over 200 ft Table 20 Recommended Alarm Reference and Control Wire Size TB1 on MCA Circuit Card TB1 on MCA Customer Alarm Relay Circuit Card MCA Circuit Card Primary Bay only VU VAL UAE VN cP oo oO ori e MCA Customer Alarm Relay Circuit Cards and or LMS Input Output I O Circuit Cards TB1 LJ l MCA Customer Alarm MCA Circuit Card PIN 509478 Relay Circuit Card PIN 514348 Primary Bay Primary and or Secondary Bays Page 96 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems Nort
206. toring Circuit Card Bay Router Circuit Card MCA Relay Circuit Card contains an ID LED Page 101 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Indicator The ID indicator illuminates Green when the component is OK Red when Home the component has failed and flashing yellow when the component is identified by the MCA 1 4 3 Distribution Bus Indicators Each distribution bus contains and indicator located on a hinged door panel covering the bus s MCA Monitoring circuit card Green OK Red Card Failure Yellow flashing Identified by the MCA 1 4 4 See also specifications for Rectifier MCA and LMS 2 DC DISTRIBUTION 2 4 Ratings 2 1 1 Power Distribution Bay A Power Distribution Bay 2400 amperes maximum per bay 10 000 amperes maximum per system B Distribution Bus 1200 amperes maximum Each Power Distribution Bay has two 2 Distribution Buses C Fuse Circuit Breaker Mounting Positions Each Distribution Bus contains 24 fuse circuit breaker mounting positions which provides
207. tput circuit card is also available which provides programmable relays These relays may be used for external alarms or to control other equipment The LMS Monitoring System can be accessed via a local port a modem port when optional modem is ordered an optional TL1 port and an Ethernet port for Telnet access optional Web access optional SNMP access optional TL1 access and Email alarm reporting The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points The data collected is used for alarm processing and reporting and to provide statistics The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal pager Email address via SNMP traps over Ethernet when the SNMP option is ordered or via TL1 over Ethernet when the TL1 over Ethernet option is ordered TL1 is also available via a serial connection in direct mode For remote terminal or pager notification the LMS Main CPU circuit card must be equipped with the optional modem Two types of alarm reporting mechanisms are provided System Alarm Reporting and Individual User Alarm Reporting Refer to SAG586505000 for further LMS information The SAG can be accessed via the CD Electronic Documentation Package furnished with your system e Applications The NetSure 802NLDB and 802NLEB is capable of interfacing with Vortex Power Systems VPS The NetSure 802NLDB and 802NLEB is capab
208. tribution device mounting positions within each half Page 34 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 to Distribution Load Lug and or to Distribution Bus 2 Load Lug Adapter Plate Bus 2 Position 36 Mounting Location Position 48 to Distribution to Distribution Bus 2 Bus 2 Position 25 Position 37 to Distribution to Distribution Bus 1 Bus 1 Position 12 Position 24 to Distribution to Distribution Bus 1 Bus 1 Position 1 Position 13 e e Bus 1 2 2 2 2 Distribution Device Mounting Location Load Lug Adapter 8888588 888966858 Plate P N 513700 Kit P N 520891 see Notes 1 2 3 24 jejej ejes eje eje e e e e e ej Bus 2 m Distribution Device 9 9 Mounting Location Load Lug Adapter SSS Plate P N 513701 9 Kit P N 520892 2 E 5 n see Notes 1 2 3 VT Load Lug Adapter Plate P N 513702 Kit P N 520893 see Notes 1 2 3 Load Lug Adapter
209. ue AW June 3 2014 List 66 Interface Kit to a Vortex Power System without a DGU or LMS1000 Home Features Provides the following LMS Dual MCA Interface Software Option P N 526843 50 LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec No 582140000 Power System to be integrated with an existing Power System Specifically List 66 allows the MCA in Spec No 582140000 to interface with the MCA in a Vortex Power System via the LMS in Spec No 582140000 Refer to the LMS documentation for further information Restrictions Operation of Energy Management is disabled with this option installed Ordering Notes 1 Order as required List 67 Interface Kit to a Model 1231H Legacy Power System with 1 8 Rectifiers Features Provides the following LMS Gateway Software Option P N 548009 50 LMS Gateway Port Cable Two 2 P N 506336 LMS 4 Input Universal Analog Cards One 1 P N 506334 LMS 8 Input Binary Card LMS Gateway Software Option allows the LMS to emulate a dumb RS 232 asynchronous terminal interface Specifically List 67 enables user input through either a local or remote LMS port to be directed to a DGU in the legacy plant connected to the LMS Gateway port Refer to the LMS documentation for further information The analog and binary DGU I O cards provide monitoring of the legacy system s rectifiers Restrictions LMS Channels must be configured Ordering Notes 1 Order
210. uired per the appropriate sections located under ACCESSORY DESCRIPTIONS 13 If the system is to be connected to an existing system with an MCA refer to List 64 65 66 and 67 List 5 Primary Power Only Bay Ten 10 AC Feeds Common Equipment Features Provides common equipment for one 1 power only bay rated for up to 2200 amperes Mounted in a 7 0 H x 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions In ferro replacement applications will accommodate ten 10 AC inputs sized for 200A ferro rectifiers 208V 60A or 480V 25 Page 18 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Provides the MCA Assembly and Local MCA Control Panel Home Provides mounting for optional LMS Main CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit cards MCA I O circuit cards and or optional LMS I O circuit cards Two 2 MCA customer alarm relay circuit cards provided Expandable either left or right cable conne
211. ut busbar assembly busbar shield kit external top mount ground load return busbar assembly and or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS 12 If Secondary Bays are placed on both sides of the Primary Bay a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side Order per Replacement Additional MCA Network Cables Refer to the Installation Instructions Section 5876 for bay line up and MCA Network cabling requirements 13 Side cover panels are provided with Primary Bays These cover panels are used with Secondary Bays when bays are placed next to each other In installations where a Secondary Bay is placed by itself order 1 of each of the following side cover panels per exposed side P N 514482 and P N 514484 List 15 Secondary Power Only Bay Ten 10 AC Feeds Common Equipment Features Provides common equipment for one 1 power only bay rated for up to 2200 amperes Mounted in a 7 0 H x 24 W x 30 D box framework Provides ten 10 Rectifier mounting positions In ferro replacement applications will accommodate ten 10 AC inputs sized for 200A ferro rectifiers 208V 60A or 480V 25A Provides the Router Assembly Provides mounting for optional LMS Expansion CPU circuit card Provides a seven slot card cage for mounting MCA customer alarm relay circuit ca
212. ut frequency range is 57 to 63 Hz or R48 12000e Nominal 480 volts AC three phase 60 Hz with an operating range of 340 to 528 volts Acceptable input frequency range is 57 to 63 Hz or R48 12000Le Nominal 208 volts AC three phase 60 Hz with an operating range of 176 to 264 volts Acceptable input frequency range is 47 to 63 Hz 48 Volts DC 10 000 Amperes maximum 2200 Amperes maximum 2400 Amperes maximum 1200 Amperes 200A 48V 6000 Amperes maximum 1500 Amperes maximum 500 Amperes maximum Power Distribution Bay and Distribution Only Bay Listed UL 1801 NEBS Power Only Bay UL 60950 NEBS Seismic Rated Zone 4 Box Framework Page 4 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide Spec No 582140000 Models 802NLDB 802NLEB and 802NL B SAG582140000 Issue AW June 3 2014 TT ower Distribution Bay Width Depth Height Access Single Bay Plants Multi Bay Plants Power Only Bay Width Depth Height Access Single Bay Plants Multi Bay Plants Distribution Only Bay Width Depth Height Access Secondary Bay s Available Control
213. wer Energy Systems North America Inc is strictly prohibited
214. wers Rectifiers 1 3 5 7 9 Feed 2 Powers Rectifiers 2 4 6 8 10 3 8 16 Studs Feed 1 Feed 2 3 8 16 Studs 1 Centers CBA ABC 1 Centers Frame Ground 3 8 16 Studs on 1 Centers Frame Ground 3 8 16 Studs on 1 Centers 0008 0000 Front Door Removed in Illustration for Clarity Only Rectifier 1 Rectifier 2 Rectifier 3 Rectifier 4 Rectifier 5 Rectifier 6 Rectifier 7 Rectifier 8 Rectifier 9 Rectifier 10 Front View Page 93 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited SAG582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Power Only Bay AC Input Ten 10 AC Feeds Home Wire Sizes Branch Circuit Protection and Lugs Features Studs 1 4 20 on 5 8 centers are provided for installation of customer provided two hole AC Input lugs Studs 1 4 20 are provided for installation of customer provided one hole frame ground lugs For lug mounting hole size and spacing dimensions refer to the illustration provided in this section Restrictions
215. y Bay that is to be equipped with optional LMS I O circuit cards must contain an LMS Expansion CPU circuit card LMS Distribution Only Bay Page 2 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 Expansion Cabinets and LMS Expansion Assemblies are available that Home mount into customer equipment The LMS Monitoring System is factory integrated within each Power Distribution Power Only and Distribution Only Bay and requires no additional customer interconnections within the bays Simple cable connections between the Power Distribution Power Only and Distribution Only Bays complete the interbay connections required Separate analog binary and relay circuit cards do not have to be supplied for power system monitoring Analog binary relay and temperature circuit cards can be provided to monitor equipment external to the power system The LMS input circuit cards monitor a variety of analog binary and temperature points external to the system An LMS relay ou
216. ystems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide SAG582140000 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B Issue AW June 3 2014 2 Algorithm 2 This source is used when the configuration of at least one Home installed CAN I O card is set to Auxiliary mode Auxiliary Mode Operation Total Load Current Sum of CAN I O card analog input readings only input readings of cards configured for Auxiliary operation are summed LMS function channel 63 reading The reading displayed for the NPS system parameter Total Auxiliary Load is derived from the sum of all analog input readings of CAN I O cards configured for Auxiliary mode operation 5 OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 Page 123 of 134 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 846582140000 System Application Guide Issue AW June 3 2014 Spec No 582140000 Models 802NLDB 802NLEB and 802NL B PHYSICAL SIZE INFORMATION En Floor Hole Dr

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